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Lateral–torsional buckling of porous orthotropic thin-walled I-beams under non-uniform transverse loadings: a higher-order shear deformation approach 非均匀横向荷载作用下多孔正交各向异性薄壁工字钢的侧扭屈曲:高阶剪切变形方法
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-12 DOI: 10.1007/s10999-025-09861-6
Ferruh Turan

Porous orthotropic thin-walled I-beams (TWI-Bs) are commonly used in aerospace, civil, and mechanical applications due to their high stiffness-to-weight ratio. However, accurately predicting their lateral-torsional buckling (LTB) behavior remains challenging, especially under non-uniform loading and in the presence of material porosity and orthotropy. Classical beam theories often fail to capture essential deformation mechanisms, particularly shear deformation and warping effects, which become significant in porous and thin-walled configurations. This study develops a novel analytical model for evaluating the LTB response of porous orthotropic doubly symmetric I-beams subjected to non-uniformly distributed transverse loadings. To the author’s knowledge, this study is among the first to integrate an HSDT-based thin-walled beam formulation with porosity-dependent orthotropic constitutive modeling to the elastic lateral–torsional buckling of thin-walled I-beams under various non-uniform transverse loadings. Three trigonometric-based non-uniform porosity distribution patterns are considered. The solution is obtained using Galerkin’s method, and the model is validated against available benchmark solutions. The results reveal that neglecting higher-order shear deformation leads to a significant overestimation of critical buckling loads, especially for beams with high porosity or under non-uniform loading conditions. Among porosity patterns, NUDP1 yields the highest buckling resistance, whereas NUDP2 results in the lowest. The position of the applied load and its distribution type (e.g., TRL, TGL) substantially influence the LTB behavior, particularly in shear-sensitive configurations. Geometric parameters, such as flange and web thickness ratios and the orthotropy ratio, further interact with porosity and loading to affect buckling performance. These findings underscore the importance of incorporating advanced shear deformation models and realistic porosity distributions to ensure accurate LTB predictions and a robust structural design.

多孔正交各向异性薄壁工字梁(twi -b)由于其高刚度重量比,通常用于航空航天,民用和机械应用。然而,准确预测其侧向扭转屈曲(LTB)行为仍然具有挑战性,特别是在非均匀载荷和材料孔隙率和正交异性存在的情况下。经典的梁理论往往不能捕捉基本的变形机制,特别是剪切变形和翘曲效应,这在多孔和薄壁结构中变得非常重要。本研究建立了一种新的分析模型,用于评估受非均匀分布横向荷载作用下多孔正交各向异性双对称工字钢的LTB响应。据作者所知,这项研究是第一个将基于hsdt的薄壁梁公式与孔隙率相关的正交各向异性本构模型整合到各种非均匀横向载荷下薄壁工字钢的弹性侧向扭转屈曲的研究。考虑了三种基于三角函数的非均匀孔隙度分布模式。利用Galerkin方法得到了该模型的解,并与现有的基准解进行了验证。结果表明,忽略高阶剪切变形会导致严重高估临界屈曲载荷,特别是对于高孔隙率或非均匀加载条件下的梁。在孔隙型中,NUDP1的抗屈曲能力最强,而NUDP2的抗屈曲能力最低。施加载荷的位置及其分布类型(例如,TRL, TGL)极大地影响了LTB的行为,特别是在剪切敏感配置中。几何参数,如法兰和腹板厚度比以及正交异性比,会进一步与孔隙度和载荷相互作用,从而影响屈曲性能。这些发现强调了结合先进的剪切变形模型和现实孔隙度分布的重要性,以确保准确的LTB预测和稳健的结构设计。
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引用次数: 0
Effect of orthotropic Pasternak foundation on free vibration of porous orthotropic laminated plates 正交各向异性帕斯捷尔纳克地基对多孔正交各向异性层合板自由振动的影响
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-11 DOI: 10.1007/s10999-025-09863-4
Ferruh Turan, Muzaffer Kerem Ertek, Utku Köktan, Muhammed Karadeniz, Ertugrul Zeren, Muhammed Fatih Basoglu

