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2014 IEEE 16th Electronics Packaging Technology Conference (EPTC)最新文献

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Tunable 3D TSV-based inductor for integrated sensors 用于集成传感器的可调谐3D tsv电感
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028419
Bruce C. Kim, Saikat Mondal, Seok-Ho Noh
This paper describes the design and analysis of 3D through-silicon-via (TSV) inductors for integrated sensor applications. On-chip inductors are an integral part of small foot-print RF and analog chips. In an effort to further reduce foot-print, there have been numerous proposals of 3D TSV inductors. However, these inductors do not maintain higher quality factors due to the lossy silicon substrates through which the TSV must pass. We have designed and simulated a new structure to reduce losses through silicon substrates. Our novel structure tunes the inductors using TSV arrays for low-noise amplifiers. Through our simulation results, we were able to maintain a Q factor of approximately 5 on TSV-based inductors with excellent inductor values.
本文介绍了用于集成传感器的三维通硅通孔(TSV)电感的设计和分析。片上电感器是小尺寸射频和模拟芯片的重要组成部分。为了进一步减少足迹,已经有许多关于3D TSV电感器的建议。然而,由于TSV必须通过损耗硅衬底,这些电感不能保持较高的质量因数。我们设计并模拟了一种新的结构,以减少通过硅衬底的损耗。我们的新结构利用TSV阵列对低噪声放大器的电感进行调谐。通过我们的仿真结果,我们能够在基于tsv的电感器上保持大约5的Q因子,并且电感值很好。
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引用次数: 3
Study of electromigration behavior of Cu pillar with micro bump on fine pitch chip-to-substrate interconnect 微细间距芯片-衬底互连中微凸点铜柱电迁移行为研究
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028278
Hsiao Hsiang Yao, A. Trigg, C. T. Chong
Current-induced failures in fine pitch Sn micro bump with Cu pillar have been investigated under a current density of 3.2×104 A/cm2 and temperature of 150°C. This process takes place in 2000 hours of electromigration test. Intermetallic compound formation, kirkendall effect, and crack contributed to this failure. There are two stages of failure mechanism for Cu pillar with micro-bump during current stressing. In first stage, the whole Sn solder was transformed into intermetallic compound and kirkendall voids were formed at the interface between the Cu pillar and Cu3Sn intermetallic compound. In second stage, the Kirkendall voids coalesced into larger porosities then formed continue crack by current stressing, led to leading bump resistance increased.
在电流密度为3.2×104 a /cm2、温度为150℃的条件下,研究了细间距锡微碰撞铜柱的电流致失效。这一过程发生在2000小时的电迁移试验中。金属间化合物的形成、kirkendall效应和裂纹是造成这种破坏的原因。铜柱在电流应力作用下的微冲击破坏机制分为两个阶段。在第一阶段,整个锡焊料转变为金属间化合物,在Cu柱与Cu3Sn金属间化合物的界面处形成kirkendall空洞。在第二阶段,Kirkendall孔洞在电流应力作用下合并成更大的孔洞,形成持续的裂纹,导致超前碰撞阻力增大。
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引用次数: 3
Bondability and challenges of Cu ultra-fine-wire bonding 铜超细丝键合性能及挑战
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028261
S. Sutiono, Zhang Xi, T. C. Wei, Don Syth An, M. Sarangapani, Louie Huang, Jason Hung, F. Lin
Cu wire bonding has matured much over the years with improvements made not only to the Cu bonding process and optimization methodologies from bonder manufacturers, but also on capillaries and Cu wire itself. It is also part of the roadmap of many assembly houses to include ultra-fine-pitch(UFP) Cu wire applications. In this paper, various Cu wire types including coated Cu going down to as fine as 0.5mil diameter size is evaluated and compared in terms of Free-Air-Ball(FAB), 2nd bond performance in a customized QFP leadframe, 1st bond performance in a customized BGA substrate and extreme looping conditions at high and ultra-low loop are studied too. Challenges faced in Cu ultra-fine-wire(UFW) application will also be discussed. Improvement process through wire bonding parameters and making use of wire characteristics will also be covered. As wire diameter gets smaller, energy that is required to melt wire to form FAB also gets lower. Range of energy input in term of EFO Current and Firing Time also get smaller, and might be more sensitive towards noises from surrounding. Shorter Firing Time might also means less time to form concentric sphere before freezing. EFO firing approach gets more critical in this sense. Unlike gold wire that is malleable, copper wire is harder and hence does not deformed as easily. Limited by smaller capillary tip in UFP, 2nd bond contact area at UFW bonding also gets smaller. 2nd bond approach with segmented bonding was used to enhance the 2nd bond contact in this evaluation. UFP application with bond pad pitch down to as small as 30um has been reported in gold wire, however due to Cu FAB's harder nature, presence of Al splash in 1st bond posed a greater challenge in achieving this pitch with similar wire size made with Cu. Ease of bondability of CuPd has created a tendency to run CuPd wire as plug and playable wire to existing bare Cu wires. However difference observed in bonding response of CuPd from bare Cu means that slight fine tuning in looping such as the kink location might still be required.
