Organo-mineral fertilisers are primarily produced through rotary drum dryers with traditional methods, limiting scalability and introducing significant production challenges. This study explores the organo-mineral fertiliser's drying simulation accuracy, particle residence time, bulk flow path, heat and mass transfer, breakage, agglomeration, and wear, employing a four-way coupling between computational fluid dynamics (CFD) and the extended discrete element method (XDEM). Novelty lies in the four-way coupling, the fertiliser type, and a particle-mixture material corresponding to next-generation nitrogen-phosphorus-potassium fertilisers. In the simulations, axial-symmetric, planar, and 3D rotary drum domains are investigated. The experiments are performed on an industrial dryer within its operating range. According to the root mean square error (RMSE), the XDEM simulations showed good agreement with the experimental data, with RMSE values of 0.5 % for moisture content, 0.8–7.5 °C for temperature, 1.46 % for granule breakup, 0.58 % for coalescence and accretion, and 1.247 × 10−9 kg m−2 s−1 for erosion. Normalised computational burdens are 1, 0.8681, and 0.4438 for full, axial, and planar domains, respectively. By collecting XDEM, this study provides a foundational framework for the automation of the fertiliser production line.
扫码关注我们
求助内容:
应助结果提醒方式:
