Pub Date : 2026-01-14DOI: 10.1016/j.fbp.2026.01.009
Saeid Chobdar Rahim , Beyza Çay , Aydın Erge , Zehra Betül Ahi
In this study, the structural and functional properties of collagen hydrolysates were evaluated in a simulated gastrointestinal digestion model. Collagen peptides were produced by enzymatically hydrolyzing bovine gelatin in the presence of selected bioactive compounds, including a phenolic acid (gallic acid), a flavonoid (quercetin), and a non-phenolic antioxidant vitamin (ascorbic acid). The results demonstrated that collagen peptides obtained under these conditions exhibited enhanced antioxidant activity. However, during the gastric phase, phenolic-enriched samples partially inhibited pepsin activity, leading to limited proteolysis and reduced molecular weight decline. This indicates that phenolic compounds, when present during hydrolysis, can interact with digestive enzymes and modulate protein digestion. Such interactions may not always generate synergistic effects; instead, they may result in phase-dependent modulation, where early gastric digestion is hindered but intestinal hydrolysis is restored. These findings highlight the importance of evaluating the digestive behavior of phenolic–protein systems to better understand their nutritional and functional implications in the development of functional foods and nutraceuticals.
{"title":"Enzyme–phenolic and ascorbic acid interactions in collagen hydrolysates: A simulated gastrointestinal perspective","authors":"Saeid Chobdar Rahim , Beyza Çay , Aydın Erge , Zehra Betül Ahi","doi":"10.1016/j.fbp.2026.01.009","DOIUrl":"10.1016/j.fbp.2026.01.009","url":null,"abstract":"<div><div>In this study, the structural and functional properties of collagen hydrolysates were evaluated in a simulated gastrointestinal digestion model. Collagen peptides were produced by enzymatically hydrolyzing bovine gelatin in the presence of selected bioactive compounds, including a phenolic acid (gallic acid), a flavonoid (quercetin), and a non-phenolic antioxidant vitamin (ascorbic acid). The results demonstrated that collagen peptides obtained under these conditions exhibited enhanced antioxidant activity. However, during the gastric phase, phenolic-enriched samples partially inhibited pepsin activity, leading to limited proteolysis and reduced molecular weight decline. This indicates that phenolic compounds, when present during hydrolysis, can interact with digestive enzymes and modulate protein digestion. Such interactions may not always generate synergistic effects; instead, they may result in phase-dependent modulation, where early gastric digestion is hindered but intestinal hydrolysis is restored. These findings highlight the importance of evaluating the digestive behavior of phenolic–protein systems to better understand their nutritional and functional implications in the development of functional foods and nutraceuticals.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 242-253"},"PeriodicalIF":3.4,"publicationDate":"2026-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146034517","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-13DOI: 10.1016/j.fbp.2026.01.008
Maria Rita Meyer Ferraz da Costa , Enio Nazaré de Oliveira Junior , Marali Vilela Dias , Lisbeth Garbrecht Thygesen , Gustavo Henrique Denzin Tonoli , Anand Ramesh Sanadi , Mario Guimarães Junior
Growing environmental concerns over plastic pollution have intensified the search for sustainable alternatives in food packaging. However, the high cost of biopolymers remains a barrier to large-scale adoption. This study addresses this gap by investigating the use of sugarcane bagasse, an abundant agro-industrial residue in Minas Gerais (Brazil), as a low-cost substrate for xanthan gum (XG) production. The objective was to evaluate the physicochemical properties of lab-produced XG and compare them to commercial XG, assessing their suitability for incorporation into biodegradable packaging films. In this sense, the developed gum was characterized for apparent and intrinsic viscosities, molecular weight, chemical/functional groups (FTIR), thermal properties (TGA and DSC), and elemental analysis (C, H, O, N and S). Fermentation of sugarcane bagasse extract (6 % w/v) with Xanthomonas campestris CCT 5268 at 28 °C for 120 h yielded 2.07 g/L of gum. The biopolymer exhibited pseudoplastic behavior, with an apparent viscosity of 135 mPa·s at 25° C and 25 s⁻¹ . Thermal analysis revealed degradation temperatures of 290º C (lab-produced) and 300º C (commercial), indicating comparable stability. The molecular weight of the lab-produced gum was 1238 kDa, surpassing the commercial sample (1018 kDa). FTIR and elemental analyses confirmed structural similarity between both samples, with minor differences attributed to the fermentation substrate. These findings demonstrate the feasibility of valorizing agro-industrial waste for the production of functional biopolymers, supporting the development of cost-effective and sustainable packaging materials.
