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2008 33rd IEEE/CPMT International Electronics Manufacturing Technology Conference (IEMT)最新文献

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Ink-jet printing process modeling using neural networks 喷墨印刷过程的神经网络建模
Pyung Moon, C. E. Kim, Dongjo Kim, Jooho Moon, I. Yun
Inkjet printing process is recently interested in semiconductor display industry because of the advantages such as low-cost, ease of manufacture and diversity of applications. In this paper, the models of inkjet printing process for color filter using displays are investigated using the error back propagation neural networks. The input factors are extracted by prescreening among controlled process variables. The drop diameter and drop velocity are extracted as the output responses to characterize inkjet printing process. The modeling results for the drop diameter and the drop velocity are investigated based on the training and the testing errors. The proposed neural network models are then analyzed using the response surface plot.
喷墨打印技术因其成本低、制造方便、应用广泛等优点,近年来受到半导体显示行业的广泛关注。本文利用误差反向传播神经网络,研究了显示器滤色片喷墨打印过程的模型。通过对控制过程变量的预筛选提取输入因子。提取液滴直径和液滴速度作为输出响应,表征喷墨打印过程。在训练误差和测试误差的基础上,对液滴直径和液滴速度的建模结果进行了研究。然后利用响应面图对所提出的神经网络模型进行分析。
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引用次数: 1
Effects of Sb on SnAgCu lead-free solder Sb对SnAgCu无铅焊料的影响
K. Cheong, M. C. Ng, A. B. Ismail, L. B. Hussain
This research work investigates the effect of 0.5 wt%, 1.0 wt% and 1.5 wt% Sb addition in 96.8 wt% Sn 2.5 wt% Ag 0.7 wt% Cu. Addition of Sb has shown significant effect on metallography, wettability (using ZnCl2 as flux), thermal properties as well as mechanical properties of the SnAgCu solder. The wettability test has been carried out using Cu as substrate by varying the solder temperature. A good wettability profile has been obtained at 280°C. Differential scanning calorimetry and thermogravimetric analysis have been performed on the solders to determine the melting temperature, melting behaviour and thermal stability of the solders. Results show that Sb addition has not reduced the melting temperature of SnAgCu. The solders show no significant weight loss after heating up to 300°C. Tensile and shear tests have been carried out on soldered copper substrates and all of the solders tested show a ductile fracture mode. The strength of the solder joint is actually a competition in between the ductility of the solder and also the percentage of voids formed in the joint.
本文研究了在96.8 wt% Sn、2.5 wt% Ag、0.7 wt% Cu中添加0.5 wt%、1.0 wt%和1.5 wt% Sb的效果。添加Sb对SnAgCu钎料的金相、润湿性(以ZnCl2为助焊剂)、热性能和力学性能都有显著影响。以铜为衬底,通过改变焊料温度进行了润湿性试验。在280℃下获得了良好的润湿性。采用差示扫描量热法和热重法对焊料进行了分析,确定了焊料的熔化温度、熔化行为和热稳定性。结果表明Sb的加入并没有降低SnAgCu的熔化温度。焊料在加热到300°C后没有明显的重量损失。在铜基体上进行了拉伸和剪切试验,所有试验的焊料都显示出韧性断裂模式。焊点的强度实际上是焊料的延展性和在接头中形成的空隙百分比之间的竞争。
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引用次数: 1
Serial interface logic built in self test methodology 串行接口逻辑内置在自检方法
K. Boey, K. Yap, Wai Mun Nq
Today's at-speed testing methodology of the Universal Serial Bus(USB) 2.0 functionality cannot be readily achieved, unless high cost testers are used. Even if high cost testers are used, the success of at-speed testing cannot be guaranteed because of the high-speed interfacing between the off-chip memory, tester and the Device-Under-Test, i.e. the USB2.0. This paper presents a methodology that bridges the gap of the near-end and external loopback methods. The logic built in self test (BIST) proposed encompasses solution to test USB2.0 at-speed, single port and full functional with a low cost tester.
