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EFFICIENCY ASSESSMENT OF BRAKING EQUIPMENT OPERATION IN INNOVATION FREIGHT CARS 创新货车制动装置运行效率评价
Pub Date : 2021-03-09 DOI: 10.30987/1999-8775-2021-3-46-53
E. Rozhkova
The object of researches is brake systems of innovation freight cars. The work purpose consists in the assessment of braking system effectiveness in innovation freight cars and in standard ones at different operation modes. The scientific novelty consists in the definition of the dependence of a slide block depth on the length of wheel pair skidding motion and braking distance dependence upon car speed. During the work there was carried out a retrospective analysis of cases with traffic safety violation connected with the formation of excessive sliders in freight cars in organized trains because of the violation of braking equipment normal operation. By means of the least-squares method there was obtained a linear equation defining the dependence of slider depth upon the skidding length of a wheel pair. As a result of the work there were defined parameters of defect formation on freight car wheels at their skidding, the calculations of braking system efficiency in different freight cars were carried out. In the course of the analysis of freight car braking efficiency there are obtained equations of braking length in the accepted range of speeds at the beginning of braking for empty and loaded states. Minimum values of the design factor of braking block pressing in translation to a train length of 200 shafts in the empty state were 0.2256 for a speed of 40km/h, in the loaded one – 0.1781 for a speed of 120 km/h at the standard values 0.22 and 0.14 respectively. By means of calculations and experiments it is proved that composite braking block pressing force on a shaft exceeds 4tf/shaft, and that of cast-iron – 10tf. Accordingly, a car with the shaft load of 25 tf/shaft and accepted parameters of a braking system may be operated up to the speeds of 120 km/h inclusive without limitations.
本文的研究对象是创新货车的制动系统。本文的工作目的在于对创新型货车和标准型货车在不同运行模式下的制动系统有效性进行评估。其科学新颖之处在于确定了滑块深度与车轮对滑动运动长度的关系以及制动距离与车速的关系。在工作过程中,对有组织列车货运车厢因制动设备不正常运行而形成过多滑块的交通安全违规案例进行了回顾性分析。利用最小二乘法得到了滑块深度随轮副滑动长度变化的线性方程。通过对货车车轮滑移缺陷形成参数的定义,对不同类型货车的制动系统效率进行了计算。在对货车制动效率进行分析的过程中,得到了空载状态和载重状态下开始制动时在可接受速度范围内的制动长度方程。在空车状态下,以40公里/小时的速度平移200轴列车时,制动块压压的设计系数最小值为0.2256,在加载状态下,以120公里/小时的速度,在标准值0.22和0.14下,设计系数最小值为0.1781。通过计算和试验证明,复合制动力块对轴的压力大于4tf/轴,铸铁制动力块对轴的压力大于10tf /轴。因此,一辆轴载荷为25tf /轴的汽车,在接受制动系统参数的情况下,可以不受限制地以120公里/小时的速度运行。
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引用次数: 0
DEVICE REALIZATION OF MAGNETIC METHOD FOR DEFINITION OF METAL STRENGTHENED LAYER THICKNESS IN ROLLING-STOCK AXLE 磁法确定车轴金属强化层厚度的装置实现
Pub Date : 2021-02-02 DOI: 10.30987/1999-8775-2021-2-28-37
Yuriy Livcov, V. Bezkorovaynyy, A. Kireev
The simplest and accessible method for rolling-stock axle surface strengthening is surface processing with cold plastic deformation by means of rolling. This process is one of the stages in manufacturing diesel locomotive and car axles of a rolling-stock. The basic parameters of rolling engineering process are micro-hardness of a metal surface strengthened layer and its depth, which at present are controlled by means of cutting out longitudinal polished specimens from the axle and in case of the deviation from the required value the whole set axles is rejected. That is why there is offered a method of the non-destruction control of micro-hardness and depth of axle strengthening the essence of which is not only in the control of a strengthening degree value, but in the instant correction of rolling equipment in case of the deviation from the parameter, as this device is integrated in the interface of a rolling machine. In such a way, an actual value of strengthened layer micro-hardness will be always within the specified limits. The principle of device operation is based on the topography changes in the scattering magnetic field of preliminary magnetized local volume of ferromagnetic material. There are shown numerical experiments for the dependence parameter definition of a scattering field of a magnetic mark from thickness and magnetic properties of a strengthened metal layer which had given a possibility to obtain the analytical dependences of a strengthened layer thickness and coercive force of the strengthened layer upon the parameters of a horizontal and vertical constituents of the scattering field strength of the magnetic mark. There are obtained results of natural experiments which allow defining magnetic properties of the upper metal layer in the axle and checking the correctness of data obtained at numerical computations, computation errors do not exceed 6%. The integration circuit of the mentioned structure-scope in the configuration of a rolling machine to obtain a feedback on a micro-hardness value of a surface strengthened layer.