Porous orthotropic laminated plates are increasingly used in lightweight structural applications due to their high stiffness-to-weight ratio and tunable mechanical behavior. However, their vibrational performance is strongly affected by the distribution of porosity, the lamination scheme, and interaction with the underlying support medium, particularly when resting on elastic foundations. This study aims to analyze the fundamental natural frequencies of porous orthotropic laminated plates considering various porosity distribution patterns (PDP, UDP, NUDP1-3), lamination sequences, and two types of elastic foundation models: Winkler and orthotropic Pasternak foundations. The equations of motion are derived using Hamilton’s principle and higher-order shear deformation theory (HSDT) and solved analytically via Galerkin’s method. A comprehensive parametric study is conducted to assess the impact of foundation stiffness, shear layer stiffness ratio, porosity coefficient, orthotropy ratio, aspect ratio, side-to-thickness ratio, and fiber orientation angle on the dynamic response. The results reveal that increasing foundation stiffness significantly enhances natural frequencies and reduces the adverse effects of porosity on structural stiffness. Orthotropic shear interactions further amplify frequency gains, particularly in soft porosity distributions. Lamination sequences with higher in-plane stiffness and lower fiber angles exhibit better vibrational capacity. Additionally, geometric and material orthotropy parameters significantly impact the frequency trends, with elastic foundations enhancing configuration-specific behaviors.

多孔正交各向异性层合板由于其高刚度重量比和可调的力学性能,越来越多地应用于轻量化结构。然而,它们的振动性能受到孔隙率分布、层压方案以及与底层支撑介质的相互作用的强烈影响,特别是在弹性基础上时。考虑不同孔隙度分布模式(PDP、UDP、NUDP1-3)、层合顺序以及两种弹性地基模型(Winkler和正交异性帕斯捷尔纳克地基),分析多孔正交各向异性层合板的基本固有频率。利用Hamilton原理和高阶剪切变形理论(HSDT)推导了运动方程,并采用伽辽金法解析求解。对基础刚度、剪切层刚度比、孔隙率系数、正交异性比、纵横比、边厚比、纤维取向角等参数对动力响应的影响进行了综合参数研究。结果表明,增加基础刚度可显著提高结构固有频率,降低孔隙率对结构刚度的不利影响。正交各向异性剪切作用进一步放大了频率增益,特别是在软孔隙度分布中。面内刚度越大、纤维角度越小的层合层序具有较好的振动能力。此外,几何和材料正交异性参数显著影响频率趋势,弹性基础增强了构型特定行为。
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引用次数: 0
In-plane crushing behavior of a novel re-entrant circular star-shaped auxetic honeycomb with enhanced energy absorption 增强吸能的新型可再入圆形星形消声蜂窝的面内破碎行为
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-10 DOI: 10.1007/s10999-025-09841-w
Qiwen Huang, Huihua Zhang, Shangyu Han, Xiaolei Ji

Metastructures with negative Poisson’s ratio exhibit attractive performance under impact loading. In this paper, a novel re-entrant circular star-shaped honeycomb (RCSSH) conceived from the typical star-shaped honeycomb and the 2D arc-star-shaped structures is designed. An analytical model based on Timoshenko beam theory and the energy method is built to deduce the effective Poisson’s ratio and Young’s modulus of a RCSSH cell. Then, the finite element method (FEM) is employed for parametric analysis of the RCSSH cell together with the analytical model. Further, the dynamic responses of the RCSSH structure are simulated by the FEM at varying impact velocities, and compared with two existing auxetic structures. Moreover, the influences of cell thickness and cell-wall angle on the impact resistance of the RCSSH structure are investigated. The present work enriches the associated studies on star-shaped auxetic honeycombs and may provide some guidance for the design of new auxetic structures with enhanced energy absorption.