{"title":"Xanthan gum production from sugarcane bagasse and its potential for biodegradable food packaging films","authors":"Maria Rita Meyer Ferraz da Costa , Enio Nazaré de Oliveira Junior , Marali Vilela Dias , Lisbeth Garbrecht Thygesen , Gustavo Henrique Denzin Tonoli , Anand Ramesh Sanadi , Mario Guimarães Junior","doi":"10.1016/j.fbp.2026.01.008","DOIUrl":"10.1016/j.fbp.2026.01.008","url":null,"abstract":"<div><div>Growing environmental concerns over plastic pollution have intensified the search for sustainable alternatives in food packaging. However, the high cost of biopolymers remains a barrier to large-scale adoption. This study addresses this gap by investigating the use of sugarcane bagasse, an abundant agro-industrial residue in Minas Gerais (Brazil), as a low-cost substrate for xanthan gum (XG) production. The objective was to evaluate the physicochemical properties of lab-produced XG and compare them to commercial XG, assessing their suitability for incorporation into biodegradable packaging films. In this sense, the developed gum was characterized for apparent and intrinsic viscosities, molecular weight, chemical/functional groups (FTIR), thermal properties (TGA and DSC), and elemental analysis (C, H, O, N and S). Fermentation of sugarcane bagasse extract (6 % w/v) with <em>Xanthomonas campestris</em> CCT 5268 at 28 °C for 120 h yielded 2.07 g/L of gum. The biopolymer exhibited pseudoplastic behavior, with an apparent viscosity of 135 mPa·s at 25° C and 25 s⁻¹ . Thermal analysis revealed degradation temperatures of 290º C (lab-produced) and 300º C (commercial), indicating comparable stability. The molecular weight of the lab-produced gum was 1238 kDa, surpassing the commercial sample (1018 kDa). FTIR and elemental analyses confirmed structural similarity between both samples, with minor differences attributed to the fermentation substrate. These findings demonstrate the feasibility of valorizing agro-industrial waste for the production of functional biopolymers, supporting the development of cost-effective and sustainable packaging materials.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 191-199"},"PeriodicalIF":3.4,"publicationDate":"2026-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973489","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.fbp.2026.01.005
Badal Dewangan, Manjunath P. Eelager
Herein, the various sustainable consumer packaging for turmeric and nutmeg powder were examined to extend shelf life. The combination of paper and plastic packaging reduces plastic dependency and serves the sustainable goal. The absence of heavy metals and phthalates, as confirmed by ICP and GC-MS analysis, demonstrates that the P1 to P4 packaging options are safe for food contact. These packaging materials exhibit tensile strength ranging from 15.77 to 25.68 MPa. Due to the presence of Aluminum foil and MET PET as a barrier layer, the P3 and P4 packaging option exhibits superior barrier properties compared to P1 and P2. Fresh turmeric and nutmeg powder having nominal moisture content and water activity were studied for extension in their shelf life under accelerated conditions of 38 ± 1˚C and RH 90 ± 2 % with optimized sustainable consumer packaging option, achieved the maximum shelf life extension of 480 d (turmeric) and 390 d (nutmeg) in P4 packaging material with MET PET as the barrier layer.
