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Quantitative Feedback Theory Velocity Control of a Single-rod Pump-controlled Actuator Using a Novel Flow Compensation Circuit 采用新型流量补偿电路的定量反馈理论单杆泵控执行器速度控制
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-12-02 DOI: 10.13052/IJFP1439-9776.2124
Guangan Ren, Gustavo Koury Costa, N. Sepehri
This paper employs the quantitative feedback theory (QFT) to design a robust fixed-gain linear velocity controller for a newly developed single-rod pump-controlled actuator. The actuator operates in four quadrants, with a load force becoming resistive or assistive alternatively. The controller also satisfies tracking, stability and sensitivity specifications in the presence of a wide range of system parametric uncertainties. Its performance is examined on an instrumented John Deere JD-48 backhoe. The experimental results show that the controller can maintain the actuator velocity within an acceptable response envelope, despite variation in load mass as high as 163 kg and the hydraulic circuit switching between operating quadrants.
本文采用定量反馈理论(QFT)为新开发的单杆泵控执行器设计了一种鲁棒的固定增益线性速度控制器。致动器在四个象限中运行,负载力变为阻力或辅助力。在存在广泛的系统参数不确定性的情况下,控制器还满足跟踪、稳定性和灵敏度规范。在装有仪器的约翰迪尔JD-48反铲上检查了其性能。实验结果表明,尽管负载质量变化高达163kg,并且液压回路在工作象限之间切换,控制器仍能将致动器速度保持在可接受的响应包络内。
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引用次数: 0
Modelling of the Micro Lubricating Gap Geometry Between Valve Plate and Cylinder Block in an Axial Piston Pump 轴向柱塞泵阀板和缸体微润滑间隙几何模型的建立
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-11-29 DOI: 10.13052/IJFP1439-9776.2123
Zhiqiang Zhang, Haitao Yuan, Jianli Song, Haibo Zhou
The paper focuses on the effect of force and torque balance (FTB) of cylinder block, coaxiality error (CE) between main shaft and cylinder block, and other factors, especially eccentric wear (OTEW) of valve plate on wedge angle of the micro lubricating gap between valve plate and cylinder block, and a novel trigonometric function model of the gap geometry and mechanical balance equations of cylinder block are proposed. The three eddy current displacement sensors are used to measure the gap thickness. The results show that, the theoretical wedge angle due to FTB is nearly 1.2E-4, the test wedge angle owing to CE 1.65E-4~4.3E-4, the wedge angle by OTEW about 1.35E-3, therefore, CE and OTEW have a larger impact on the wedge angle. The test results demonstrate the total wedge angle obviously increases with the enlargement of swash plate angle but slightly rises with the increasing working pressure.
重点研究了缸体的力力矩平衡(FTB)、主轴与缸体的同轴度误差(CE)等因素,特别是阀板的偏心磨损(OTEW)对阀板与缸体微润滑间隙楔角的影响,提出了一种新的间隙几何三角函数模型和气缸体的机械平衡方程。三个涡流位移传感器用于测量间隙厚度。结果表明,FTB引起的理论楔角接近1.2E-4,CE引起的试验楔角为1.65E-4~4.3E-4,OTEW引起的楔角约为1.35E-3,因此,CE和OTEW对楔角的影响较大。试验结果表明,总楔角随斜盘角度的增大而明显增大,但随工作压力的增大而略有增大。
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引用次数: 1
Fast Modelling and Identification of Hydraulic Brake Plants for Automotive Applications 汽车液压制动装置的快速建模与识别
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-11-29 DOI: 10.13052/IJFP1439-9776.2122
L. Pugi, F. Alfatti, L. Berzi, T. Favilli, M. Pierini, Bart Forrier, Thomas Dhondt, M. Sarrazin
Diffusion of electric and hybrid vehicles is accelerating the development of innovative braking technologies. Calibration of accurate models of a hydraulic brake plant involves availability of large amount of data whose acquisition is expensive and time consuming. Also, for some applications, such as vehicle simulators and hardware in the loop test rig, a real-time implementation is required. To avoid excessive computational loads, usage of simplified parametric models is almost mandatory. In this work, authors propose a simplified functional approach to identify and simulate the response of a generic hydraulic plant with a limited number of experimental tests. To reproduce complex nonlinear behaviours that are difficult to be reproduced with simplified models, piecewise transfer functions with scheduled poles are proposed. This innovative solution has been successfully applied for the identification of the brake plant of an existing vehicle, a Siemens prototype of instrumented vehicle called SimRod, demonstrating the feasibility of proposed method.