多年来,随着铜键合工艺和键合剂制造商的优化方法的改进,铜线键合技术已经成熟,而且毛细血管和铜线本身也得到了改进。它也是许多装配厂路线图的一部分,包括超细间距(UFP)铜线应用。本文从自由空气球(FAB)、定制QFP引线框架的二次键合性能、定制BGA衬底的一次键合性能以及高回路和超低回路的极端回路条件等方面对各种铜线类型进行了评估和比较,其中包括细至0.5mil直径的涂层铜线。此外,还将讨论铜超细丝(UFW)应用面临的挑战。通过线材粘合参数和线材特性的改进过程也将被介绍。线材直径越小,熔化线材形成FAB所需的能量也越低。EFO电流和发射时间的能量输入范围也变得更小,并且可能对周围的噪声更敏感。更短的燃烧时间也可能意味着更少的时间在冻结前形成同心圆。EFO发射方法在这个意义上更加关键。与具有延展性的金线不同,铜线较硬,因此不容易变形。由于UFP中毛细管尖端较小,UFW键合的第二键接触面积也变小。在本次评估中,采用了分段键的二键方法来增强二键的接触。据报道,在金线中,结合垫间距小至30um的UFP应用,但是由于铜FAB的硬度,在第一键中存在Al飞溅,这对用铜制成的类似尺寸的线实现这种间距提出了更大的挑战。cud的易粘合性创造了将cud线作为插入和可玩线运行到现有裸铜线的趋势。然而,在cud与裸Cu的键合响应中观察到的差异意味着可能仍然需要对环路进行轻微的微调,例如扭结位置。
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引用次数: 1
Thermo-compression bonding for 2.5D fine pitch copper pillar bump interconnections on TSV interposer TSV衬垫上2.5D细间距铜柱凸接的热压粘合
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028375
S. Lim, M. Ding, Dexter Velez Sorono, Daniel Ismael Cereno, Jong-Kai Lin, V. S. Rao
The use of portable electronic devices like smart phones and tablets results in high demand for more function, smaller dimensions and reduced power consumption requirements. To meet these challenges, electronic package design uses thinner chips with fine pitch bumping. There is active development in 2.5D and 3D IC packages with through silicon via (TSV). Tighter interconnection in addition to the increased density in the circuit in 2.5D and 3D IC systems provide higher performance with lower power consumption [1]. In addition, there is increased in the demand for fine pitch copper pillar bumping due to the lower silicon node, chip size reduction and TSV technology. Fine pitch interconnections are required in 2.5D and 3DIC integration for the demands of electrical continuity and high performance. In the existing interconnection methods, solder micro bumps have received a great deal of attentions because of its low material and process cost [2]. The major difference of copper pillar FC bonding process comparing to traditional FC bonding process is the reduction of the solder volume on each solder bump. As a result, there is no advantage of self-alignment of the solder during solder reflow process. Flip-chip bonder having accurate chip placement capability is needed to ensure good solder joint formation. Conventional reflow method is still applicable for sizable solder bump of diameter being greater than 100 μm and larger than 150μm pitch [3]. The post underfill processes such as capillary underfill (CUF) and molded underfill (MUF) can be followed after the solder joints are formed. On the other hand, when the pitch of bumps and/or the thickness of the FC go down further, FC with copper pillar bumps bonded by TC process would be one of the solutions for fine-pitch FC applications. It has been shown that the bump pitch can be reduced to as small as 50 μm (inline pitch). This process also allows for better control on the solder squeezed out effect. However this process requires tight control on (i) the planarization between the FC and the bonding substrate and (ii) the stand-off of each solder joint. Good process parameters have to be established to ensure no solder collapse or open joint.