机车车轴表面强化最简单易行的方法是用轧制进行冷塑性变形的表面加工。该工艺是制造内燃机车车轴和车轴的主要工序之一。轧制工程工艺的基本参数是金属表面强化层的显微硬度及其深度,目前是通过从轴上切下纵向抛光试样来控制的,如果偏离要求值,则报废整套轴。因此,提出了一种无损控制轴强化显微硬度和深度的方法,其实质不仅在于控制强化度值,而且在于将该装置集成在轧辊机的界面中,当轧辊设备偏离参数时,可以立即进行修正。这样,强化层显微硬度的实际值将始终在规定的范围内。器件的工作原理是基于铁磁材料局部预磁化体积散射磁场的形貌变化。本文给出了磁标记散射场与强化金属层厚度和磁性能的依赖关系参数定义的数值实验结果,从而有可能得到强化层厚度和强化层矫顽力与磁标记散射场强度的水平和垂直分量参数的解析依赖关系。根据自然实验结果,确定了轴上金属层的磁性能,并对数值计算所得数据的正确性进行了校核,计算误差不超过6%。所述结构的集成电路适用于轧辊机的配置,以获得对表面强化层的显微硬度值的反馈。
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引用次数: 0
PASSENGER TRANSPORTATION IMPROVEMENT BY EXAMPLE OF “NORTHERN FARM-STEAD – NEW-LANDS COMMUNITY” OF TSELINSKY AREA, ROSTOV REGION 以罗斯托夫州策林斯基地区“北方农场-新土地社区”为例,改善客运
Pub Date : 2021-02-02 DOI: 10.30987/1999-8775-2021-2-38-43
Aleksey Bel'c, V. Ivanova
The work purpose consists in the analysis of the situation in passenger transportation of countryside and bus distribution on routes. The route investigation was carried out at different daytime by means of passenger number calculation and data recordings in the prepared tables during a day, a week, a month and also during the year, that is, using a calculating-table method. The analysis of bus operation on a route allowed drawing conclusions that this route may be favorable for investors and economically profitable. Besides, it is socially necessary for low-income population groups having no their transport vehicles. The investigation novelty consists in the adaptation of a calculating-table method to rural routes. Conclusions: modern automobile passenger transportation company is impossible without efficient passenger transportation management; one of the main components in passenger transportation management is passenger service improvement, which can be achieved only by empiric investigations of passenger flows on the routes; at the proper selection of vehicles the analyzed car route can be commercially profitable and long-term that is ensured by a quantitative analysis of vehicles and specification of bus schedule taking into account the need of population in travels.
