The development of low-cost and sustainable adsorbents for dye removal is a critical step toward efficient wastewater treatment. In this study, activated carbon (ACZS) was synthesized from Ziziphus seed waste (ZS) via H₃PO₄ chemical activation under different acid-to-biomass ratios (0.5:1–3:1 w/w) and activation temperatures (300–600 °C). The optimal conditions (2:1 ratio at 400 °C) yielded activated carbon with an amorphous structure, a BET surface area of 33.44 m²/g, and a porous morphology, which contributed to its high adsorption performance. The characterization techniques used in this study include Field Emission Scanning Electron Microscopy (FESEM), Energy-Dispersive X-ray Spectroscopy (EDX), Fourier Transform Infrared Spectroscopy (FTIR), Brunauer–Emmett–Teller (BET) analysis, X-ray Diffraction (XRD), and High-Resolution Transmission Electron Microscopy (HRTEM). Batch adsorption experiments revealed that removal efficiency was strongly influenced by pH, initial dye concentration, adsorbent dose, contact time, and temperature. The maximum adsorption capacity was 566.92 mg/g, with a removal efficiency of 94.23% at pH 6 and a crystal violet (CV) concentration of 200 mg/L. Adsorption performance decreased with increasing temperature and higher dye concentrations, but improved with increased adsorbent dosage and extended contact times. Isotherm analysis showed that the adsorption followed the Freundlich model, indicating multilayer adsorption, while the pseudo-second-order model best described kinetic data. Thermodynamic parameters (ΔH, ΔG, ΔS) confirmed that the adsorption process was exothermic and spontaneous. Furthermore, molecular dynamics (MD) simulations demonstrated that CV molecules predominantly interact with the carbon surface through Van der Waals forces in a parallel orientation, supporting a physisorption mechanism. The high efficiency, reusability, and absence of secondary pollution highlight ACZS as a scalable and sustainable solution for treating dye-contaminated wastewater.
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