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Physics-informed neural networks in clean combustion: A pathway to sustainable aerospace propulsion 清洁燃烧中的物理信息神经网络:通往可持续航空航天推进的途径
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-07 DOI: 10.1016/j.cherd.2026.01.008
Mahmood Mousavi , Caleb Caldwell , Jacob Baltes , Forough A. Parizad , Muteb Aljasem , Bok Jik Lee , Nader Karimi
Achieving clean combustion systems is crucial for addressing environmental impacts, decarbonization needs, and sustainability challenges. Traditional combustion modeling techniques via computational fluid dynamics with accurate chemical kinetics face obstacles in computational cost and accurate representation of turbulence-chemistry interactions. Physics-Informed Neural Networks (PINNs), as a novel framework merging physical laws with data-driven learning, demonstrate great potential as an alternative methodology. By directly integrating conservation equations into their training process, PINNs achieve accurate mesh-free modeling of complex combustion phenomena despite having limited datasets.
This review examines state-of-the-art PINNs applications in clean combustion systems, focusing on their impact in aerospace propulsion. We systematically analyze implementations across flame dynamics and propagation (achieving computational speedups of 2.3-4.9 times), turbulent combustion modeling including thermoacoustic instabilities, emissions prediction for NOx, soot, and CO, stiff reaction systems (with speedups of 6.0-14.6 times for chemical source terms), and optimization and control strategies. The review provides detailed comparisons with traditional CFD methods, highlighting PINNs advantages in computational efficiency, mesh-free operation, and native inverse problem capability, while acknowledging challenges in training stability, uncertainty quantification, and industrial validation.
We present a research roadmap spanning short-term priorities (2025–2027) for algorithm development and uncertainty quantification, medium-term goals (2027–2030) for industrial deployment and multi-physics integration, and long-term vision (2030+) encompassing quantum-enhanced PINNs and self-learning systems. Cross-cutting themes include evolution toward physics-discovering frameworks, integrated experimental-computational workflows, and transferable knowledge across scales. Critical analysis reveals that while PINNs have progressed rapidly from fundamental demonstrations to industrial applications within four years, significant challenges remain in real-time control, safety certification, and industrial deployment.
Next-generation aerospace engines rely on PINNs to reduce computational costs while increasing predictive performance and enabling real-time control methods. This review demonstrates how PINNs can revolutionize sustainable and efficient combustion technologies in aerospace propulsion systems, contributing to climate change mitigation while maintaining performance requirements of modern propulsion systems.
实现清洁燃烧系统对于解决环境影响、脱碳需求和可持续性挑战至关重要。传统的基于精确化学动力学的计算流体动力学的燃烧建模技术在计算成本和湍流-化学相互作用的准确表示方面存在障碍。物理信息神经网络(pinn)作为一种将物理定律与数据驱动学习相结合的新框架,显示出作为一种替代方法的巨大潜力。通过将守恒方程直接集成到它们的训练过程中,尽管数据集有限,pinn仍然可以实现复杂燃烧现象的精确无网格建模。本文综述了最先进的pin - ns在清洁燃烧系统中的应用,重点介绍了它们在航空航天推进中的影响。我们系统地分析了火焰动力学和传播(实现2.3-4.9倍的计算加速)、湍流燃烧建模(包括热声不稳定性)、NOx、烟尘和CO的排放预测、刚性反应系统(化学源项的加速为6.0-14.6倍)以及优化和控制策略。该综述与传统CFD方法进行了详细的比较,强调了PINNs在计算效率、无网格操作和原生反问题能力方面的优势,同时承认了在训练稳定性、不确定性量化和工业验证方面的挑战。我们提出了一个研究路线图,涵盖了算法开发和不确定性量化的短期优先事项(2025-2027),工业部署和多物理场集成的中期目标(2027-2030),以及包括量子增强pin和自学习系统的长期愿景(2030+)。交叉主题包括向物理发现框架的进化,集成的实验计算工作流程,以及跨尺度的可转移知识。关键分析表明,尽管pin在四年内从基础演示快速发展到工业应用,但在实时控制、安全认证和工业部署方面仍存在重大挑战。下一代航空发动机依靠pinn来降低计算成本,同时提高预测性能并实现实时控制方法。这篇综述展示了pinn如何在航空航天推进系统中彻底改变可持续和高效的燃烧技术,为减缓气候变化做出贡献,同时保持现代推进系统的性能要求。