工作目的是分析农村客运状况和公交线路上的分布情况。采用计算表法,采用日、周、月、年内不同时段的客运量计算和数据记录的方法,在不同时段进行路线调查。对某条路线上的公共汽车运营进行分析,得出这条路线可能对投资者有利且经济上有利可图的结论。此外,低收入人群没有交通工具是社会必要的。调查的新颖性在于将计算表方法应用于农村路线。结论:现代汽车客运企业离不开高效的客运管理;客运管理的一个重要组成部分是客运服务的改进,只有通过对线路客流的实证调查才能实现;在适当的车辆选择分析的汽车路线可以是商业上有利可图的和长期的,这是通过车辆的定量分析和公共汽车时间表的规格,考虑到人口在旅行的需要来保证。
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引用次数: 0
JUSTIFICATION OF TECHNIQUE FOR COMFORT AND SAFETY ANALYSIS AT PASSENGER TRANSPORTATION ON VIBRATION LOAD DECREASE OF PASSENGER CAR BODY 乘用车车身振动载荷减小对客运舒适性和安全性分析技术的论证
Pub Date : 2021-02-02 DOI: 10.30987/1999-8775-2021-2-44-50
D. Antipin, E. Lukashova, P. Zhirov
The purpose of the work is to increase comfort and safety of railway passenger transportation, at the expense of passenger car body vibration load decrease. The analysis of the investigations carried out and dedicated to the definition of rigidity property impact upon the level of passenger comfort and traffic safety has shown that the first mode of vertical bending impacts considerably upon car body dynamic behavior. The analysis of vibration load impact upon passenger car body was carried out in accordance with Dumitriu’s technique. As apposed to the investigations carried out earlier in the paper the data on car metal structure acceleration are obtained through the methods of mathematical modeling based on solid and finite element models. On the basis of the data obtained and natural running tests there was created and verified a particularized lamellar finite-element model of a car body with the aid of which there were obtained values of vertical and horizontal accelerations of a car body metal structure. The analysis of the results obtained has shown that within the frequency range of 8.9. – 20 Hz there are observed acceleration surges which are among the most sensitive ones in terms of the impact upon man and transport comfort support. At the frequencies obtained there was carried out a passenger comfort investigation with the aid of which it was defined that at the frequency of car body own bending oscillations of 8.9 Hz – a comfort index is above 4 units that shows a low comfort level. A frequency of 8.9 Hz corresponds to a vertical bending mode which is the most significant mode of car body deformation in terms of passenger comfort support. With regard to this in the works there was offered a number of efficient measures for strengthening car body structure bearing capacity with the goal of its bending rigidity increase which provides an installation of a supplementary bearing partition in the mid-section of a car body, and also the introduction of auxiliary longitudinal elements in a frame supporting design. For the effectiveness assessment of measures offered there was carried out re-investigation according to the technique described. As a result of the computation it was defined that the design measures offered allowed increasing a frequency value of own bending vibration of car body metal structure up to 11.7 Hz. The analysis of the results obtained allowed drawing a conclusion of the effectiveness of design solutions offered on car body vibration load decrease.
工作的目的是在降低客运车体振动载荷的前提下,提高铁路客运的舒适性和安全性。对刚度特性定义对乘客舒适度和交通安全水平的影响的调查分析表明,垂直弯曲第一模态对车身动力性能的影响很大。根据Dumitriu技术对乘用车车体进行了振动载荷冲击分析。与之前的研究不同,本文通过基于实体模型和有限元模型的数学建模方法获得了汽车金属结构的加速度数据。根据所获得的数据和自然运行试验,建立并验证了特定的车身层状有限元模型,并利用该模型获得了车身金属结构的垂直和水平加速度值。对所得结果的分析表明,在8.9的频率范围内。- 20赫兹时,观察到的加速浪涌对人体和运输舒适性支持的影响是最敏感的。在获得的频率下,进行了乘客舒适度调查,借助该调查确定,在车身自身弯曲振荡的频率为8.9 Hz时,舒适度指数高于4个单位,表明舒适度较低。8.9 Hz的频率对应于垂直弯曲模态,这是车体在乘客舒适性支撑方面最显著的变形模态。针对这一问题,提出了以提高车体抗弯刚度为目标,加强车体结构承载能力的若干有效措施,即在车体中段加装辅助承载隔板,并在车架支承设计中引入辅助纵向构件。为评价所提供措施的有效性,根据所述技术进行了再调查。计算结果表明,所提出的设计措施可使车身金属结构自身弯曲振动频率值提高到11.7 Hz。通过对所得结果的分析,得出了减小车身振动载荷的设计方案的有效性。
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引用次数: 0
INVESTIGATION OF BULK MATERIAL MOTION IN SPIRAL SIEVES 螺旋筛中散料运动的研究
Pub Date : 2021-02-02 DOI: 10.30987/1999-8775-2021-2-4-12
Evgeniya Belokur, A. Sekisov, G. Serga
The work purpose is to increase the productivity of bulk material separation by means of engineering process development based on fundamentally new engineering equipment in the form of spiral sieves, the novelty of which is confirmed by six patents for invention of the Russian Federation. In the work there was used a complex method of investigations. Analytical methods allowed offering dependences for the definition of bulk material longitudinal motion speed in spiral sieves. Experimental investigations were carried out in order to confirm analytical dependences. The analytical investigation of bulk material separation into fractions for the purpose of conditional model choice for its description is presented. A mathematical model choice is fulfilled. There is analyzed a model of continuous medium and that of a material particle. A mathematical model is developed to determine a speed of longitudinal motion of bulk material from charging to unloading. There is presented not only a circuit and an experimental plant created in metal version, but the results of experimental investigations of bulk medium motion parameters subject to spiral sieve design peculiarities are shown which presented a coincidence level high enough.