{"title":"Evaluation of sustainable paper-based consumer packaging materials for shelf life extension of turmeric and nutmeg powder","authors":"Badal Dewangan, Manjunath P. Eelager","doi":"10.1016/j.fbp.2026.01.005","DOIUrl":"10.1016/j.fbp.2026.01.005","url":null,"abstract":"<div><div>Herein, the various sustainable consumer packaging for turmeric and nutmeg powder were examined to extend shelf life. The combination of paper and plastic packaging reduces plastic dependency and serves the sustainable goal. The absence of heavy metals and phthalates, as confirmed by ICP and GC-MS analysis, demonstrates that the P1 to P4 packaging options are safe for food contact. These packaging materials exhibit tensile strength ranging from 15.77 to 25.68 MPa. Due to the presence of Aluminum foil and MET PET as a barrier layer, the P3 and P4 packaging option exhibits superior barrier properties compared to P1 and P2. Fresh turmeric and nutmeg powder having nominal moisture content and water activity were studied for extension in their shelf life under accelerated conditions of 38 ± 1˚C and RH 90 ± 2 % with optimized sustainable consumer packaging option, achieved the maximum shelf life extension of 480 d (turmeric) and 390 d (nutmeg) in P4 packaging material with MET PET as the barrier layer.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 141-151"},"PeriodicalIF":3.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145939730","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.fbp.2025.12.020
M. Joppa, R. Schade, T. Hanisch, C. Golla, E. Fuchs, M. Mauermann
In hygiene-critical industries such as the food industry, there is great interest in designing needs-based cleaning processes with optimized parameters. Simulations of the cleaning processes can support optimization, but often take too long, especially regarding the spray cleaning of large containers. Simplified and semi-empirical prediction models can improve the situation but require a solid experimental basis. The present study addresses an important knowledge gap by investigating the cleaning of a swellable, food-related model soil with water by a spray that is superimposed with a falling film. The variation of the impact angle of the spray (30° … 90°), the pre-wetting time (0 s … 120 s) and the nozzle pressure (1 barg … 5 barg) reveals a wide range of possible effects. Compared to spray cleaning only, both an increase in the cleaning rate of almost 50 % as well as a decrease in the cleaned area of about 80 % were observed, depending on the parameter selection and focus of the analysis.
{"title":"Experimental study on the interaction of falling films and sprays during cleaning","authors":"M. Joppa, R. Schade, T. Hanisch, C. Golla, E. Fuchs, M. Mauermann","doi":"10.1016/j.fbp.2025.12.020","DOIUrl":"10.1016/j.fbp.2025.12.020","url":null,"abstract":"<div><div>In hygiene-critical industries such as the food industry, there is great interest in designing needs-based cleaning processes with optimized parameters. Simulations of the cleaning processes can support optimization, but often take too long, especially regarding the spray cleaning of large containers. Simplified and semi-empirical prediction models can improve the situation but require a solid experimental basis. The present study addresses an important knowledge gap by investigating the cleaning of a swellable, food-related model soil with water by a spray that is superimposed with a falling film. The variation of the impact angle of the spray (30° … 90°), the pre-wetting time (0 s … 120 s) and the nozzle pressure (1 barg … 5 barg) reveals a wide range of possible effects. Compared to spray cleaning only, both an increase in the cleaning rate of almost 50 % as well as a decrease in the cleaned area of about 80 % were observed, depending on the parameter selection and focus of the analysis.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 126-132"},"PeriodicalIF":3.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145939729","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.fbp.2026.01.002
Deyin Gu, Tao Peng, Changshu Li, Li Wen, Yinghua Song, Haifeng Gong
This work applied fractal theory to the structure design of the impeller and baffle in the solid-liquid stirred reactors, proposing the coupled use of the fractal-structure impeller and fractal-structure baffle to improve the suspension quality of solid particles. Meanwhile, an optimization framework consisting of one-hot encoding, BP neural network, NSGA-II, and TOPSIS decision making was constructed to achieve an optimal balance among the solid suspension degree, local solid holdup distribution, and power consumption. The findings showed that the optimal case increased the solid suspension degree by 1.41 %, decreased the power consumption by 10.37 %, increased local solid holdup Ch1 (r/R = 0.8, z/H = 0.9) by 19.50 %, and decreased local solid holdup Ch5 (r/R = 0.8, z/H = 0.1) by 2.32 % compared to the base case. This indicated that the optimal case could effectively reduce the stirring power consumption, decrease the axial concentration gradient of solid particles, and enhance the solid suspension degree. In addition, the numerical simulation results further confirmed that the optimal case could increase the fluid circulation velocity, reduce the low-velocity stagnant zone, enhance the turbulent kinetic energy, mitigate the deposition of solid particles, and improve the mixing quality of solid-liquid two-phase compared with the base case. This study provides a valuable structural optimization approach for enhancing the performance of solid-liquid stirred reactors.