负泊松比的元结构在冲击载荷下表现出良好的性能。在典型星形蜂窝结构和二维圆弧星形结构的基础上,设计了一种新型的可再入圆形星形蜂窝结构。建立了基于Timoshenko梁理论和能量法的解析模型,推导了RCSSH单元的有效泊松比和杨氏模量。然后,结合分析模型,采用有限元法对RCSSH单元进行参数化分析。在此基础上,采用有限元方法模拟了RCSSH结构在不同冲击速度下的动力响应,并与两种现有结构进行了比较。此外,还研究了胞壁厚度和胞壁角对RCSSH结构抗冲击性能的影响。本研究丰富了星形消声蜂窝的相关研究,可为新型吸能增强消声结构的设计提供一定的指导。
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引用次数: 0
Nonlinear dynamics and chaos of sigmoid functionally graded cylindrical shells reinforced with spiral stiffeners under superharmonic and internal resonances 超谐波和内共振作用下螺旋加劲加固s型功能梯度圆柱壳的非线性动力学与混沌
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-09 DOI: 10.1007/s10999-025-09865-2
Kamran Foroutan, Farshid Torabi

This research explores the nonlinear dynamic behaviors of sigmoid functionally graded (SFG) cylindrical shells (CSs) reinforced with spiral stiffeners (SSs) utilizing a semi-analytical approach. The shell is subjected to a temperature distribution along its thickness, and the material properties of both the shell and stiffeners vary continuously across the thickness in accordance with a power-law distribution and temperature-dependent relations. To model the system, classical shell theory (CST), von Kármán nonlinear kinematics, the smeared stiffener approach, and the Galerkin technique are employed. To examine the system’s vibrational behaviors, the method of multiple scales (MMSs) is applied, targeting internal resonances (1:1/2:1/4) and a superharmonic resonance of order 2/1. This leads to the derivation of a six-degree-of-freedom nonlinear averaged system. This study, for the first time, presents a detailed numerical analysis that uncovers key dynamic behaviors of the system, including waveforms, phase portraits, and Poincaré maps, emphasizing how changes in stiffener angles influence the nonlinear response of the SFG-CSs reinforced with SSs under internal and superharmonic resonances. In addition, the results demonstrate that optimizing the angles of SSs is a viable strategy for enhancing the dynamic stability of the current system.

本文利用半解析方法研究了螺旋加强筋(SSs)加固的s型功能梯度(SFG)圆柱壳(CSs)的非线性动力行为。壳体服从沿其厚度的温度分布,并且壳体和加强筋的材料性能沿厚度连续变化,符合幂律分布和温度依赖关系。采用经典壳理论(CST)、von Kármán非线性运动学、涂抹加劲法和伽辽金技术对系统进行建模。为了研究系统的振动行为,采用了多尺度(mms)方法,针对内部共振(1:1/2:1/4)和2/1阶的超谐波共振。由此推导出一个六自由度非线性平均系统。该研究首次通过详细的数值分析揭示了系统的关键动力学行为,包括波形、相位肖像和poincarcarcarve图,强调了加强角的变化如何影响SSs增强的SFG-CSs在内部和超谐波共振下的非线性响应。此外,结果表明,优化SSs角度是提高当前系统动态稳定性的可行策略。
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引用次数: 0
Hybrid analytical–neural network modelling for damped vibrations of size-dependent functionally graded nanoplates on viscoelastic foundations 粘弹性基础上尺寸相关功能梯度纳米板阻尼振动的混合分析-神经网络建模
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-09 DOI: 10.1007/s10999-025-09852-7
Phạm Văn Vinh

This study presents a hybrid modelling approach for the damped vibration analysis of functionally graded nanoplates supported by generalized viscoelastic foundations. The plates, composed of ceramic–metal mixtures, are described by higher-order shear deformation theory and a newly formulated modified nonlocal strain gradient theory, accounting simultaneously for nonlocal and strain gradient effects. The foundation model extends the visco-Pasternak type to include two stiffness parameters and two damping coefficients. Closed-form Navier solutions are derived and used both for a comprehensive parametric study and as training data for a neural network surrogate model. The surrogate enables rapid vibration predictions without repeating the full analytical process. The results demonstrate strong consistency between the analytical and ANN-based predictions, confirming the reliability of the proposed hybrid approach. Parametric results highlight the coupled influence of size-dependent effects, gradation profiles, and foundation damping on dynamic characteristics. The proposed framework effectively balances theoretical rigor and computational efficiency, providing a practical reference for vibration prediction and preliminary design of micro- and nano-scale structural components.