今天的通用串行总线(USB) 2.0功能的高速测试方法不能轻易实现,除非使用高成本的测试仪。即使使用高成本的测试仪,由于片外存储器、测试仪和被测设备(即USB2.0)之间的高速接口,也不能保证高速测试的成功。本文提出了一种弥合近端和外部环回方法差距的方法。提出的逻辑内建自检(BIST)包括使用低成本测试仪以高速,单端口和全功能测试USB2.0的解决方案。
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引用次数: 0
An approach for exhaustive self testing of LUTs in an FPGA using Walsh configurations 一种使用Walsh配置对FPGA中的lut进行详尽自我测试的方法
New Chin-Ee, T. N. Kumar
This paper presents a new methodology for achieving an exhaustive testing and diagnosis of one of the main FPGA resources, which is the look-up table (LUT). The proposed methodology utilizes a total of log2(2N+2) Walsh configurations to achieve a 100% fault coverage, including all possible stuck-at and bridging faults for N-input LUTs. The Walsh configurations are derived by using Walsh vectors to construct truth tables for the LUT. A fault compression method has been used in order to test more LUTs in parallel and that is designed in combination of Walsh configurations and with a parallel-in-serial-out (PISO) shift register. This method of fault compression also enables fault diagnosis, where the faulty LUTs can be identified. The proposed methodology was implemented on Spartan series FPGAs via an automated approach utilizing a PC through a parallel port communication. The automation program has been written in PERL and C and by utilising Xilinx tools. It is shown from the test results that total testing time required to exhaustively test 200 LUTs for all possible faults is 7.5 minutes. Moreover this method uses minimal input output blocks (IOBs) and provides 100% fault coverage.
本文提出了一种新的方法来实现对主要FPGA资源之一的详尽测试和诊断,即查找表(LUT)。所提出的方法利用总共log2(2N+2) Walsh配置来实现100%的故障覆盖率,包括n输入lut的所有可能的卡滞和桥接故障。Walsh配置是通过使用Walsh向量来构造LUT的真值表而得到的。为了并行测试更多的lut,采用了一种故障压缩方法,该方法结合了Walsh配置和并行-串行-输出(PISO)移位寄存器。这种故障压缩方法还支持故障诊断,其中可以识别出故障lut。该方法在Spartan系列fpga上通过并行端口通信,利用PC机实现自动化。自动化程序是利用Xilinx工具用PERL和C语言编写的。从测试结果可以看出,为所有可能的故障对200个lut进行全面测试所需的总测试时间为7.5分钟。此外,该方法使用最小的输入输出块(IOBs),并提供100%的故障覆盖率。
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引用次数: 7
Effective method to simulate Crosstalk between high density IO traces in high performance FPGA packages 高性能FPGA封装中高密度IO走线串扰的有效模拟方法
Wai Ling Lee, Hoon Ngik Low, Hong Shi
In this Paper, we propose a Quick Crosstalk Estimation Methodology by using Crosstalk Superposition Theory. An existing FPGA device package was chosen as the real test case for this study. For both microstrip and stripline, the designs were modeled by using Ansoft SI2D extractor, and the mutual matrix models extracted were used in crosstalk simulation conducted by using Agilent Advance Design System (ADS). The crosstalk simulation results were then compared with the crosstalk results calculated by using the new crosstalk estimation method. We summarize this paper by evaluate the effectiveness and applicability of this proposed methodology in FPGA package with high IO density.
本文提出了一种基于串扰叠加理论的快速串扰估计方法。本研究选择了一个现有的FPGA器件封装作为实际测试用例。采用Ansoft SI2D提取器对微带线和带状线的设计进行建模,并将提取的互矩阵模型用于Agilent Advance Design System (ADS)的串扰仿真。然后将串扰仿真结果与采用新串扰估计方法计算的串扰结果进行了比较。我们通过评估该方法在高IO密度FPGA封装中的有效性和适用性来总结本文。
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引用次数: 0
Comparison of encapsulant curing with convection and microwave systems 对流和微波固化封装胶的比较
T. Tilford, K. Sinclair, G. Goussetis, C. Bailey, M. Desmulliez, A. Parrott, A. Sangster
Comparison of the performance of a conventional convection oven system with a dual-section microwave system for curing thermosetting polymer encapsulant materials has been performed numerically. A numerical model capable of analysing both the convection and microwave cure processes has been developed and is briefly outlined. The model is used to analyse the curing of a commercially available encapsulant material using both systems. Results obtained from numerical solutions are presented, confirming that the VFM system enables the cure process to be carried out far more rapidly than with the convection oven system. This capability stems from the fundamental heating processes involved, namely that microwave processing enables the heating rate to be varied independently of the material temperature. Variations in cure times, curing rates, maximum temperatures and residual stresses between the processes are fully discussed.