本文将分形理论应用于固液搅拌反应器中叶轮和挡板的结构设计,提出了分形结构叶轮和分形结构挡板的耦合使用,以提高固体颗粒的悬浮质量。同时,构建了由单热编码、BP神经网络、NSGA-II和TOPSIS决策组成的优化框架,以实现固体悬浮度、局部固体含率分布和功耗之间的最优平衡。结果表明:与基本情况相比,优化后的悬浮度提高了1.41 %,能耗降低了10.37 %,局部固含率Ch1 (r/ r = 0.8, z/H = 0.9)提高了19.50 %,局部固含率Ch5 (r/ r = 0.8, z/H = 0.1)降低了2.32 %。结果表明,该优化方案能够有效降低搅拌功率消耗,减小固体颗粒轴向浓度梯度,提高固体悬浮度。此外,数值模拟结果进一步证实,与基本情况相比,最优情况可以增加流体循环速度,减少低速停滞区,增强湍流动能,减轻固体颗粒沉积,改善固液两相混合质量。该研究为提高固液搅拌反应器的性能提供了一种有价值的结构优化方法。
{"title":"Multi-objective optimization of solid-liquid stirred tank with fractal impeller and baffle for food processing","authors":"Deyin Gu, Tao Peng, Changshu Li, Li Wen, Yinghua Song, Haifeng Gong","doi":"10.1016/j.fbp.2026.01.002","DOIUrl":"10.1016/j.fbp.2026.01.002","url":null,"abstract":"<div><div>This work applied fractal theory to the structure design of the impeller and baffle in the solid-liquid stirred reactors, proposing the coupled use of the fractal-structure impeller and fractal-structure baffle to improve the suspension quality of solid particles. Meanwhile, an optimization framework consisting of one-hot encoding, BP neural network, NSGA-II, and TOPSIS decision making was constructed to achieve an optimal balance among the solid suspension degree, local solid holdup distribution, and power consumption. The findings showed that the optimal case increased the solid suspension degree by 1.41 %, decreased the power consumption by 10.37 %, increased local solid holdup <em>C</em><sub>h1</sub> (<em>r</em>/<em>R</em> = 0.8, <em>z</em>/<em>H</em> = 0.9) by 19.50 %, and decreased local solid holdup <em>C</em><sub>h5</sub> (<em>r</em>/<em>R</em> = 0.8, <em>z</em>/<em>H</em> = 0.1) by 2.32 % compared to the base case. This indicated that the optimal case could effectively reduce the stirring power consumption, decrease the axial concentration gradient of solid particles, and enhance the solid suspension degree. In addition, the numerical simulation results further confirmed that the optimal case could increase the fluid circulation velocity, reduce the low-velocity stagnant zone, enhance the turbulent kinetic energy, mitigate the deposition of solid particles, and improve the mixing quality of solid-liquid two-phase compared with the base case. This study provides a valuable structural optimization approach for enhancing the performance of solid-liquid stirred reactors.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 170-190"},"PeriodicalIF":3.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973487","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.fbp.2026.01.004
Nikoletta Solomakou, Anastasia Kyriakoudi, Ioannis Mourtzinos, Athanasia M. Goula
Olive oil processing generates substantial quantities of olive mill wastewater (OMW). While numerous strategies have been applied for treating OMW, achieving efficient phenol removal remains a challenge. Coffee production also yields large volumes of residues; therefore, this study investigates the prospective application of spent coffee grounds (SCG) as an economical and sustainable biosorbent for OMW treatment. Building on earlier work using untreated SCG, the current study evaluates how physical and chemical (methanol, sodium hydroxide) activation affects its adsorption performance. In addition, a new activation method based on coating with a natural agent, milk proteins, was studied. Findings indicate that SCG activation notably enhances its adsorption capacity. The most pronounced increase in adsorption efficiency was observed following thermal activation of SCG at 250 °C. All chemical activation methods led to improved adsorption performance, achieving adsorption efficiencies of up to 60 %. Adsorption enhancement was linked to modifications in the SCG surface structure and functional groups. The research contributes novel insight into eco-friendly biosorbent development, highlighting milk protein-coated SCG as a “green” alternative to conventional activation techniques. The above findings support the design of sustainable and cost-efficient approaches for the treatment of phenol-rich effluents such as OMW.