智能手机和平板电脑等便携式电子设备的使用导致了对更多功能、更小尺寸和更低功耗要求的高需求。为了应对这些挑战,电子封装设计采用更薄的芯片和精细的间距碰撞。通过硅通孔(TSV)的2.5D和3D IC封装正在积极发展。在2.5D和3D IC系统中,更紧密的互连以及电路密度的增加提供了更高的性能和更低的功耗[1]。此外,由于硅节点较低、芯片尺寸减小和TSV技术,对细间距铜柱碰撞的需求也有所增加。在2.5D和3DIC集成中,为了满足电气连续性和高性能的要求,需要细间距互连。在现有的互连方法中,焊料微凸点因其材料成本和工艺成本低而备受关注[2]。铜柱FC键合工艺与传统FC键合工艺的主要区别在于减小了每个焊点上的焊料体积。因此,在焊料回流过程中,焊料没有自对准的优势。为保证良好的焊点形成,需要具有精确贴片能力的倒装片键合机。对于直径大于100 μm、间距大于150μm的较大凸点,仍然适用常规回流法[3]。焊点成型后可进行毛细填充(CUF)和模压填充(MUF)等后填充工艺。另一方面,当凸点的间距和/或FC的厚度进一步减小时,采用TC工艺结合铜柱凸点的FC将是小间距FC应用的解决方案之一。实验结果表明,凹凸间距可以减小到50 μm(直线间距)。这一过程也允许更好地控制焊料挤出的效果。然而,这个过程需要严格控制(i) FC和键合基板之间的平面化和(ii)每个焊点的隔离。必须建立良好的工艺参数,以确保没有焊料坍塌或打开接头。
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引用次数: 5
Highly efficient packaging processes by reactive multilayer materials for die-attach in power electronic applications 采用反应性多层材料的高效封装工艺,用于电力电子应用中的贴片
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028295
M. Mueller, J. Franke
In the field of power electronics, assembly and interconnection technologies play an important role for the design of modules and systems. The applied packaging technologies largely determine the electrical, thermal, and mechanical properties of the final module. In addition to conventional solder technology upcoming technologies like sintering, transient liquid phase soldering or adhesive bonding are interesting methods for the realization of the semiconductor die attach. However, all these technologies imply a costly and time-consuming process chain. An innovative alternative for die attach is represented by reactive multilayer foils, which are a class of nano-engineered materials, to realize the interconnection to the substrate. By applying reactive multilayers for interconnection of electronic components on circuit carriers there is an immense potential to shorten and simplify the process chain of assembly significantly. For example, solder paste printing processes and time-consuming reflow soldering or sintering processes can be completely eliminated. The aim is to realize the application process highly efficient with standard equipment. Therefore a completely integrated placement process is provided. However, an adequately qualification of the reactive multilayer foil as interconnection medium is necessary. From there the mechanical properties of the resulting joints are characterized in this paper.