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引用次数: 0
Recent advances in bacterial cellulose: From sustainable production to environmental, biomedical, and 3D bioprinting applications 细菌纤维素的最新进展:从可持续生产到环境、生物医学和生物3D打印应用
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-06 DOI: 10.1016/j.cherd.2026.01.009
Metin Yildirim , Esra Ermis , Madina Amangeldinova , Erdal Yabalak
Bacterial cellulose has attracted considerable attention not only for its therapeutic potential in wound healing and cancer treatment but also for its environmental and sustainable applications. Its unique physicochemical properties, ease of production, and adaptability for use in advanced manufacturing technologies such as three-dimensional (3D) printing further expand its relevance across multiple fields. Beyond traditional biomedical uses, including wound dressings and drug delivery systems, bacterial cellulose is increasingly investigated for industrial-scale applications in combination with 3D bioprinting. This material is highly biocompatible, supports the proliferation of healthy cells, and can be functionalized with polymers, nanoparticles, and hybrid nanoplatforms to impart antibacterial, antifungal, and antioxidant properties. Moreover, it serves as an effective carrier for anticancer therapeutics, enabling controlled release, enhanced selectivity, and reduced systemic toxicity. From an environmental perspective, bacterial cellulose offers sustainable alternatives in packaging, water purification, and bioremediation. Taken together, these advances highlight bacterial cellulose as a versatile and renewable biomaterial, bridging nanotechnology, medicine, and industry. This review provides a comprehensive overview of recent progress in the sustainable production of bacterial cellulose, while discussing its broad spectrum of applications in environmental sciences, biomedical fields, therapeutic platforms, and emerging 3D bioprinting technologies.
细菌纤维素不仅因其在伤口愈合和癌症治疗方面的治疗潜力,而且因其在环境和可持续方面的应用而受到广泛关注。其独特的物理化学性质,易于生产,适用于三维(3D)打印等先进制造技术,进一步扩大了其在多个领域的相关性。除了传统的生物医学用途,包括伤口敷料和药物输送系统,细菌纤维素与生物3D打印相结合的工业规模应用也越来越受到研究。这种材料具有高度的生物相容性,支持健康细胞的增殖,并且可以用聚合物、纳米颗粒和混合纳米平台功能化,以赋予抗菌、抗真菌和抗氧化性能。此外,它作为抗癌药物的有效载体,能够控制释放,增强选择性,降低全身毒性。从环境的角度来看,细菌纤维素在包装、水净化和生物修复方面提供了可持续的替代品。综上所述,这些进展突出了细菌纤维素作为一种多用途和可再生的生物材料,在纳米技术、医学和工业之间架起了桥梁。这篇综述全面概述了细菌纤维素可持续生产的最新进展,同时讨论了其在环境科学、生物医学领域、治疗平台和新兴生物3D打印技术中的广泛应用。
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引用次数: 0
Fabricating nitrile and sulfonate functionalized nonwoven polyethylene (PE) adsorbent by using radiation-induced grafting for efficient capture of Cr (VI) and Co (II) 辐射接枝法制备硝基磺酸基功能化无纺布聚乙烯(PE)吸附剂,高效捕获Cr (VI)和Co (II)
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-06 DOI: 10.1016/j.cherd.2026.01.011
Shebly Akter , Nazia Rahman , Umme Salma , Md. Ferdous Alam , Md Minhajul Islam , Zeenath Fardous , M. Ahasanur Rabbi , Md. Nabul Sardar