工作目的是通过基于螺旋筛形式的全新工程设备的工程工艺开发来提高散装物料分离的生产率,其新颖性已获得俄罗斯联邦六项发明专利的证实。在这项工作中使用了一种复杂的调查方法。分析方法允许提供依赖的定义散装物料纵向运动速度在螺旋筛子。为了确认分析依赖性,进行了实验研究。本文对散装物料分馏过程进行了分析研究,目的是为其描述选择条件模型。实现了数学模型的选择。分析了连续介质模型和物质颗粒模型。建立了确定散料从装料到卸料纵向运动速度的数学模型。本文不仅介绍了金属版的电路和实验装置,而且给出了受螺旋筛设计特性影响的大块介质运动参数的实验研究结果,这些结果具有足够高的符合性。
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引用次数: 0
IMPACT OF MATERIAL AND DIMENSIONS OF PRODUCT UPON PARAMETERS OF WAVE DEFORMATION STRENGTHENING 材料和产品尺寸对波变形强化参数的影响
Pub Date : 2021-02-02 DOI: 10.30987/1999-8775-2021-2-21-27
A. Kirichek, S. Barinov, A. Yashin, L. Nikitina, A. Konstantinov
Previously it was defined that geometrical dimensions of material worked have a significant impact upon the process of wave deformation strengthening, as at equal volumes of strengthened samples and processing modes there are observed different cards of micro-hardness in surface layers. In the paper there are shown investigations of the impact of dimensions of samples made of different material kinds (steel 45, titanium VT 1-0, bronze BRAZh 9-4, aluminum alloy B-95) upon wave deformation strengthening parameters). The investigations mentioned were carried out for the first time on a test desk specially developed. Strengthening effectiveness was estimated according to micro-hardness distribution in a surface layer. The analysis of the results obtained allowed defining that in chosen modes of WDS takes place strengthening not only a face surface but a back one of the sample at that in the core of the sample an initial hardness of material is kept. The investigations carried out allowed defining the fact that at the increase of material thickness from 10 to 20 mm resulted in the growth of degree (ΔHμ) and depth (hμ) of strengthening at WDS of samples of steel 45 - by 24 and 32%, samples of bronze BRAZh 9-4 – by 22 and 21%, samples of titanium VT 1-0 – by 24 and 32%, samples of aluminum alloy B-95 – by 40 and 62%. The samples length increase from 50 to 100 mm is accompanied by the decrease of ΔHμ and hμ at strengthening: steel 45 – by 36 and 70%, bronze BRAZh 9-4 – by 27 and 43%, titanium VT 1-0 – by 24 and 32%, aluminum alloy B-95 – by 40 and 62%.