本文提出了一种基于广义粘弹性基础的功能梯度纳米板阻尼振动分析的混合建模方法。用高阶剪切变形理论和新提出的修正的非局部应变梯度理论来描述由陶瓷-金属混合物组成的板,同时考虑了非局部和应变梯度效应。该基础模型扩展了visco-Pasternak型,包括两个刚度参数和两个阻尼系数。推导了闭形式的Navier解,并将其用于综合参数研究和神经网络代理模型的训练数据。替代物可以快速预测振动,而无需重复整个分析过程。结果表明,分析预测和基于人工神经网络的预测之间具有很强的一致性,证实了所提出的混合方法的可靠性。参数化结果强调了尺寸依赖效应、级配曲线和地基阻尼对动力特性的耦合影响。该框架有效地平衡了理论严谨性和计算效率,为微纳米尺度结构部件的振动预测和初步设计提供了实用参考。
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引用次数: 0
A transient heat transfer investigation of friction stir joining of maraging steel 马氏体时效钢搅拌摩擦连接的瞬态传热研究
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-06 DOI: 10.1007/s10999-025-09849-2
K. N. Nouranga, B. N. Prashanth, T. Ram Prabhu

Maraging steel, known for its high tensile strength and fracture toughness, is crucial in high-performance aerospace applications like airplane landing gear, helicopter undercarriages, and rocket engine casings. FSW, a solid-state joining procedure, is frequently utilized for softer materials, including aluminum, magnesium, and zinc. Its efficacy has generated interest in using FSW in steel and titanium alloys. High strength and heat generation make welding maraging steel problematic and affect deformation, residual stresses, and joint stability. This study employs Comsol Multiphysics to conduct a transient heat transfer analysis of FSW in maraging steel, focusing on understanding heat distribution and predicting peak temperature obtained in the workpiece under different rotational speeds and welding speeds. The simulation analyzes the peak temperature obtained during FSW of maraging steel at various tool rotational speeds (TRS: 50–250 rpm) and welding speeds (WS: 10–50 mm/min). The findings indicate that when TRS increases, the peak temperature increases, whereas increasing WS causes the peak temperature to decrease. TRS is recognized as the most significant factor determining thermal input. The numerical model has been evaluated using Response Surface Methodology (RSM), resulting in outstanding statistical agreement ((R^{2} = 99.99%), adjusted (R^{2} = 99.97%), projected (R^{2} = 99.86%)). Tool rotational speed (TRS) exhibited the greatest impact, as confirmed by ANOVA ((F = 27{,}504.36), (p < 0.001)). The low standard deviation ((text {SD} = 5.51)) implies a minimal difference between predicted and simulated peak temperatures. Precise regulation of heat transfer behavior is vital to ensure proper tool design and parameter selection during the FSW of maraging steel. The study directly deals with transient heat transfer behavior during FSW, which leads to its wider application in advanced structural alloys.

