This work was conducted to examine the electrical conductivity and permittivity of epoxy/CVD grown carbon nanofiber composites, focusing on how these properties vary with frequency and the volume fraction of the filler used. Nested cone structure carbon nanofibers (CNFs) synthesized over Ni/Al2O3 catalyst in a vibrofluidized bed reactor served as filler. Electrical properties of epoxy/CNF composites were investigated with the wide volume fraction range (ϕ= 0–0.224) and across a frequency spectrum ranging from 0.05 Hz to 106 Hz at 25°C. The objective was to relate the experimental findings and compare them to theoretical models for assessing the electrical properties (e.g., two-exponent phenomenological percolation equation; general rule of mixtures; model based on Fermi-Dirac distribution, and others), both AC and DC, of “conductor-insulator” composites. The R2 coefficient of the experimental DC conductivity of the epoxy/CNF composites ranged from 0.789 to 0.984, depending on the theoretical model used for fitting. To describe the AC conductivity and permittivity of epoxy/carbon nanofiber composites concerning filler volume fraction and frequency, both the general rule of mixtures and two-exponential phenomenological percolation equations were evaluated. It was observed that the electrical characteristics are strongly influenced by factors such as the shape of the filler, as well as its aggregation and distribution within the polymer matrix. A newly modified general rule of mixtures was proposed to effectively represent the experimental data on conductivity and permittivity in relation to frequency and the volume fraction of CNFs, based on the morphology of CNF aggregates.
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