以前的定义是,加工材料的几何尺寸对波变形强化过程有重要的影响,因为在相同体积的强化样品和加工方式下,在表层观察到不同的显微硬度卡。本文研究了不同材料(钢45、钛VT 1-0、青铜钎焊9-4、铝合金B-95)试样尺寸对波变形强化参数的影响。上述调查是首次在专门研制的试验台上进行的。根据表层显微硬度分布估计强化效果。通过对所得结果的分析,可以确定在WDS的选择模式下,不仅可以对样品的表面进行强化,还可以对样品的背面进行强化,同时在样品的核心处保持材料的初始硬度。研究表明,当材料厚度从10 mm增加到20 mm时,钢45 -试样的强化程度(ΔHμ)和深度(hμ)分别增加了24%和32%,青铜9-4 -试样增加了22%和21%,钛VT 1-0 -试样增加了24%和32%,铝合金B-95 -试样增加了40%和62%。试样长度从50 mm增加到100 mm,同时ΔHμ和hμ at强度降低:钢45 -分别降低36%和70%,青铜9-4 -分别降低27%和43%,钛VT 1-0 -分别降低24%和32%,铝合金B-95 -分别降低40%和62%。
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引用次数: 0
COMPOSITE USE IN NOSE CONE DESIGNING FOR AIRCRAFTS 复合材料在飞机前锥设计中的应用
Pub Date : 2021-02-02 DOI: 10.30987/1999-8775-2021-2-13-20
R. Nesterenko, A. Magdin, D. Kudryavcev, D. Zhanzakova
The purpose of the work presented in the paper consists in the choice of radio-transparent material that can withstand loads influencing a nose cone of an aircraft during a flight. In the paper there is solved a problem which consists in comparing the characteristics of different materials used in aircraft industry both common materials and composites and in the choice of the most efficient field of materials that meet the requirements of radio-transparency, strength and heat-resistance. The investigation work is carried out by means of the collection, processing and analysis of data obtained through an experimental way and containing information on strength characteristics, radio-transparency characteristics, on the range of operation temperatures, density and rigidity of each kind of material analyzed. On the basis of the investigation results a field of application of the materials under consideration is offered: in accordance with physical characteristics of composites analyzed the most efficient solution will be the application of glass-ceramic composites for manufacturing radio-transparent nose cones exposed to strong temperature changes during short periods of time caused by super-sonic speed achieved during flights and glass-ceramics, but glass-plastic having lower density and heat-resistance – for manufacturing nose cones of sub-sonic planes which are not subjected to such high thermal loads, at that it was defined that aircraft steels and composites based on metal matrix are not suitable for manufacturing nose cones in view of their high density and low radio-transparency.
本文所介绍的工作的目的在于选择能够承受飞行过程中影响飞机鼻锥的载荷的无线电透明材料。本文解决了飞机工业中不同材料(普通材料和复合材料)的特性比较问题,并在满足无线电透明度、强度和耐热性要求的材料中选择最有效的材料。调查工作是通过收集、处理和分析通过实验方式获得的数据来进行的,这些数据包含了所分析的每种材料的强度特性、辐射透明度特性、工作温度范围、密度和刚度等信息。根据调查结果,提出了正在考虑的材料的应用领域:根据复合材料的物理特性分析,最有效的解决方案将是应用玻璃陶瓷复合材料制造无线电透明鼻锥,该鼻锥在飞行过程中获得的超音速速度会在短时间内产生强烈的温度变化,而玻璃陶瓷,但玻璃塑料具有较低的密度和耐热性-用于制造不受如此高热负荷的亚声速飞机的鼻锥。指出飞机用钢和金属基复合材料密度大、射线透明度低,不宜用于制造机头锥。
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引用次数: 0
MATTERS OF LOAD DECREASE IN TRACTION DRIVE UNITS AT BOXING 装箱时牵引传动装置的减载问题
Pub Date : 2021-01-09 DOI: 10.30987/1999-8775-2021-1-43-51
A. Kosmodamianskiy, D. Shevchenko, P. Zhirov
The purpose of this work consists in the development of constructive solutions decreasing loads in the units of the electric locomotive traction drive at boxing. The investigations carried out in the field of electric locomotive operation on domestic railways have shown that one of the basic directions in the decrease of non-sprung masses consists in the introduction of an elastic tie between a wheel pair and a drive motor armature. The improvement mentioned results in the considerable load increase in the traction drive at friction self-oscillations arising in the mode of wheel slip on a rail. The analysis, carried out in the work, of methods to reduce similar dynamic loads has shown that approaches efficient enough are: - shock vibro-damping of wheel pair self-oscillations, - limitation of wheel slip rate on a rail with the control of friction factor by means of the impact upon a contact area of electric and magnetic fields, - changes of elastic-dissipative properties of dynamic systems in an electric locomotive running gear to control self-oscillation fashions. To realize measures described there are offered constructive solutions limiting self-oscillation amplitudes in a boxing mode. In particular the system of instantaneous control with clutch amplifies based on the application of magnetic inductor in the form of a mounted unit upon a crew section of an electric locomotive. For realization of the method for the process control of the competition of self-oscillation fashions there is offered a design of the device changing forcibly a fashion of growing self-oscillations at the expense of the control of elastic-dissipative properties of dynamic system links in the traction drive. The innovation solutions developed are protected with the patent for invention, two patents for utility model.