马氏体时效钢以其高抗拉强度和断裂韧性而闻名,在飞机起落架、直升机起落架和火箭发动机外壳等高性能航空航天应用中至关重要。FSW是一种固态连接工艺,通常用于较软的材料,包括铝、镁和锌。它的有效性引起了人们对在钢和钛合金中使用FSW的兴趣。高强度和高发热使焊接马氏体时效钢存在问题,影响变形、残余应力和接头稳定性。本研究采用Comsol Multiphysics软件对马氏体时效钢中FSW的瞬态传热进行了分析,重点了解了不同转速和焊接速度下工件的热量分布,并预测了工件的峰值温度。仿真分析了不同刀具转速(TRS: 50-250 rpm)和焊接速度(WS: 10-50 mm/min)下马氏体时效钢FSW过程中获得的峰值温度。结果表明,随着TRS的增加,峰值温度升高,而WS的增加导致峰值温度降低。TRS被认为是决定热输入的最重要因素。使用响应面法(RSM)对数值模型进行了评估,得出了显著的统计一致性((R^{2} = 99.99%),调整(R^{2} = 99.97%),预测(R^{2} = 99.86%))。方差分析((F = 27{,}504.36), (p < 0.001))证实,刀具转速(TRS)的影响最大。低标准偏差((text {SD} = 5.51))意味着预测和模拟峰值温度之间的差异极小。在马氏体时效钢的FSW过程中,精确的传热行为调节是保证刀具设计和参数选择正确的关键。该研究直接研究了摩擦摩擦过程中的瞬态传热行为,使其在先进结构合金中的应用更加广泛。
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引用次数: 0
Adsorption mechanism-induced nonlinear response of nonlocal multilayer-based resonator with controlled thermal gradient 控制热梯度的非局部多层谐振腔的吸附机制引起的非线性响应
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-06 DOI: 10.1007/s10999-025-09859-0
Mohamed Mektout, Hicham Bourouina, Soumia Khouni, Yahia Maiza, Lamine Elaihar, Abir Lamari, Brahim Said Djellali

This study investigates the nonlinear dynamic behavior of perforated functionally graded porous (PFGP) sandwich nanobeams to enhance the design of nano-electromechanical resonators that require nonlinear stability. The proposed structure comprises a perforated core with a regular square-hole network, sandwiched between two functionally graded porous face layers. Axial compression, thermal loading, adatom adsorption, shear deformation, and size-dependent effects are modeled through Eringen’s nonlocal elasticity theory combined with von Kármán geometric nonlinearity. Hamilton’s principle is employed to derive the governing equations, while van der Waals (vdW) interactions between adatoms and the substrate are described using the Lennard–Jones (6–12) potential. The equations are reduced via the Galerkin method and analytically solved using the method of multiple scales to determine the nonlinear resonance frequency. The results reveal that the resonance frequency and stiffness of the nanobeam are significantly affected by the distribution of porosity, perforation geometry, adsorbed adatoms, nonlocal parameters, and temperature variation. Adsorption-induced atomic interactions cause a softening behavior that reduces structural rigidity. A comparative analysis between the Timoshenko and Euler–Bernoulli beam models highlights the crucial role of shear deformation in accurately capturing nanoscale dynamics. Overall, this research establishes a robust and adaptable analytical framework for modeling complex PFGP nanostructures. The findings offer valuable insights for designing and optimizing high-sensitivity MEMS/NEMS-based biosensors, resonators, and nanoscale actuators that operate under coupled thermo-mechanical conditions.

本文研究了多孔功能梯度多孔(PFGP)夹层纳米梁的非线性动力学行为,以提高需要非线性稳定性的纳米机电谐振器的设计。所提出的结构包括一个带规则方孔网络的穿孔核心,夹在两个功能梯度多孔面层之间。轴向压缩、热载荷、吸附原子吸附、剪切变形和尺寸依赖效应通过Eringen的非局部弹性理论结合von Kármán几何非线性进行建模。Hamilton原理用于推导控制方程,而adatoms与substrate之间的van der Waals (vdW)相互作用则使用Lennard-Jones(6-12)势来描述。采用伽辽金法对方程进行化简,并采用多尺度法进行解析求解,确定非线性共振频率。结果表明,孔隙率分布、孔洞几何形状、吸附原子、非局部参数和温度变化对纳米梁的共振频率和刚度有显著影响。吸附诱导的原子相互作用会导致软化行为,从而降低结构刚度。Timoshenko和Euler-Bernoulli梁模型之间的对比分析强调了剪切变形在准确捕获纳米尺度动力学中的关键作用。总的来说,本研究为复杂PFGP纳米结构的建模建立了一个鲁棒性和适应性强的分析框架。这些发现为设计和优化高灵敏度MEMS/ nems生物传感器、谐振器和在热-机械耦合条件下工作的纳米级致动器提供了有价值的见解。
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引用次数: 0
Combined influence of surface permeability and reactive diffusion on magneto-radiative stagnation-point nanofluid flow over a stretching surface 表面渗透率和反应扩散对磁辐射滞点纳米流体在拉伸表面上流动的综合影响
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-06 DOI: 10.1007/s10999-025-09856-3
B. Shankar Goud, Y. Dharmendar Reddy