电动和混合动力汽车的普及正在加速创新制动技术的发展。液压制动装置精确模型的校准涉及大量数据的可用性,这些数据的获取既昂贵又耗时。此外,对于一些应用程序,如车辆模拟器和硬件在环测试台,需要实时实现。为了避免过多的计算负荷,几乎必须使用简化的参数模型。在这项工作中,作者提出了一种简化的函数方法,通过有限的实验测试来识别和模拟通用液压装置的响应。为了再现难以用简化模型再现的复杂非线性行为,提出了具有预定极点的分段传递函数。这一创新解决方案已成功应用于现有车辆的制动装置的识别,该车辆是一款名为SimRod的西门子仪表车辆原型,证明了所提出方法的可行性。
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引用次数: 10
Open-loop Independent Metering Control of a Multi-DOF Forwarder Boom 多自由度货代吊臂的开环独立计量控制
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-11-04 DOI: 10.13052/IJFP1439-9776.2121
M. Huova, J. Tammisto, M. Linjama
This study applies independent metering control in a forestry forwarder in order to improve its energy efficiency. The paper describes the control method, which enables smooth control mode switches and relatively accurate velocity tracking without position, velocity or acceleration feedback. The energy saving capability is analysed through measured, realistic, working cycle, which is repeated for the baseline system and independent metering system. The input energy taken by the control valves is compared. Furthermore, the power losses of the supply pump and diesel engine are modelled to achieve semi-empirical estimate for the diesel fuel consumption. The results show an average reduction of 25% in the fuel consumption when compared to the baseline.
本研究将独立计量控制应用于林业货代,以提高其能源效率。该文描述了一种控制方法,该方法能够在没有位置、速度或加速度反馈的情况下实现平稳的控制模式切换和相对准确的速度跟踪。通过测量的、现实的、工作周期来分析节能能力,并对基准系统和独立计量系统进行重复。比较控制阀的输入能量。此外,对供应泵和柴油发动机的功率损失进行建模,以实现对柴油燃料消耗的半经验估计。结果显示,与基线相比,燃料消耗量平均减少了25%。
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引用次数: 2
CFD Assisted Steady-State Modelling of Restrictive Counterbalance Valves CFD辅助限制性平衡阀稳态建模
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-06-26 DOI: 10.13052/ijfp1439-9776.2115
J. Jakobsen, M. Hansen
The counterbalance valve is an important component in many hydraulic applications and its behaviour hugely impacts system stability and performance. Despite that, CBVs are rarely modelled accurately due to the effort required to obtain basic model parameters and the complexity involved in identifying expressions for flow forces and friction. This paper presents a CFD assisted approach to steady-state modelling of CBVs. It is applied to a 3-port restrictive commercially available counterbalance valve. The model obtained is based on detailed measurements of the valve geometry, a single data set and CFD modelling and includes flow forces and friction. The CFD assisted model is compared to experimental data at three temperatures and two versions of more classical steady-state model based on the orifice equation, uniform pressure distribution and experimental results. The results support the CFD assisted approach as a way to increase modelling accuracy. The load pressure corrected coulomb friction model used manages to capture the changes to hysteresis with temperature but not the changes with pilot pressure.