在电力电子领域,装配和互连技术对模块和系统的设计起着重要的作用。应用的封装技术在很大程度上决定了最终模块的电学、热学和机械性能。除了传统的焊接技术外,诸如烧结、瞬态液相焊接或粘接等新兴技术是实现半导体芯片连接的有趣方法。然而,所有这些技术都意味着一个昂贵且耗时的流程链。反应性多层箔作为一种纳米工程材料,为实现与衬底的互连提供了一种新颖的替代方案。在电路载体上应用无功多层材料互连电子元件,在大大缩短和简化装配工艺链方面具有巨大的潜力。例如,锡膏印刷工艺和耗时的回流焊或烧结工艺可以完全消除。目的是在标准设备下实现高效的应用过程。因此,提供了一个完全集成的放置过程。然而,对反应性多层箔作为互连介质进行充分的鉴定是必要的。在此基础上对接头的力学性能进行了表征。
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引用次数: 7
Design and implementation of two different RF SiPs for micro base station 微型基站两种不同射频sip的设计与实现
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028293
Yi He, Fengman Liu, Peng Wu, Fengze Hou, Jun Li, Jie Pan, D. Shangguan, Liqiang Cao
Today a range of wireless communication products have the requirement of achieving a higher integration level. In this paper, we propose two RF SiPs based on a RF prototype board for micro base station. The two RF SiPs integrate a complete 700-2600MHz RF system that includes transmitter, receiver, and feedback module, ADC/DAC and clock module. RF SiP 1 consists of two multilayer organic substrates, which are vertically stacked by using Ball BGA interconnections. RF SiP 2 uses flexible substrate as the interconnections between the top and the bottom substrates. Compared with the original RF part on the prototype board (20cm×25cm), the size of the two RF SiPs is 5.25m×5.25cm, almost reducing system area 20 times. By comparison, the flexible substrate on RF SiP 2 provides better transmission quality of input RF signals and RF SiP 2 shares better thermal performance. Besides, the RF SiP 1 uses more conventional processes and has the potential to be fabricated with a lower cost.
目前,各种无线通信产品都对集成度提出了更高的要求。在本文中,我们提出了两个基于射频原型板的微型基站射频sip。这两个RF sip集成了一个完整的700-2600MHz RF系统,包括发射器,接收器和反馈模块,ADC/DAC和时钟模块。射频SiP 1由两个多层有机衬底组成,它们通过使用Ball BGA互连垂直堆叠。RF SiP 2使用柔性基板作为上下基板之间的互连。与原型板上的原始RF部分(20cm×25cm)相比,两个RF sip的尺寸为5.25m×5.25cm,几乎减少了20倍的系统面积。相比之下,射频SiP 2上的柔性衬底提供了更好的输入射频信号的传输质量,射频SiP 2具有更好的热性能。此外,RF SiP 1使用更传统的工艺,具有以更低成本制造的潜力。
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引用次数: 0
Effect of copper roughness on dielectric adhesion 铜粗糙度对介电附着力的影响
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028351
Serine Soh Siew Boon, S. Ho, Ding Liang, Sek Soon Ann
The effect of processing the photo-sensitive insulating material on different copper surface roughness could illustrate the effect on the adhesion of these materials with a variation in surface roughness. A correlation study was conducted with copper roughness with application of both high-temperature & low-temperature curing dielectric to gain a better understanding of the resultant adhesion strength to the change in surface roughness. The morphology of the copper surface and adhesion of the polymer demonstrated the effect of chemical bonding and mechanical interlocking.
光敏绝缘材料的加工对铜表面粗糙度的影响可以说明表面粗糙度的变化对材料附着力的影响。研究了高温和低温固化介质对铜表面粗糙度的影响,以更好地了解表面粗糙度变化所产生的粘附强度。铜表面的形貌和聚合物的附着力显示出化学键合和机械联锁的效果。
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引用次数: 0
Gold-germanium laser jetting for high temperature (300°C) flip chip application 用于高温(300°C)倒装芯片的金锗激光喷射
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028365
How Yuan Hwang, D. Zhi, Daniel Rhee Min Woo
For downhole drilling applications, packages will have to endure extremely harsh conditions, which can easily reach a temperature of 300°C. At such high temperatures, the commonly adopted solder materials are lead-based as they are more readily available in paste and solder ball forms. While multiple studies have been performed on eutectic gold-germanium solder and its reliability at high temperature, little work has been done on the processing and assembly of the material into a flip chip package. This paper aims to study the feasibility of gold-germanium solder assembly through laser jetting process optimization. It is observed that Ge phase coarsening does not occur with laser jetting, compare to reflow process.