This work investigates the interplay between chemical reaction and radiative heat transfer in magnetohydrodynamic (MHD) stagnation-point nanofluid flow characterized by velocity and thermal slip on a stretched surface inside a porous medium, a subject that has not been previously explored. The impacts of the magnetic field, diffusion, radiation, Brownian motion, thermophoresis, and chemical reactions are considered in the nonlinear partial differential equations that regulate the momentum, energy, and concentration profiles. The similarity variables convert these equations into ordinary differential equations. The Keller Box Method (KBM) is used in MATLAB to numerically solve the resultant equations. This method is stable, converges quickly, and gives accurate results for tightly coupled nonlinear situations. The findings demonstrate that radiation, viscous dissipation, and the inertial coefficient substantially affect the flow structure. The Biot number makes the thermal boundary layer thicker, while heating the temperature profiles makes the Brownian motion parameter bigger. The KellerBox Method is a good way to explain the difficult physics of MHD nanofluid flow, which might help with heat control applications.

这项工作研究了磁流体动力学(MHD)停滞点纳米流体流动中化学反应和辐射传热之间的相互作用,该流动以多孔介质内拉伸表面上的速度和热滑移为特征,这是一个以前从未探索过的主题。在非线性偏微分方程中考虑了磁场、扩散、辐射、布朗运动、热泳动和化学反应的影响,这些影响调节了动量、能量和浓度分布。相似变量将这些方程转化为常微分方程。在MATLAB中使用凯勒盒法(KBM)对所得方程进行数值求解。该方法稳定,收敛速度快,对紧耦合非线性情况给出准确的结果。结果表明,辐射、粘性耗散和惯性系数对流动结构有很大影响。Biot数的增加使热边界层变厚,温度剖面的加热使布朗运动参数变大。KellerBox方法是解释MHD纳米流体流动的困难物理现象的好方法,它可能有助于热控制应用。
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引用次数: 0
Efficiency scrutinization of fully wet porous inclined conical spine with varying surface emissivity: A Fibonacci wavelet collocation approach 具有不同表面发射率的全湿多孔斜锥脊的效率分析:一种斐波那契小波搭配方法
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-06 DOI: 10.1007/s10999-025-09830-z
N. V. Manvitha, B. J. Gireesha, K. J. Gowtham

Spine finned surfaces are commonly utilized when an enhanced heat transmission is needed from a small surface area and also in applications where lightweight designs are desired. These spine fins are specifically used in air ducts, automobile engines, microchannel heat sinks, and electronic cooling to improve the effectiveness of thermal controls. Thus, this article focuses on analyzing the thermal behavior of conical spine exposed to convective–radiative and moist environment. The straight conical fin is analogously analyzed with the inclined one, with radiative and convective heat transfer coefficients treated as function of temperature. The occurrence of heat distribution is outlined by non-linear differential equation with relevant boundary conditions, which is then converted into nondimensional form using suitable dimensionless quantities. Further, the Fibonacci wavelet collocation method is applied to tackle the specified model. The implications of various factors on the energy field and efficiency have been visually demonstrated. The findings indicate that when the emissivity parameter is increased, the spine temperature drops by roughly 3%. Conversely, a rise in the Peclet number causes its temperature to increase by about 9%. Additionally, inclined spine demonstrates higher efficiency and better thermal dispersion compared to straight conical spine.