Environmental pollution resulting from heavy metal effluents is a significant concern, and it becomes necessary to treat these effluents before they are released into the ecosystem. In this study, the adsorption of Cr (VI) and Co (II) ions was analyzed from aqueous solution by using grafted amidoximated grafted fabrics. The radiation-induced (γ-ray) grafting method (a 50 kGy radiation dose) was used to graft non-woven Polyethylene (PE) with Acrylonitrile (AN) and Sodium Styrene Sulfonate (SSS) co-monomers. The grafted fabrics were amidoximated. FTIR, SEM, TGA, and DMA were used to characterize the adsorbent. The maximum capacity of adsorption was obtained at a contact time of 24 h, an initial metal ion concentration of 600 ppm, pH 1.43, and temperature of 60 °C for Cr (VI), and a contact time of 6 h, an initial metal ion concentration of 400 ppm, pH 8.05 and temperature of 70 °C for Co (II) during the dynamic adsorption phenomena. The findings demonstrated how well the Langmuir isotherm model fit the data, with the highest adsorption capacity of 138.95 mg/g for Cr (VI) and 97.86 mg/g for Co (II). According to kinetic observations, the batch experimental results were found to be consistent with the pseudo-second-order model. The values of ΔH°, ΔS°, and ΔG° in the thermodynamic study suggest that the process of removal was endothermic, spontaneous, and favorable, as demonstrated in the thermodynamic observation. Furthermore, investigating the adsorbent's ability to desorb metal ions and its reusability indicates that it is a novel and efficient alternative material for removing Cr (VI) and Co (II) ions from the aqueous environment.
重金属废水造成的环境污染是一个重大问题,有必要在这些废水排放到生态系统之前对其进行处理。研究了偕胺肟化接枝织物对水溶液中Cr (VI)和Co (II)离子的吸附性能。采用辐射诱导(γ射线)接枝方法(辐射剂量为50 kGy)将无纺布聚乙烯(PE)与丙烯腈(AN)和苯乙烯磺酸钠(SSS)共单体接枝。接枝织物经氨基肟化处理。用FTIR、SEM、TGA和DMA对吸附剂进行了表征。在动态吸附过程中,接触时间为24 h,初始金属离子浓度为600 ppm, pH为1.43,温度为60℃时,Cr (VI)的吸附量最大;接触时间为6 h,初始金属离子浓度为400 ppm, pH为8.05,温度为70℃时,Co (II)的吸附量最大。Langmuir等温线模型对Cr (VI)和Co (II)的最高吸附量分别为138.95 mg/g和97.86 mg/g。根据动力学观察,批实验结果与伪二阶模型一致。热力学研究中ΔH°、ΔS°和ΔG°的值表明,热力学观察表明,脱除过程是吸热的、自发的、有利的。此外,对吸附剂解吸金属离子的能力及其可重复使用性的研究表明,它是一种从水环境中去除Cr (VI)和Co (II)离子的新型高效替代材料。
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引用次数: 0
Research on drag reduction and permeability enhancement of micro nano bubbles in gas displacement 气体驱替中微纳气泡减阻增渗研究
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-06 DOI: 10.1016/j.cherd.2026.01.007
Zhonghao Liu , Shilin Li , Pengfei Wang , Yong Chen , Yafei Luo , Fei Huang
To improve the problems of cost, environment and efficiency faced by traditional coal seam water injection technology, this paper proposes to use micro-nano bubble (MNB) water as a new water injection medium, and studies its performance through experimental systems such as wettability, drag reduction, microstructure and gas displacement. The results showed that MNB water significantly improved the wettability of coal, with the surface tension being instantaneously reduced by 12.6 mN/m and the contact angle decreasing by approximately 11.17°. A notable drag reduction effect was observed during the water injection process, where the maximum drag reduction rate reached 28.05 %. Microscopically, it promoted the secondary development of pores in coal, resulting in increases in porosity and permeability by 22.73 % and 27.61 %, respectively, compared to raw coal. In the gas displacement experiment, the instantaneous flow rate and gas permeability increased by up to 44.21 % and 42.81 %, respectively. This study confirms that MNB water has great potential in enhancing water injection effects, improving the wettability of coal bodies and strengthening gas displacement, providing an economical and environmentally friendly new approach for the prevention and control of coal mine disasters. However, its universality needs to be further verified through experiments on coal samples of different coal grades in the future.