对传统对流烘箱系统与双段微波系统固化热固性高分子封装材料的性能进行了数值比较。本文建立了一种既能分析对流过程又能分析微波固化过程的数值模型,并作了简要介绍。该模型用于分析使用两种系统的市售封装材料的固化。给出了数值解的结果,证实了VFM系统使固化过程比对流炉系统进行得快得多。这种能力源于所涉及的基本加热过程,即微波处理使加热速率能够独立于材料温度而变化。在固化时间,固化速率,最高温度和过程之间的残余应力的变化进行了充分的讨论。
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引用次数: 2
Fine pitch Cu wire bonding on thin pad metallization 薄焊板金属化上的细间距铜丝键合
Lau Seng Heng, Loh Lee Jeng, Dennis C. Yborde
Cu wire bonding technology has been introduced in semiconductor manufacturing as early as 1980's. Several studies were conducted to resolve the issues and challenges it poses during wire bonding process. Currently, Cu wire interconnect is gaining momentum towards mass adoption from semiconductor manufacturers as the industry has realized its cost benefits as compared to Au wire interconnect. This technology has now improved and matured on low I/O and power devices. With this significant turnaround, Cu wire interconnect is no longer foreign even to devices with fine pitch wire bonding application. This paper discusses the issues and challenges encountered during the development and implementation phases of Cu wire bonding on a high pin count MLP device using high density lead frame with fine pitch application and thin aluminum pad top metallization thickness. It covers the optimization done to eliminate the pad crack damage after crater test and pull test, and the investigations of forming gas settings to eliminate the oxidation of Cu wire. This paper also tackles the challenges and improvement activity done during the pre-production stage. The statistical tools and techniques were used extensively during the wire bond process parameters characterization and optimization while other problem solving techniques were explored in order to understand the risk encountered and mitigate its effects. These efforts have yielded favorable results in addressing the problems encountered during the development and implementation phases. To date, Carsem Malaysia has successfully implemented Cu wire bonding with no problem under proven volume production.
早在20世纪80年代,铜线键合技术就被引入半导体制造业。为了解决焊线过程中出现的问题和挑战,进行了几项研究。目前,铜线互连正在获得半导体制造商大规模采用的势头,因为业界已经意识到与Au线互连相比,铜线互连的成本优势。该技术现在已经在低I/O和功耗设备上得到了改进和成熟。随着这一重大转变,铜线互连不再是外来的,即使是具有细间距线键合应用的设备。本文讨论了在高引脚数MLP器件上使用高密度引脚框架、细间距应用和薄铝衬垫顶部金属化厚度的铜线键合开发和实施阶段遇到的问题和挑战。研究内容包括了在撞击试验和拉拔试验后消除焊盘裂纹损伤的优化,以及消除铜丝氧化的成形气体设置的研究。本文还讨论了在预生产阶段所面临的挑战和改进活动。统计工具和技术广泛应用于线键合工艺参数表征和优化,同时探索其他问题解决技术,以了解遇到的风险并减轻其影响。这些努力在解决发展和实施阶段遇到的问题方面取得了良好的成果。到目前为止,Carsem Malaysia已经成功实施了铜丝键合,在批量生产中没有出现任何问题。
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引用次数: 2
Optimization of ceramic packages including thermal via-hole for light emitting diode 发光二极管用含热过孔陶瓷封装的优化
Young-Woo Kim, Jae-Pil Kim, Jae-Bum Kim, Minsung Kim, Sung-Mo Park, Sang-Bin Song, Yeongseog Lim
Thermal via holes must be designed to emit the high heat flux generated from high power light emitting diodes (HP LEDs) that are 1000 times smaller than conventional electronics devices such as central processing unit (CPU). Therefore, it is important to layout via holes in accordance with the kinds of the devices. In this paper, we compare the performance of the packages with the three classes of via holes by verifying thermal resistance by using MicRed T3Ster and FLIR IR Camera. It is demonstrated that the large via hole beneath high power light emitting diode is superior to many scattered via holes under condition of the similar amount of silver paste for via filling. Detailed thermal performance is analyzed using CFD (computational fluid dynamics) technology and then verified with thermal resistance and heat distribution in printed circuit board (PCB) where light emitting diode (LED) packaging without the encapsulating material is implemented and then, the evaluation and the compensation of the errors for the process factor of the simulation are simultaneously accomplished. Thermal resistance of the packages with HEP (heat emission pole) is 5 ~ 13.8 times smaller than the others. The calculation formula of thermal conductivity is improved into a new equivalent formula with the device size, package size and the overlap area. The optimized via hole decreases the manufacturing cost while it increases the efficiency of the heat emission.