对于井下钻井应用,封装必须承受极其恶劣的条件,可以很容易地达到300°C的温度。在这样的高温下,通常采用的焊料材料是铅基的,因为它们更容易以膏体和焊料球的形式获得。虽然对金锗共晶焊料及其高温可靠性进行了多项研究,但对该材料的加工和组装到倒装芯片封装中的工作却很少。本文旨在研究通过激光喷射工艺优化金锗焊料组装的可行性。与回流工艺相比,激光喷射不会产生Ge相粗化现象。
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引用次数: 2
Development of fluxless bonding using deposited Gold-indium multi-layer composite for heterogeneous silicon micro-cooler stacking 非均质硅微冷却器堆垛用沉积金-铟多层复合材料无熔合的研究进展
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028275
B. L. Lau, Yong Han, H. Zhang, L. Zhang, X. Zhang
In this paper, Gold-indium fluxless eutectic bonding at short process time has been successfully developed for stacking multi-layers and heterogeneous structure of silicon micro-cooler. This paper introduces gold-indium eutectic bonding process which uses deposited thin and multilayer composites directly onto the silicon surfaces which to be bonded. The parameters DOE (design of experiment) study was carried out to develop thermal compression bonding process conditions as tabulated in Table 1. These eutectic bonds are examined using shear test, Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDX). This shear test results is compared with eutectic AuSn which is best known as hard solders, good fatigue-resistance and mechanical properties. Nearly void-free bonds are achieved and confirmed by cross-sectional SEM and X-ray scanning. A pre-clean process steps is required to ensure sufficient wetting and good adhesion for this fluxless process. Furthermore, a thermal cycling test and Scanning Acoustic Microscope (SAM) analysis will be carried out to evaluate the failure mode, reliability of solder joint and the bonded structure.
本文成功地开发了一种短工艺时间的金-铟无熔剂共晶键合方法,用于硅微冷却器的多层和非均质结构的堆积。本文介绍了一种金-铟共晶键合工艺,即在待键合的硅表面直接沉积薄的多层复合材料。进行了参数DOE(实验设计)研究,以制定热压粘接工艺条件,如表1所示。这些共晶键是用剪切测试,扫描电子显微镜(SEM)和能量色散x射线光谱(EDX)来检查的。该剪切试验结果与共晶AuSn进行了比较,AuSn是最著名的硬质焊料,具有良好的抗疲劳性能和机械性能。通过横断面扫描电镜和x射线扫描证实了几乎无空洞的键合。为了确保这种无熔剂工艺的充分润湿和良好的附着力,需要预先清洁工艺步骤。此外,还将进行热循环试验和扫描声显微镜(SAM)分析,以评估焊点和粘结结构的失效模式、可靠性。
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引用次数: 4
Power noise isolation in a silicon interposer with through silicon vias 带硅通孔的硅中间层中的功率噪声隔离
Pub Date : 2014-12-01 DOI: 10.1109/EPTC.2014.7028315
Myunghoi Kim, Donghwnag Shin, Man-Seok Um, I. Yom
In this paper, we present a new structure of a power distribution network (PDN) in silicon interposers with through silicon vias (TSVs) to suppress the high-frequency power/ground noise including simultaneous switching noise. The proposed PDN structure employs the resonant structure consisting of metal patterns and TSVs. To examine the effect of design parameters of the resonant structure on noise suppression characteristics, we present Bloch analysis based on a phase of Bloch impedance and Floquet's theorem. Simulation results show a good correlation between Bloch analysis and a full-wave simulation. Power noise isolation of the proposed PDN structure is verified using full-wave simulations.
在本文中,我们提出了一种新的配电网络(PDN)结构,该结构采用硅通孔(tsv)硅中间层来抑制高频功率/地噪声,包括同步开关噪声。所提出的PDN结构采用由金属图案和tsv组成的谐振结构。为了研究谐振结构的设计参数对噪声抑制特性的影响,我们提出了基于Bloch阻抗相位和Floquet定理的Bloch分析。仿真结果表明,布洛赫分析与全波仿真具有良好的相关性。采用全波仿真验证了所提出的PDN结构的功率噪声隔离性。
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引用次数: 0
期刊
2014 IEEE 16th Electronics Packaging Technology Conference (EPTC)
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