为改善传统煤层注水技术面临的成本、环境和效率问题,本文提出采用微纳气泡(MNB)水作为新型注水介质,并通过润湿性、减阻性、微观结构和驱气性等实验体系研究其性能。结果表明,MNB水显著改善了煤的润湿性,表面张力瞬间降低12.6 mN/m,接触角瞬间降低约11.17°。注水过程中减阻效果显著,最大减阻率达到28.05 %。微观上促进了煤中孔隙的二次发育,孔隙度和渗透率较原煤分别提高22.73 %和27.61 %;在驱替实验中,瞬时流量和渗透率分别提高了44.21 %和42.81 %。本研究证实了MNB水在增强注水效果、改善煤体润湿性、加强瓦斯驱替等方面具有巨大潜力,为煤矿灾害防治提供了一条经济环保的新途径。但其普适性有待于今后在不同煤级煤样上的实验进一步验证。
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引用次数: 0
Sustainable process design approach of heat exchanger network engaging inherent safety and economics at preliminary design stage 考虑初始设计阶段固有安全性和经济性的换热网络可持续过程设计方法
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-06 DOI: 10.1016/j.cherd.2026.01.010
Muhammad Arslan Jameel Malik , Muhammad Athar , Muhammad Aashan Jabbar , Azmi Mohd Shariff , Asim Umer
The lifecycle process comprises various stages, with process design being a critical stage divided into multiple steps. Economic evaluation has a substantial role in shaping the final design. In addition to economic factors, the principle of inherent safety significantly influences the development of sustainable process designs. Traditionally, inherent safety considerations have been applied separately to the characteristics of individual equipment. However, a comprehensive approach that simultaneously addresses inherent safety, equipment-specific factors, and economic considerations has been lacking. To bridge this gap, a novel methodology named as inherently safer economical heat exchanger network (ISEHEN) has been introduced. This approach integrates inherent safety and economic aspects into a unified framework. ISEHEN employs an index, namely the inherent safety cost index for heat exchanger network (ISCIHEN), to pinpoint critical heat exchanger, which are then subjected to explosion risk assessments. If the risk level is deemed unacceptable, inherent safety guidewords are utilized to propose design modification, which are subsequently evaluated for economic feasibility. In this work, risk consequences are expressed in economic terms, and hence, the proposed method appears to be a valuable tool for process designers to make decisions regarding process designs at earlier stages, considering safety and economics simultaneously.
生命周期过程包括多个阶段,过程设计是一个关键阶段,分为多个步骤。经济评估在最终设计的形成中起着重要的作用。除经济因素外,固有安全原则对可持续工艺设计的发展也有重要影响。传统上,固有安全考虑已单独应用于单个设备的特性。然而,目前还缺乏一种同时解决固有安全性、设备特定因素和经济考虑的综合方法。为了弥补这一差距,引入了一种新的方法,称为本质上更安全的经济热交换器网络(ISEHEN)。这种方法将固有的安全和经济方面整合到一个统一的框架中。ISCIHEN采用了一个指数,即换热网络固有安全成本指数(ISCIHEN),以确定关键的换热设备,然后对其进行爆炸风险评估。如果风险水平被认为是不可接受的,则使用固有安全指南来提出设计修改,随后评估其经济可行性。在这项工作中,风险后果以经济术语表示,因此,所建议的方法似乎是过程设计者在早期阶段就过程设计做出决策的有价值的工具,同时考虑安全性和经济性。
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引用次数: 0
Exploring the application potential of membrane separation in the gas fractionation unit for propylene production by NSGA-III algorithm 利用NSGA-III算法探索膜分离在丙烯制气分馏装置中的应用潜力
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-05 DOI: 10.1016/j.cherd.2026.01.006
Ao Chen , Baozong Zhang , Hongkun Huo , Weiye Chen , Xuechao Gao
The multi-objective optimization of gas fractionation unit with other novel techniques is a critical and complex challenge in the propylene industry, where the significant application potential of new techniques could be concealed due to the presence of local minimum. To solve this issue, this work proposed a multi-objective optimization approach by integrating the NSGA-III algorithm to explore the application potential of membrane separation technology, where the gas fractionation unit was used as a representative case. Through the multi-objective algorithm optimization of NSGA-III, the total annual cost and CO2 emissions were reduced by 3.6 % and 1.6 %, respectively. To further optimize the total annual cost and CO₂ emissions, a membrane unit was deliberately employed to sequentially replace three distillation columns, respectively, where the membrane area and compressing power were balanced. The minimum total annual cost was achieved when the propylene distillation column was replaced by a membrane unit operated under a compression ratio of 8, resulting in a 52.4 % reduction in total annual cost and a 64.7 % decrease in CO₂ emissions. These discoveries could provide valuable references to the optimization and modification of chemical engineering processes with new techniques.