{"title":"Activation of spent coffee grounds for the recovery of phenolic compounds from olive mill wastewater","authors":"Nikoletta Solomakou, Anastasia Kyriakoudi, Ioannis Mourtzinos, Athanasia M. Goula","doi":"10.1016/j.fbp.2026.01.004","DOIUrl":"10.1016/j.fbp.2026.01.004","url":null,"abstract":"<div><div>Olive oil processing generates substantial quantities of olive mill wastewater (OMW). While numerous strategies have been applied for treating OMW, achieving efficient phenol removal remains a challenge. Coffee production also yields large volumes of residues; therefore, this study investigates the prospective application of spent coffee grounds (SCG) as an economical and sustainable biosorbent for OMW treatment. Building on earlier work using untreated SCG, the current study evaluates how physical and chemical (methanol, sodium hydroxide) activation affects its adsorption performance. In addition, a new activation method based on coating with a natural agent, milk proteins, was studied. Findings indicate that SCG activation notably enhances its adsorption capacity. The most pronounced increase in adsorption efficiency was observed following thermal activation of SCG at 250 °C. All chemical activation methods led to improved adsorption performance, achieving adsorption efficiencies of up to 60 %. Adsorption enhancement was linked to modifications in the SCG surface structure and functional groups. The research contributes novel insight into eco-friendly biosorbent development, highlighting milk protein-coated SCG as a “green” alternative to conventional activation techniques. The above findings support the design of sustainable and cost-efficient approaches for the treatment of phenol-rich effluents such as OMW.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 220-232"},"PeriodicalIF":3.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973488","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.fbp.2026.01.003
M. Heide , V. Liebmann , C. Drechsel , F. Rüdiger , J.-P. Majschak , H. Köhler
In the chocolate industry, product changes are performed as flushing processes, in which one product is displaced by a subsequent product. The end of the process is detected by visual assessment based on the color change of the discharged product. Due to limited process knowledge and a lack of suitable measuring systems, these processes have so far been designed with rigid process parameters and large safety factors.
First, the authors experimentally evaluated three measurement methods – surface acoustic wave-based (SAW), capacitance-based (CMS) and camera-based (CAM) – on a horizontal DN 25 test rig and compared them to a reference cross-section measurement. SAW demonstrated the highest potential, as it can distinguish between the two fluids most effectively. CMS is suitable for draining or pigging processes with air phases in the system and CAM for end-point measurements, since it permits the analysis of the residual layers close to the wall.
The authors also investigated two alternative strategies for product changeover – simple flushing after a draining process (partially filled pipe) and flushing sequences – using experiments and numerical models. All strategies were compared to a conventional industrial product changeover with identical process times of 40 s. Flushing sequences showed the greatest benefit, reducing flushing mass by up to 32 %, while the other strategy mainly enabled direct product recovery. These findings demonstrate that targeted measurement methods and new flushing strategies can substantially reduce product loss in product changes in industrial chocolate processing.