这项工作的目的在于开发建设性的解决方案,以减少电力机车牵引传动装置在箱体处的负荷。在国内铁路电力机车运行领域进行的调查表明,减少非簧载质量的基本方向之一是在车轮副和驱动电机电枢之间引入弹性扎带。上述改进的结果是,在摩擦自振荡模式下,在轮滑在轨道上产生的牵引驱动的相当大的负荷增加。分析,进行工作,减少类似的动态载荷的方法表明,方法有效足够的有:——冲击vibro-damping轮对自激振荡,——限制车轮滑转率与摩擦系数的控制铁路通过影响电场和磁场的接触面积,改变elastic-dissipative属性动态系统的电力机车控制自激振荡时尚的跑步装备。为了实现上述措施,给出了在装箱模式下限制自振荡幅度的建设性解决方案。特别是基于在电力机车的机组部分安装的形式的磁感应装置的应用的带有离合器放大器的瞬时控制系统。为了实现自激振荡方式竞争的过程控制方法,提出了一种以控制牵引传动动力系统各环节的弹耗散特性为代价,强行改变自激振荡方式的装置设计。所开发的创新方案已获得一项发明专利、两项实用新型专利的保护。
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引用次数: 0
DRIVER CHARACTERISTICS AND THEIR IMPACT UPON VEHICLE TRAFFIC SAFETY 驾驶员特征及其对车辆交通安全的影响
Pub Date : 2021-01-09 DOI: 10.30987/1999-8775-2021-1-34-42
E. Khristoforov, N. Sakovich
Of all the variety of operator’s activities a motor car driver’s work is difficult enough. It is stipulated by a number of reasons, for example, one has to control an object with some degrees of freedom, sometimes under conditions of time shortage and often in stress situations. At that the work of a driver continues to become more and more complicated, and the number of errors and their consequences grow. The work purpose: to investigate the impact of problems in vehicle control by a driver upon his health and reliability, to investigate mental and physiologic properties of a driver, the impact of his organs of sense upon reception and processing traffic information and vehicle driving. The investigations were carried out on the basis of methods described by Weber-Fechner’s law which expresses dependence between an objective value of irritation and subjective value characterizing the sensation of this irritation, by Walter’s law which offered a concept of the dynamic threshold of differential sensitivity, in the information reception take part mental processes – sensation, perception and thinking. In the paper there are described positive and negative driver’s properties on vehicle driving, at that considerable attention is paid to the matter of the impact of a mental and physiological state of driver’s constitution upon the reception and processing of information for the formation and realization of stable skills in driving using at that almost all sense organs. It is defined that at the reception of road traffic information by a driver there is formed in him an image reflecting in his consciousness a controlled process. As a physiological basis of the formation of this image is the activity of analyzers – a system consisting of three links: a receptor conducting nervous ways and an area of cerebrum, as a result of this there is formed an image in the driver which reflects in driver’s consciousness a controlled process that is a scientific novelty on the topic investigated. Research materials are of practical importance for the professional selection of drivers, their qualitative professional training as a result of that a driver will be capable to solve the most complex problems in ensuring traffic safety.