当需要从小表面积增强热传递时,以及在需要轻量化设计的应用中,通常使用脊状鳍状表面。这些脊鳍专门用于风管,汽车发动机,微通道散热器和电子冷却,以提高热控制的有效性。因此,本文着重分析了锥形脊柱在对流辐射和潮湿环境下的热行为。对直锥形翅片与斜锥形翅片进行类比分析,将辐射传热系数和对流传热系数作为温度的函数。热分布的发生用具有相关边界条件的非线性微分方程来描述,然后用适当的无因次量将其转换为无因次形式。在此基础上,应用斐波那契小波配置方法对指定模型进行求解。对各种因素对能量场和效率的影响进行了直观的论证。结果表明,当发射率参数增加时,脊柱温度下降约3%。相反,佩莱特数的增加会导致其温度上升约9%。此外,与直锥形椎体相比,斜椎体具有更高的效率和更好的热分散。
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引用次数: 0
Optimizing EDM performance of aluminum matrix composites using a temporal inductive path neural network with starfish algorithm 基于海星算法的时间感应路径神经网络优化铝基复合材料电火花加工性能
IF 3.6 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-01-05 DOI: 10.1007/s10999-025-09827-8
Karthick Manjunathan, Rajkumar Putta Ramarathinam, Vijayan Rajendran, Shunmugasundaram Manoharan

This research investigates the use of Stir-squeeze-cast can be effectively machined using high-speed wire electric Hybrid Aluminium Matrix Composites (HAMCs), specifically AA 024, using nanoparticles of ceramic ((Al_{2} O_{3}), (SiC), (Si_{3} N_{4}), (BN)). Because of the reinforcements’ natural hardness and abrasiveness, HAMCs are difficult to mill conventionally, despite their significant value in the industrial sector. By using a variety of machining variables, the study aims to create complicated surfaces with superior degradation properties and evaluate the erosion performance in terms of WWR (wire wear ratio) and MRR (material removal rate) for various profiles (curve, angular, and plane). A model for the WEDM process applied to HAMCs is presented, utilizing a Neural Network with Temporal Inductive Paths (TIPNN) optimized with the Starfish Optimization Algorithm (SOA). The process begins with the collection of a comprehensive dataset consisting of key machining variables such as drum speed ((D_{S} )), wire feed rate ((W_{FR} )), pulse voltage ((P_{V} )), pulse ((P)), and pulse current ((P_{I} )) angular, and plane machining profiles. After pre-processing the data by normalizing inputs and outputs, handling missing values, and removing outliers, the TIPNN to capture the dynamic interactions between the input data, and a model is built and machining outcomes. The model’s performance is enhanced using SOA, a nature-inspired optimization technique that fine-tunes the network’s weights and adjusts machining variables to achieve optimal MRR and WWR. The proposed TIPNN-SOA model is assessed and contrasted with current techniques like genetic-integrated neural networks (HAMC), DS-EDM optimization strategies, and hybrid Grey-ANFIS techniques, demonstrating its superior performance in improving machining outcomes.

本研究探讨了使用搅拌挤压铸造可以有效地加工使用高速线电混合铝基复合材料(HAMCs),特别是AA 024,使用纳米陶瓷((Al_{2} O_{3}), (SiC), (Si_{3} N_{4}), (BN))。由于增强材料的天然硬度和耐磨性,尽管在工业领域具有重要价值,但hamc很难常规研磨。通过使用多种加工变量,该研究旨在创建具有优越降解性能的复杂表面,并根据各种轮廓(曲线,角和平面)的WWR(线材磨损比)和MRR(材料去除率)评估侵蚀性能。利用海星优化算法(SOA)优化的时间感应路径神经网络(TIPNN),提出了一种适用于hamc的线切割加工模型。该过程始于收集由关键加工变量组成的综合数据集,如转鼓速度((D_{S} )),送丝速度((W_{FR} )),脉冲电压((P_{V} )),脉冲((P))和脉冲电流((P_{I} ))角度,以及平面加工轮廓。通过输入输出归一化、缺失值处理、异常值去除等方法对数据进行预处理后,TIPNN捕捉输入数据之间的动态交互,建立模型并加工结果。该模型的性能通过SOA得到增强,SOA是一种受自然启发的优化技术,可以微调网络的权重并调整加工变量以实现最佳MRR和WWR。提出的TIPNN-SOA模型与现有的遗传集成神经网络(HAMC)、DS-EDM优化策略和混合Grey-ANFIS技术进行了评估和对比,证明了其在改善加工结果方面的卓越性能。
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International Journal of Mechanics and Materials in Design
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