{"title":"New strategies for monitoring and improving flushing processes used in chocolate manufacturing","authors":"M. Heide , V. Liebmann , C. Drechsel , F. Rüdiger , J.-P. Majschak , H. Köhler","doi":"10.1016/j.fbp.2026.01.003","DOIUrl":"10.1016/j.fbp.2026.01.003","url":null,"abstract":"<div><div>In the chocolate industry, product changes are performed as flushing processes, in which one product is displaced by a subsequent product. The end of the process is detected by visual assessment based on the color change of the discharged product. Due to limited process knowledge and a lack of suitable measuring systems, these processes have so far been designed with rigid process parameters and large safety factors.</div><div>First, the authors experimentally evaluated three measurement methods – surface acoustic wave-based (SAW), capacitance-based (CMS) and camera-based (CAM) – on a horizontal DN 25 test rig and compared them to a reference cross-section measurement. SAW demonstrated the highest potential, as it can distinguish between the two fluids most effectively. CMS is suitable for draining or pigging processes with air phases in the system and CAM for end-point measurements, since it permits the analysis of the residual layers close to the wall.</div><div>The authors also investigated two alternative strategies for product changeover – simple flushing after a draining process (partially filled pipe) and flushing sequences – using experiments and numerical models. All strategies were compared to a conventional industrial product changeover with identical process times of 40 s. Flushing sequences showed the greatest benefit, reducing flushing mass by up to 32 %, while the other strategy mainly enabled direct product recovery. These findings demonstrate that targeted measurement methods and new flushing strategies can substantially reduce product loss in product changes in industrial chocolate processing.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 133-140"},"PeriodicalIF":3.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145939767","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-06DOI: 10.1016/j.fbp.2025.12.014
Linda Steinhäußer, Gaby Gotzmann
Plasma-treated liquids (PTL) are produced using atmospheric pressure plasma and therefore contain reactive nitrogen species and reactive oxygen species. Due to these reactive species, the liquids exhibit an antimicrobial effect. Therefore, their use as disinfectants is being widely investigated, especially for the food industry. However, there are only a few studies on the efficacy of freshly prepared or stored PTLs on their use as surface disinfectants.
In our studies, we produced PTLs from two different base liquids, saline and deionized water, by treatment with an arc discharge plasma jet. The liquids were characterized after production using sum parameters of the reactive species (pH, oxidation-reduction-potential (ORP) and electrical conductivity). Both PTLs were additionally characterized during storage. In microbiological studies, the antibacterial efficacy of fresh PTLs was tested on different surfaces (acrylonitrile butadiene styrene (ABS), polyvinyl chloride (PVC) and stainless steel). Our studies revealed that all PTL types achieve a reduction over 4 log, even though the characteristics differ. The antibacterial efficacy of PTL from saline was additionally evaluated during storage and decreased slightly, which is accompanied by a change in pH, ORP and electrical conductivity during the first days of storage. However, this PTL though showed good antibacterial efficacy after 8 days of storage, by inactivating up to 4.9 log of E. coli. This illustrates the potential of PTL to be used as disinfectant in food processing and production.