平衡阀是许多液压应用中的重要部件,其性能对系统的稳定性和性能有很大影响。尽管如此,由于获得基本模型参数所需的努力以及识别流动力和摩擦力表达式所涉及的复杂性,CBV很少被准确建模。本文提出了一种CFD辅助的CBV稳态建模方法。它适用于商用三端口限制性平衡阀。所获得的模型基于对阀门几何形状的详细测量、单个数据集和CFD建模,包括流动力和摩擦力。基于孔板方程、均匀压力分布和实验结果,将CFD辅助模型与三种温度下的实验数据和两种更经典的稳态模型进行了比较。研究结果支持CFD辅助方法作为提高建模精度的一种方法。所使用的负载压力校正库仑摩擦模型设法捕捉滞后随温度的变化,而不是随先导压力的变化。
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引用次数: 3
An Overview of Energy Savings Approaches on Hydraulic Drive Systems 液压驱动系统节能方法综述
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-06-26 DOI: 10.13052/ijfp1439-9776.2114
Anil C. Mahato, S. Ghoshal
Different procedures to improve the energy efficiency of a hydraulic drive system have been surveyed in this article. The energy-saving approaches are classified into four categories: hybridization, control algorithms, waste energy recovery and reduction of energy losses. Also, the sub-categories of each strategy are discussed individually in brief. The energy efficiency can go up to 69% using a hybridization strategy, whereas using a fuel-saving strategy is within the range of 20–40%. Another strategy, i.e., control algorithms, yields 40% of fuel savings on the displacement-controlled excavator system. Similarly, the maximum potential to recover the braking energy is about 78% in the case of the Constant Pressure System (CPS) system using flywheel under the category of waste energy recovery. Moreover, 56–66.1% throttling energy saving potential is observed on an On/Off high-speed valve-controlled hydraulic system under the reduction of energy loss strategy. Different energy saving potentials of the hydraulic system have been presented in tabular form for a clear understanding of the historical development in this field.
本文介绍了提高液压传动系统能效的不同方法。节能方法分为四类:混合、控制算法、废能量回收和减少能量损失。此外,每种策略的子类别也分别进行了简要讨论。使用混合策略可以将能源效率提高到69%,而使用燃油节约策略则在20-40%的范围内。另一种策略,即控制算法,在排量控制的挖掘机系统上产生40%的燃料节省。类似地,在使用飞轮的恒压系统(CPS)系统的情况下,回收制动能量的最大潜力约为78%,属于浪费能量回收类别。此外,在降低能量损失的策略下,在开/关高速阀控液压系统上观察到56–66.1%的节流节能潜力。以表格形式呈现了液压系统的不同节能潜力,以清楚地了解该领域的历史发展。
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引用次数: 3
Simulation of Cavitating Jet Through a Poppet Valve with Special Emphasis on Laminar-Turbulent Transition 特别重视层流湍流过渡的提升阀空化射流模拟
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-06-24 DOI: 10.13052/ijfp1439-9776.2112
Cong Yuan, Yan Cai, Shiqi Liu, Zunling Du
One of the major problems in oil-hydraulic poppet valve is the deteriorated performance accompanied by occurrence of cavitation. This is mainly a consequence of lack in understanding of the cavitating jet, which has inhibited the development of sufficiently general and accurate models for prediction of its performance. In the current paper, a two-phase volume of fluid (VOF) methodology combined with Schnerr-Sauer cavitation model is employed to perform quasi-direct transient fully three-dimensional calculations of the cavitating jet inside a poppet valve, with special concern on the laminar-turbulent transition. The numerical results allow separate examination of several distinctive flow characteristics, which show agreeable consistency with experimental observation. The periodic evolution of cavitation structure is related to temporal development of large-scale structure. The potential core indicated by velocity distribution, however, assumes a similar flow pattern regardless of temporal evolution of large-scale eddy. According to the different flow characteristics, the transitional process is divided into several parts, including laminar part, waving fluctuation, cross-linked vortex segments and cloud of cavitating vortexes. A comprehensive discussion on the transition is performed based on the numerical results, with primary concern on the governing mechanisms, including the formation of coherent structure organized as paired vortex, development of instability together with its effects on the coherent structure, and interaction between the vortexes. The streamwise vorticity strength accounts for less than 10% of the total vorticity in the cross-link region. It reveals that the breakdown of paired coherent structure is a result of the successive pairing process generated from combination of longitudinal and circumferential perturbation, instead of the growth of streamwise vortices as in the case of submerged circular jet.