热通孔必须设计成能够发射高功率发光二极管(HP led)产生的高热流,这些发光二极管比传统电子设备(如中央处理器(CPU))小1000倍。因此,根据器件的种类进行过孔布局是很重要的。在本文中,我们通过MicRed T3Ster和FLIR红外相机验证热阻,比较了封装与三类通孔的性能。结果表明,在相同数量的银浆填充下,大功率发光二极管下的大通孔优于许多分散的通孔。采用CFD(计算流体动力学)技术对其进行了详细的热性能分析,并在实现无封装材料的发光二极管封装的印刷电路板(PCB)上进行了热阻和热分布验证,同时完成了对仿真过程因素误差的评估和补偿。采用HEP(热发射极)封装的热阻比其他封装小5 ~ 13.8倍。将导热系数的计算公式改进为与器件尺寸、封装尺寸和重叠面积有关的新的等效公式。优化后的通孔在降低制造成本的同时提高了散热效率。
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引用次数: 3
An introduction of QFN-SIP package: Process challenges and technical issues QFN-SIP封装的介绍:工艺挑战和技术问题
Lee Chee How, Thong Kai Choh, L. Guan, L. Khor
The continuous need for higher levels of integration, lower costs and a growing awareness of complete system configuration is the main driving factor behind the System In Package (SIP) solutions. System In Package today has moved from merely multiple dies into a complete fully functional sub-system that contain a combination of multiple die, passive components, Inductors and IC packages. All these are package into a standard IC package format. QFN-SIP package is introduced as a potential alternative to 2 layer substrate based SIP. Its main advantage being lower cost. Assembly processes for SIP is a combination of what used to be strictly SMT and that of conventional semiconductor processes. These process combinations coupled with layout complexity leads to new process challenges and a consideration at it is applied on the QFN package. This paper discusses in detail the overall process challenges and possible solutions that must be taken into account in order to build a QFN-SIP package that is able to withstand a minimum of MSL3 @ 260?C reflow and the rest of the environmental stress tests as required of an IC package.
对更高集成度、更低成本的持续需求和对完整系统配置的不断增长的认识是系统级封装(SIP)解决方案背后的主要驱动因素。今天的系统封装已经从仅仅多个芯片转变为一个完整的全功能子系统,包含多个芯片,无源元件,电感器和IC封装的组合。所有这些都被封装成一个标准的IC封装格式。QFN-SIP封装作为基于2层基板的SIP的潜在替代方案被引入。它的主要优点是成本较低。SIP的组装工艺是过去严格的SMT和传统半导体工艺的结合。这些工艺组合加上布局的复杂性导致了新的工艺挑战,并考虑将其应用于QFN封装。本文详细讨论了为了构建能够承受最低MSL3 @ 260?C回流和IC封装所需的其余环境压力测试。
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引用次数: 1
Nonlinear modeling of a capacitive MEMS accelerometer using neural network 电容式MEMS加速度计的神经网络非线性建模
A. Bahadorimehr, M. Hamidon, Y. Hezarjaribi
This paper presents a nonlinear model for a capacitive Microelectromechanical accelerometer (MEMA). System parameters of the accelerometer are developed using the effect of cubic term of the folded-flexure spring. To solving this equation we use FEA method. The neural network (NN) uses Levenberg-Marquardt (LM) method for training the system to have more accurate response. The designed NN can identify and predict the displacement of movable mass of accelerometer. The simulation results are very promising.
本文建立了电容式微机电加速度计的非线性模型。利用折叠柔性弹簧的三次项效应,推导了加速度计的系统参数。为了求解该方程,我们采用了有限元法。神经网络(NN)采用Levenberg-Marquardt (LM)方法对系统进行训练,以获得更准确的响应。所设计的神经网络能够识别和预测加速度计可动质量的位移。仿真结果很有希望。
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引用次数: 1
期刊
2008 33rd IEEE/CPMT International Electronics Manufacturing Technology Conference (IEMT)
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