{"title":"Plasma-treated liquids as an environmentally friendly alternative to conventional disinfectants for the hygienization of food processing facilities – first insights in shelf life characteristics and antibacterial efficacy","authors":"Linda Steinhäußer, Gaby Gotzmann","doi":"10.1016/j.fbp.2025.12.014","DOIUrl":"10.1016/j.fbp.2025.12.014","url":null,"abstract":"<div><div>Plasma-treated liquids (PTL) are produced using atmospheric pressure plasma and therefore contain reactive nitrogen species and reactive oxygen species. Due to these reactive species, the liquids exhibit an antimicrobial effect. Therefore, their use as disinfectants is being widely investigated, especially for the food industry. However, there are only a few studies on the efficacy of freshly prepared or stored PTLs on their use as surface disinfectants.</div><div>In our studies, we produced PTLs from two different base liquids, saline and deionized water, by treatment with an arc discharge plasma jet. The liquids were characterized after production using sum parameters of the reactive species (pH, oxidation-reduction-potential (ORP) and electrical conductivity). Both PTLs were additionally characterized during storage. In microbiological studies, the antibacterial efficacy of fresh PTLs was tested on different surfaces (acrylonitrile butadiene styrene (ABS), polyvinyl chloride (PVC) and stainless steel). Our studies revealed that all PTL types achieve a reduction over 4 log, even though the characteristics differ. The antibacterial efficacy of PTL from saline was additionally evaluated during storage and decreased slightly, which is accompanied by a change in pH, ORP and electrical conductivity during the first days of storage. However, this PTL though showed good antibacterial efficacy after 8 days of storage, by inactivating up to 4.9 log of <em>E. coli</em>. This illustrates the potential of PTL to be used as disinfectant in food processing and production.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 152-160"},"PeriodicalIF":3.4,"publicationDate":"2026-01-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145939718","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-02DOI: 10.1016/j.fbp.2025.12.026
Xiaohua Sun , Dan Chen , Ziyi Zhan , Ya Wang , Liangru Wu , Jinlai Yang , Jiong Zheng , Li Dong , Xiaosong Hu , Fusheng Zhang
This study investigated the effects of ultra-high pressure (UHP) processing on the textural, microstructural and molecular properties (cell wall integrity and pectin structure) of bamboo shoots, using thermal processing as the control. Results indicated that compared to that of fresh bamboo shoots, UHP treatments at 500 MPa/20 min, 600 MPa/20 min, and 600 MPa/5 min reduced the hardness of canned bamboo shoots by 6.59 %, 9.92 %, and 12.26 %, respectively. The hardness of UHP-treated bamboo shoots was 1.35–1.44 times greater than that of the thermally processed samples. UHP significantly improved hardness retention and cellular integrity while reducing electrolyte leakage. Compared to fresh samples, relative conductivity increased by 14.15–26.87 % in UHP-treated samples and 47.83 % in thermally processed samples. Structural analysis revealed that UHP preserved RG-I pectin backbone integrity (Rha/GalA < 0.05) and limited rhamnose (Rha) degradation, with controlled demethylation in chelate-soluble pectin (DE reduction: 32.57–48.85 %), enhancing calcium crosslinking. Spectroscopic characterization confirmed enhanced calcium-mediated crosslinking and cellulose-pectin matrix stabilization. These findings demonstrate the efficacy of UHP in preserving the textural and structural integrity of canned bamboo shoots, providing a viable strategy for canned bamboo shoot processing.
{"title":"Research on the texture of canned bamboo shoots preserved under ultra-high pressure: Based on the molecular structure of pectin and cell wall integrity","authors":"Xiaohua Sun , Dan Chen , Ziyi Zhan , Ya Wang , Liangru Wu , Jinlai Yang , Jiong Zheng , Li Dong , Xiaosong Hu , Fusheng Zhang","doi":"10.1016/j.fbp.2025.12.026","DOIUrl":"10.1016/j.fbp.2025.12.026","url":null,"abstract":"<div><div>This study investigated the effects of ultra-high pressure (UHP) processing on the textural, microstructural and molecular properties (cell wall integrity and pectin structure) of bamboo shoots, using thermal processing as the control. Results indicated that compared to that of fresh bamboo shoots, UHP treatments at 500 MPa/20 min, 600 MPa/20 min, and 600 MPa/5 min reduced the hardness of canned bamboo shoots by 6.59 %, 9.92 %, and 12.26 %, respectively. The hardness of UHP-treated bamboo shoots was 1.35–1.44 times