利用其他新技术对气体分馏装置进行多目标优化是丙烯工业中一个关键而复杂的挑战,新技术的重要应用潜力可能因局部最小值的存在而被掩盖。针对这一问题,本工作结合NSGA-III算法,提出了一种多目标优化方法,探索膜分离技术的应用潜力,并以气体分馏装置为代表案例。通过NSGA-III的多目标算法优化,年总成本和CO2排放量分别降低3.6 %和1.6 %。为了进一步优化年总成本和CO₂排放量,特意采用膜装置依次替换三个精馏塔,以平衡膜面积和压缩功率。当丙烯精馏塔被压缩比为8的膜装置取代时,实现了最低的年总成本,导致年总成本降低52.4 %,二氧化碳排放量减少64.7 %。这些发现可为新工艺对化工工艺的优化和改造提供有价值的参考。
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引用次数: 0
Optimization of a two-step biodiesel production from waste cooking oil: Comparative evaluation of n-hexane and CPME as transesterification cosolvents 废食用油两步法生产生物柴油的优化:正己烷和CPME作为酯交换共溶剂的比较评价
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-05 DOI: 10.1016/j.cherd.2026.01.005
Md. Rubel , Cheng Shuo , Sasipa Boonyubol , M.M. Harussani , Surendra Singh Kachhwaha , Jeffrey S. Cross
Biodiesel derived from waste cooking oil (WCO) represents a promising strategy for meeting energy demands, mitigating environmental impact, and supporting carbon neutrality goals in countries such as Japan and India. However, conventional alkaline transesterification faces challenges, including soap formation from free fatty acids (FFAs) in WCO and poor miscibility of oil and alcohol phases, both of which limit efficiency. Although one-step acidic esterification and traditional organic cosolvents have been explored to overcome these drawbacks, such approaches raise economic and environmental concerns. Thus, this study investigated a two-step acid-base catalysis process employing the low-toxicity cyclopentyl methyl ether (CPME) cosolvent for the production of biodiesel from WCO, which was collected from local restaurants in Tokyo, Japan. The process was carried out through initial acidic esterification to convert FFAs to esters, followed by alkaline transesterification optimized at a 1:6 oil-to-cosolvent molar ratio. CPME, characterized by its low toxicity, intermediate polarity and excellent miscibility, facilitated a high biodiesel yield of 97.5 %, outperforming n-hexane (96 %) and reactions conducted without a cosolvent (89 %). Gas chromatography-mass spectrometry (GC-MS) analysis confirmed that the synthesized biodiesel met the EN 14214 European quality standard (≥96.5 % FAME content). The process operated at a mild temperature of 40°C, enhancing yield with lower energy input. Overall, the CPME-assisted two-step process offers an efficient and viable route for biodiesel production from waste feedstocks.