液压提升阀的主要问题之一是性能下降并伴随着气穴的出现。这主要是由于对空化射流缺乏了解,阻碍了开发足够通用和准确的模型来预测其性能。本文采用两相流体体积法与Schnerr-Sauer空化模型相结合的方法,对提升阀内的空化射流进行了准直接瞬态全三维计算,特别关注层流湍流过渡。数值结果允许对几个不同的流动特性进行单独的检查,这些特性与实验观察结果一致。空化结构的周期性演化与大型结构的时间发展有关。然而,无论大尺度涡流的时间演变如何,速度分布所指示的潜在核心都呈现出类似的流动模式。根据不同的流动特性,将过渡过程分为几个部分,包括层流部分、波动波动、交联涡段和空化涡云。基于数值结果对过渡进行了全面的讨论,主要关注控制机制,包括组织为成对涡旋的相干结构的形成、不稳定性的发展及其对相干结构的影响,以及涡旋之间的相互作用。串流涡度强度占串流区总涡度的比例小于10%。结果表明,配对相干结构的破坏是纵向和周向扰动组合产生的连续配对过程的结果,而不是像浸没圆形射流那样的顺流旋涡的增长。
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引用次数: 0
IJFP-2018-0015 - Robust Control Design for an Inlet Metering Velocity Control System of a Linear Hydraulic Actuator IJFP-2018-0015-线性液压执行器入口计量速度控制系统的鲁棒控制设计
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-06-24 DOI: 10.13052/ijfp1439-9776.2113
H. Ali, R. Fales
In this paper, we consider a hydraulic system in which the velocity is controlled using an inlet-metered pump. The flow of the inlet-metered pump is controlled using an inlet metering valve that is placed upstream from a fixed displacement check valve pump. Placing the valve upstream from the pump reduces the energy losses across the valve. The multiplicative uncertainty associated with uncertain parameters in an inlet metering velocity control system is studied. Six parameters are considered in the uncertainty analysis. Four of the parameters are related to the valve dynamics which are the natural frequency, the damping ratio, the static gain, and the time delay. The other two parameters are the discharge coefficient and the fluid bulk modulus. Performance requirements for the system are described in the frequency domain. Frequency domain analysis is used to determine if the closed-loop velocity control system has robust performance. The time response of the nominal system with PID and H∞ controllers were found to be similar. The H∞ controller was found to have the advantages of robust performance when considering the parametric uncertainty while not requiring integral control as in the PID control system. The PID system did not achieve robust performance.
在本文中,我们考虑了一个使用入口计量泵控制速度的液压系统。入口计量泵的流量使用设置在固定排量止回阀泵上游的入口计量阀来控制。将阀门放置在泵的上游可以减少整个阀门的能量损失。研究了入口计量速度控制系统中与不确定参数相关的乘性不确定性。不确定性分析考虑了六个参数。其中四个参数与阀门动力学有关,即固有频率、阻尼比、静态增益和时间延迟。另外两个参数是流量系数和流体体积模量。在频域中描述了系统的性能要求。频域分析用于确定闭环速度控制系统是否具有鲁棒性能。采用PID和H∞控制器的标称系统的时间响应相似。在考虑参数不确定性的情况下,H∞控制器具有鲁棒性的优点,而不像PID控制系统那样需要积分控制。PID系统没有实现稳健的性能。
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引用次数: 7
Design and Modelling of a 90-Degree Ball Valve with a Linear Pressure Drop 具有线性压降的90度球阀的设计与建模
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-03-30 DOI: 10.13052/IJFP1439-9776.2111
Daniel A. Gutierrez, Jose M. Garcia-Bravo, Aaron L. Reid, B. Newell, Paul McPherson, M. French
Globe valves also known as ball or gate valves are used to control fluid flow in a vast number of applications. Most of the existing applications use them because of their simplicity and very low cost. However, these valves are known for their poor precision for controlling the flow and the lack of electromechanical means for their actuation. Moreover, because of their low linearity their use in closed loop control applications make them nearly unusable. The goal of this research project was to investigate means for redesigning the metering area of a ball valve in such a manner that the pressure vs. flow characteristic would be close to a linear trend. Two different profiles where designed and tested experimentally and modelled using CFD techniques for the estimation of their valve flow coefficients. The model was able to accurately predict the behaviour of the valve with less than a 10% error when fully open. The model can be used for scaling the size of the ball for larger applications and for tuning controlling strategies for flow dispensation in real life applications.