greater than that of the thermally processed samples. UHP significantly improved hardness retention and cellular integrity while reducing electrolyte leakage. Compared to fresh samples, relative conductivity increased by 14.15–26.87 % in UHP-treated samples and 47.83 % in thermally processed samples. Structural analysis revealed that UHP preserved RG-I pectin backbone integrity (Rha/GalA < 0.05) and limited rhamnose (Rha) degradation, with controlled demethylation in chelate-soluble pectin (DE reduction: 32.57–48.85 %), enhancing calcium crosslinking. Spectroscopic characterization confirmed enhanced calcium-mediated crosslinking and cellulose-pectin matrix stabilization. These findings demonstrate the efficacy of UHP in preserving the textural and structural integrity of canned bamboo shoots, providing a viable strategy for canned bamboo shoot processing.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 71-81"},"PeriodicalIF":3.4,"publicationDate":"2026-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145939727","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-02DOI: 10.1016/j.fbp.2025.12.025
Hannah E. LeClair , Krishnabrunda Duggirala , Gopinath Mummaleti , Anuj S. Purohit , Anand Mohan
South Africans have traditionally been sun-curing wild game to preserve the meat, a product often called biltong. Biltong is a popular meat snack in the US, but microbiological safety standards have not been fully developed. Most ready-to-eat, shelf-stable products undergo a thermal kill step, whereas biltong is dried in ambient air after marination and salting to preserve the meat. This study was designed to test the effectiveness of lactic acid spray (2–3 %), marination (vinegar, spices, and celery juice powder), and air drying at different temperatures (25.5–32°C) with 60–80 % relative humidity (RH) to reduce the populations of Salmonella and E. coli O157:H7 on biltong. The biltong manufacturing process achieved a 5.0 log10 CFU/g reduction in both pathogens when treated with a marinade and dried at 25.5°C and 80 % relative humidity, thereby reducing water activity (aw) to below 0.85. The reduction in E. coli O157:H7 population was relatively lower than that of Salmonella, possibly indicating higher tolerance. Future research should focus on microbiological validation of different processing parameters relevant to biltong production, exploring various marinade ingredients and their effects on sensory properties, as well as the sustainability benefits of low-temperature drying, to support product development, wider manufacturing, and broader consumption.
{"title":"Optimization of process control criteria for reducing Salmonella and Escherichia coli O157:H7 population on biltong","authors":"Hannah E. LeClair , Krishnabrunda Duggirala , Gopinath Mummaleti , Anuj S. Purohit , Anand Mohan","doi":"10.1016/j.fbp.2025.12.025","DOIUrl":"10.1016/j.fbp.2025.12.025","url":null,"abstract":"<div><div>South Africans have traditionally been sun-curing wild game to preserve the meat, a product often called biltong. Biltong is a popular meat snack in the US, but microbiological safety standards have not been fully developed. Most ready-to-eat, shelf-stable products undergo a thermal kill step, whereas biltong is dried in ambient air after marination and salting to preserve the meat. This study was designed to test the effectiveness of lactic acid spray (2–3 %), marination (vinegar, spices, and celery juice powder), and air drying at different temperatures (25.5–32°C) with 60–80 % relative humidity (RH) to reduce the populations of <em>Salmonella</em> and <em>E. coli</em> O157:H7 on biltong. The biltong manufacturing process achieved a 5.0 log<sub>10</sub> CFU/g reduction in both pathogens when treated with a marinade and dried at 25.5°C and 80 % relative humidity, thereby reducing water activity (<em>a<sub>w</sub></em>) to below 0.85. The reduction in <em>E. coli</em> O157:H7 population was relatively lower than <em>that of Salmonella,</em> possibly indicating higher tolerance. Future research should focus on microbiological validation of different processing parameters relevant to biltong production, exploring various marinade ingredients and their effects on sensory properties, as well as the sustainability benefits of low-temperature drying, to support product development, wider manufacturing, and broader consumption.</div></div>","PeriodicalId":12134,"journal":{"name":"Food and Bioproducts Processing","volume":"156 ","pages":"Pages 161-169"},"PeriodicalIF":3.4,"publicationDate":"2026-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145973490","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}