从废食用油中提取生物柴油(WCO)是一种很有前景的战略,可以满足能源需求、减轻环境影响,并支持日本和印度等国实现碳中和目标。然而,传统的碱性酯交换技术面临着挑战,包括WCO中的游离脂肪酸(FFAs)形成肥皂以及油相和醇相的混相性差,这两者都限制了效率。虽然一步酸性酯化和传统的有机共溶剂已经被探索以克服这些缺点,但这些方法引起了经济和环境问题。因此,本研究采用低毒环戊基甲基醚(CPME)共溶剂对从日本东京当地餐馆收集的WCO生产生物柴油进行了两步酸碱催化工艺研究。该工艺首先进行酸性酯化反应,将游离脂肪酸转化为酯类,然后以1:6的油/助溶剂摩尔比进行碱性酯交换。CPME具有低毒、中极性和优异的混溶性,其生物柴油产率高达97.5 %,优于正己烷(96 %)和无助溶剂反应(89 %)。气相色谱-质谱(GC-MS)分析证实合成的生物柴油符合EN 14214欧洲质量标准(≥96.5 % FAME含量)。该工艺在40°C的温和温度下运行,以较低的能量输入提高了产量。总的来说,cpme辅助的两步法为从废原料生产生物柴油提供了一条高效可行的途径。
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引用次数: 0
Theoretical model of an energy-harvesting temperature sensor device using magnetic moment change 利用磁矩变化收集能量的温度传感器装置的理论模型
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-03 DOI: 10.1016/j.cherd.2026.01.003
Hikaru Kiyomoto, Yuka Sakai, Yasuki Kansha
Digitalisation and the incorporation of IT in industries have been gaining increasing interest. With Industry 4.0 and Cyber-Physical Systems on the rise, there is a growing focus on integrating digital twins—requiring an accurate and efficient physical sensor system. The authors propose a novel temperature sensor device that has the potential to solve several crucial concerns when considering digital twin applications with conventional temperature sensors. The proposed device utilises the magnetic moment change accompanying magnetic phase transitions and electromagnetic induction to measure the temperature of a magnetic material while generating electricity through energy harvesting. A mathematical model is formulated for the sensing scheme of the proposed device as a theoretical framework to quantitatively analyse the performance of the proposed device as a temperature sensor for digital twin applications. Furthermore, an experimental investigation of the relationship between the temperature of a magnetic material and the electromotive force induced in a solenoid was conducted to confirm the model’s validity. The results and model demonstrate a strong temperature dependency on the induced electromotive force, especially at temperature regions surrounding the phase transition temperature—revealing the importance of critical parameters to consider when designing devices.
数字化和信息技术在工业中的应用日益引起人们的兴趣。随着工业4.0和网络物理系统的兴起,人们越来越关注集成数字孪生,这需要一个精确和高效的物理传感器系统。作者提出了一种新的温度传感器设备,当考虑数字孪生与传统温度传感器的应用时,它有可能解决几个关键问题。该装置利用伴随磁相变和电磁感应的磁矩变化来测量磁性材料的温度,同时通过能量收集发电。为所提出器件的传感方案制定了数学模型,作为理论框架,定量分析所提出器件作为数字孪生应用的温度传感器的性能。此外,还对磁性材料的温度与电动势之间的关系进行了实验研究,以验证模型的有效性。结果和模型表明,感应电动势对温度有很强的依赖性,特别是在相变温度周围的温度区域,揭示了设计器件时要考虑的关键参数的重要性。
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引用次数: 0
Probability-encoded free-falling hollow droplets 概率编码的自由下落的空心液滴
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2026-01-03 DOI: 10.1016/j.cherd.2026.01.002
Xiang Liu, Yingchun Zhang, Xiao Xu
Hollow droplets, characterized by their large specific surface areas, thin liquid films, and interfacial oscillations, have attracted significant interest owing to their unique physicochemical properties and broad applicability in chemical engineering. This study investigates the controlled generation of free-falling hollow droplets in pure water using a coaxial nozzle system. The critical parameters for stable hollow droplet formation were determined by systematically varying the liquid and gas flow rates. The results indicate that within a specific range of liquid Reynolds number (34.69–260.19) and gas Reynolds number (0.38–372), hollow droplets can be consistently generated with a 100 % encapsulation probability. The formation mechanism is governed by the interplay between bubble buoyancy and liquid drag in the annular region, which stabilizes the liquid film and prevents the bubble from escaping. Theoretical models were developed to predict the critical gas Reynolds numbers and droplet generation probabilities, demonstrating strong agreement with experimental results. This study introduces a novel microfluidic strategy to suppress bubble coalescence in pure water, thereby facilitating scalable hollow droplet production for gas-liquid mass transfer applications.