截止阀也称为球阀或闸阀,在许多应用中用于控制流体流量。大多数现有的应用程序都使用它们,因为它们简单且成本非常低。然而,这些阀门以其控制流量的精度差和缺乏机电驱动手段而闻名。此外,由于它们的低线性度,它们在闭环控制应用中的使用使它们几乎无法使用。本研究项目的目标是研究重新设计球阀计量区域的方法,使压力与流量特性接近线性趋势。设计和测试了两种不同的阀型,并使用CFD技术进行建模,以估计其阀流量系数。该模型能够准确地预测阀门在全开状态下的行为,误差小于10%。该模型可用于在更大的应用中缩放球的大小,并可用于在实际应用中调整流量分配的控制策略。
{"title":"Design and Modelling of a 90-Degree Ball Valve with a Linear Pressure Drop","authors":"Daniel A. Gutierrez, Jose M. Garcia-Bravo, Aaron L. Reid, B. Newell, Paul McPherson, M. French","doi":"10.13052/IJFP1439-9776.2111","DOIUrl":"https://doi.org/10.13052/IJFP1439-9776.2111","url":null,"abstract":"Globe valves also known as ball or gate valves are used to control fluid flow in a vast number of applications. Most of the existing applications use them because of their simplicity and very low cost. However, these valves are known for their poor precision for controlling the flow and the lack of electromechanical means for their actuation. Moreover, because of their low linearity their use in closed loop control applications make them nearly unusable. The goal of this research project was to investigate means for redesigning the metering area of a ball valve in such a manner that the pressure vs. flow characteristic would be close to a linear trend. Two different profiles where designed and tested experimentally and modelled using CFD techniques for the estimation of their valve flow coefficients. The model was able to accurately predict the behaviour of the valve with less than a 10% error when fully open. The model can be used for scaling the size of the ball for larger applications and for tuning controlling strategies for flow dispensation in real life applications.","PeriodicalId":13977,"journal":{"name":"International Journal of Fluid Power","volume":"1 1","pages":"1–26-1–26"},"PeriodicalIF":0.8,"publicationDate":"2020-03-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45312643","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Traction Control Development for Heavy-Duty Off-Road Vehicles Using Sliding Mode Control 基于滑模控制的重型越野车辆牵引力控制研究
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2020-03-28 DOI: 10.13052/ijfp1439-9776.2035
A. Alexander, A. Vacca
Construction equipment represents a unique field for operator assistance systems. These machines operate in applications where safety and productivity are paramount. One mechanism of interest recently is traction control. In order to push the limits of the traction control capability, a nonlinear controller is created. To do this, a nonlinear model of a representative construction machine is developed. Based on this model, a sliding mode-type controller is generated. The controller is then run in simulation and implemented on a prototype machine. The sliding mode design shows an improvement in both wheel slip and machine pushing force over previous work.
施工设备是操作员辅助系统的一个独特领域。这些机器在安全和生产力至关重要的应用中运行。最近感兴趣的一种机制是牵引力控制。为了突破牵引力控制能力的极限,建立了一个非线性控制器。为此,开发了一个具有代表性的工程机械的非线性模型。在此模型的基础上,生成了一个滑模型控制器。然后,控制器在仿真中运行,并在原型机上实现。滑动模式设计表明,与之前的工作相比,车轮打滑和机器推力都有所改善。
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引用次数: 1
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International Journal of Fluid Power
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