Sustainable energy transition, particularly via the use of electric vehicles (EVs), is a prominent solution to address the environmental challenges. A catalyst for this transformation is the ability to manufacture autonomous lithium-ion batteries (LIBs), a vital component for EVs. Leading countries are competing to ensure an independent and autonomous supply of raw materials necessary for this energy shift, especially for nickel manganese cobalt oxide (NMC) chemistry, a significant cathode for LIBs. Morocco, a North African country, has a large production capacity for NMC raw materials, including nickel, manganese, and cobalt, but these resources are mostly exported in their raw or intermediate forms without significant valorisation to meet the NMC cathode requirements. To mitigate this challenge, this article develops refining processes that valorise actual mineral resources to produce the battery-grade precursors necessary for NMC cathodes. A rigorous examination of earlier studies found that sulphate precursors are the main metal sources used to make NMC cathodes in both research and industry. Refining processes have been established to transform natural manganese ore into a high-purity manganese sulphate precursor. Regarding nickel and cobalt sulphate, transformational processes were developed by adapting existing facilities. These processes will enable Morocco to produce 600 metric tonnes of nickel sulphate, 9305 metric tonnes of cobalt sulphate, and 56,160 metric tonnes of manganese sulphate, which in turn allows the manufacture of almost 370,000 EVs. This work paves the way for Morocco to valorise its mineral resources and develop an integrated industrial ecosystem for the EVs supply chain.
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