空心液滴具有比表面积大、液膜薄、界面振荡等特点,由于其独特的物理化学性质和在化学工程中的广泛应用而引起了人们的极大兴趣。本文研究了利用同轴喷嘴系统在纯水中控制产生自由落体空心液滴。通过系统地改变液体和气体的流速,确定了稳定形成空心液滴的关键参数。结果表明:在液体雷诺数(34.69 ~ 260.19)和气体雷诺数(0.38 ~ 372)的特定范围内,可连续生成空心液滴,包封概率为100% %;气泡的形成机制是由气泡浮力和环空区液体阻力的相互作用决定的,这种相互作用稳定了液膜,阻止了气泡的逸出。建立了预测临界气体雷诺数和液滴生成概率的理论模型,与实验结果吻合较好。本研究引入了一种新的微流体策略来抑制纯水中的气泡聚结,从而促进了可扩展的中空液滴生产,用于气液传质应用。
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引用次数: 0
Performance simulation and optimization of a novel wing-type multi-stage hydrocyclone for efficient mineral particle separation 新型翼型多级旋流器高效分离矿物颗粒的性能模拟与优化
IF 3.9 3区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-12-31 DOI: 10.1016/j.cherd.2025.12.044
Xinfeng Wang , Xinle Yang , Ruichen Ren , Shengdong Lu , YuYing Tu
A novel Wing-Type Multi-stage Hydrocyclone (WMC) is proposed to address the common issue of underflow entrainment in conventional hydrocyclones used for mineral particle separation. By integrating secondary cyclones in parallel within the conical section, the design enhances classification accuracy, reduces the misplacement of fine particles into the underflow, and improves mineral product quality. A numerical investigation was conducted using Computational Fluid Dynamics (CFD) simulations, employing the Volume of Fluid (VOF) model and the Discrete Phase Model (DPM). For the classification of graphite ore in the 20–45 μm particle size range, the simulation results showed that the WMC reduced the underflow fine-particle entrainment rate from 17.3 % (conventional design) to 12.7 %, representing a net decrease of 4.6 %age points and a relative reduction of 26.6 %. Furthermore, the classification efficiency for the critical particle size range (20–45μm) improved by approximately 10 %. To further validate the numerical model and the effectiveness of the WMC structural design, an experimental system was established, and the results confirmed the accuracy of the simulation under actual operating conditions. Based on the validated model, a sensitivity analysis identified the secondary cyclone positions and the feed pressure as critical parameters. Subsequently, Response Surface Methodology (RSM) and a Genetic Algorithm (GA) were employed to optimize these parameters. The optimal parameter combination further reduced the underflow entrainment rate by 3.18 %, demonstrating a substantial improvement in the overall classification performance.
针对常规旋流器在矿物颗粒分离中存在的底流夹带问题,提出了一种新型翼型多级旋流器。该设计通过在锥形截面内平行集成二次旋风,提高了分类精度,减少了细颗粒在底流中的错位,提高了矿物产品质量。采用计算流体动力学(CFD)模拟,采用流体体积(VOF)模型和离散相模型(DPM)进行了数值研究。对于20 ~ 45 μm粒度范围内的石墨矿石分级,模拟结果表明,WMC将下流细粒夹带率从17.3 %(常规设计)降低到12.7 %,净降低4.6个年龄点,相对降低26.6 %。此外,在临界粒径范围(20 ~ 45μm)内,分级效率提高了约10 %。为了进一步验证数值模型和WMC结构设计的有效性,建立了实验系统,实验结果在实际工况下验证了仿真的准确性。在验证模型的基础上,进行了灵敏度分析,确定了二次旋流器位置和进料压力为关键参数。随后,采用响应面法(RSM)和遗传算法(GA)对参数进行优化。优化后的参数组合进一步降低了下流夹带率3.18 %,整体分类性能有了较大的提高。
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Chemical Engineering Research & Design
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