在各种各样的操作活动中,汽车驾驶员的工作已经够困难的了。它是由许多原因规定的,例如,一个人必须在一定程度上自由地控制一个物体,有时是在时间短缺的条件下,通常是在压力情况下。在这种情况下,驱动程序的工作变得越来越复杂,错误的数量及其后果也越来越多。工作目的:调查驾驶员车辆控制问题对其健康和可靠性的影响,调查驾驶员的心理和生理特性,调查驾驶员的感觉器官对交通信息接收和处理以及车辆驾驶的影响。调查是根据韦伯-费希纳定律所描述的方法进行的,韦伯-费希纳定律表达了刺激的客观价值和表征这种刺激感觉的主观价值之间的依赖关系,沃尔特定律提供了在信息接收中参与心理过程的动态阈值的概念-感觉,知觉和思维。本文叙述了驾驶员对车辆驾驶的积极和消极的特性,并着重讨论了驾驶员体质的心理和生理状态对信息的接收和处理的影响,从而利用几乎所有的感觉器官形成和实现稳定的驾驶技能。定义为驾驶员在接受道路交通信息时,在其意识中形成一种反映其受控过程的图像。由于这种图像形成的生理基础是分析器的活动——一个由三个环节组成的系统:传导神经通路的受体和大脑区域,因此在驾驶员身上形成了一种图像,这种图像在驾驶员的意识中反映了一个受控过程,这是所研究主题的科学新奇之处。研究材料对驾驶员的专业选择具有实际意义,对驾驶员进行定性的专业培训,从而使驾驶员能够解决确保交通安全中最复杂的问题。
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引用次数: 0
PECULIARITIES IN TUNGSTEN ALLOY PARTS PROCESSING FOR OIL-GAS INDUSTRY 油气工业钨合金零件加工的特点
Pub Date : 2021-01-09 DOI: 10.30987/1999-8775-2021-1-10-18
Maksim Terehov, D. Sevost'yanov, Lyudmila B. Filippova
The purpose of the work carried out is to increase the effectiveness of hard alloy machining. Within the limits of the paper there is solved a matter of electro-erosion treatment and turning TC 3 alloy parts. Basic investigation methods are: - experiment and comparison, - computer simulation The work resulted in recommendations for the choice of cutters and cutting modes for hard alloy edge machining and also electrode material at electro-erosion treatment. One of the ways to increase productivity and operation quality equipment consists in the application of new materials and alloys including tungsten alloys. Within the limits of this work there are considered the peculiarities in machining TC3 alloy parts for oil-gas industry by the example of the “sleeve” part. For machining inner and outer surfaces there was used a turning operation, and for complex grooves – electro-erosion treatment as the only possible choice for processing because of a small size of the part. The peculiarities hard alloy machining through turning and basic reasons of hard alloy hard-to-workability are described. There are shown approaches to the choice of cutters, and the dependence of surface roughness and tool durability upon cutting mode choice is shown. During turning plate material must have higher strength than alloy under machining. One of the best choices for hard alloy machining is cubic boron nitride. For processing it is necessary to use tool holders with the increased rigidity. There are presented principles of electrode designing for hard alloy electro-erosion treatment and ways for process productivity increase. The application of copper-tungsten pseudo-alloys and m1 grade copper is compared from the point of view of economic purposefulness in their use. In spite of copper-tungsten alloy high durability which gives advantages in processing rate and economy in manufacturing electrodes its use is economically inexpedient and it is more rational to use copper which is cheaper.
所开展工作的目的是为了提高硬质合金加工的有效性。在本文的研究范围内,解决了tc3合金零件的电蚀处理和车削问题。对硬质合金刃口加工刀具和切削方式的选择以及电蚀处理的电极材料提出了建议。提高生产效率和设备运行质量的途径之一是应用包括钨合金在内的新材料和合金。在本工作的范围内,以“套筒”零件为例,考虑了石油天然气工业中TC3合金零件加工的特殊性。对于加工内表面和外表面,使用车削操作,对于复杂的凹槽-由于零件尺寸小,电蚀处理是加工的唯一可能选择。阐述了硬质合金车削加工的特点和硬质合金难加工的基本原因。有显示的方法来选择刀具,表面粗糙度和刀具耐久性依赖于切削模式的选择。在车削过程中,板材的加工强度必须高于合金。硬质合金加工的最佳选择之一是立方氮化硼。为了加工,有必要使用刚性增加的刀柄。提出了硬质合金电蚀处理的电极设计原则和提高工艺生产率的途径。从经济用途的角度对铜钨伪合金和m1级铜的应用进行了比较。铜钨合金具有高耐用性、加工速度快、制造电极经济等优点,但从经济角度来看,使用铜合金更为合理。
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Bulletin of Bryansk state technical university
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