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Comparative Assessment of Reverse Osmosis and Nanofiltration for Wine Partial Dealcoholization: Effects on Membrane Performance, Fouling, and Phenolic Compounds. 反渗透和纳滤对葡萄酒部分脱醇的比较评价:对膜性能、污染和酚类化合物的影响。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-22 DOI: 10.3390/membranes16010048
Josip Ćurko, Marin Matošić, Karin Kovačević Ganić, Marko Belavić, Vlado Crnek, Pierre-Louis Teissedre, Natka Ćurko

This study evaluates the partial dealcoholization of red wine using reverse osmosis (ACM3) and nanofiltration (TS80) membranes at 25 and 35 bar, targeting 2% and 4% ethanol reductions. Membrane performance was assessed through fouling analysis and ethanol partitioning, while wine phenolic (flavan-3-ols, anthocyanins) and color characteristics (CIELab parameters) were determined. The 2% reduction process with ACM3 at 25 bar resulted in minimal phenolic changes. The 4% reduction process revealed distinct performance profiles: ACM3 exhibited exceptional stability (3.35-5.30% permeability loss, linear flux decline with R2 > 0.93) and ethanol rejection of 17.6-25.5%, while TS80 achieved processing rates three to six times faster with moderate fouling (16.3% loss, 7.7-13.3% rejection). Decreases in flavan-3-ols and anthocyanin concentrations correlated with fouling intensity rather than processing duration. Proanthocyanidin structure remained stable, and color shifts reflected changes in polymeric pigments rather than anthocyanin loss. Reverse osmosis at low transmembrane pressure proved most suitable for quality preservation. The operational trade-off is clear: TS80 offers three to six times faster processing but with greater phenolic loss, while ACM3 requires longer batch times with minimal fouling. Both processes demonstrate that membrane-based dealcoholization without fluid replacement is feasible, providing winemakers with a valuable method to reduce alcohol while preserving quality.

本研究利用反渗透(ACM3)和纳滤(TS80)膜在25和35 bar条件下对红酒进行部分脱醇,目标是将乙醇还原2%和4%。通过污垢分析和乙醇分配来评估膜性能,同时测定葡萄酒酚类物质(黄烷-3-醇、花青素)和颜色特征(CIELab参数)。用ACM3在25 bar下进行2%的还原过程,导致最小的酚变化。4%还原过程显示出不同的性能特征:ACM3表现出优异的稳定性(渗透率损失3.35-5.30%,线性通量随R2 > 0.93下降)和17.6-25.5%的乙醇截留率,而TS80在中等污染情况下的处理速度快3 - 6倍(损失16.3%,截留77.3%)。黄烷-3-醇和花青素浓度的降低与污染强度有关,而与处理时间无关。原花青素结构保持稳定,颜色变化反映了聚合色素的变化,而不是花青素的损失。低跨膜压力下的反渗透是最适合保鲜的。操作上的权衡是明确的:TS80的处理速度是TS80的三到六倍,但酚醛损失更大,而ACM3需要更长的批处理时间,且污染最小。这两种工艺都表明,无需更换液体的膜脱醇是可行的,为酿酒师提供了一种有价值的方法来降低酒精含量,同时保持质量。
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引用次数: 0
Preparation of Ester-Crosslinked PI Membranes with Enhanced Gas Selectivity and Plasticization Resistance. 提高气体选择性和抗塑化性能的酯交联PI膜的制备。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.3390/membranes16010047
Yu Li, Jiangzhou Luo, Honglei Ling, Song Xue

Fabricating polyimide (PI) membranes with outstanding anti-plasticization ability and gas separation performance remains a challenge. In this study, two novel diamine monomers, DAMBO (methyl 3,5-diamino-4-methylbenzoate) and DAPGBO (3-hydroxypropyl 3,5-diamino-4-methylbenzoate), were synthesized through esterification reactions. Then, we copolymerized each of these two new monomers with 4,4'-diaminodiphenylmethane (DAM) and 4,4'-(Hexafluoroisopropylidene) diphthalic anhydride (6FDA) separately to yield two monoesterified PIs. Following this, we further prepared the ester-crosslinked PIs by inducing a transesterification crosslinking reaction within the PI-PGBO membrane via thermal treatment. As expected, we found that the formation of cross-linked structures can effectively regulate the microporous structure, enhance its sieving performance, and thus improve the membrane's gas selectivity. Furthermore, the resulting network structure endowed the thermally treated PI membrane with excellent anti-plasticization ability. Physical characterization results show that after heat treatment, both the d-spacing and BET surface area of the PI membrane decreased, but the solvent resistance of the thermally treated PIs was significantly improved. Gas separation experiments revealed that the representative membrane (PI-PGBO-300) exhibited the optimal CO2/CH4 separation performance, with a CO2 permeability of 371.05 Barrer, a CO2/CH4 selectivity of 28.11, and a CO2 plasticization pressure exceeding 30 bar. This study provides valuable insights into the design of cross-linked polyimides (PIs) via transesterification reactions, which are capable of enhancing the performance of membrane-based gas separation processes.

制备具有优异的抗塑性能和气体分离性能的聚酰亚胺(PI)膜仍然是一个挑战。本研究通过酯化反应合成了两个新的二胺单体DAMBO (methyl 3,5- diam氨基-4-methylbenzoate)和DAPGBO (3-hydroxypropyl 3,5- diam氨基-4-methylbenzoate)。然后,我们将这两种新单体分别与4,4'-二氨基二苯基甲烷(DAM)和4,4'-(六氟异丙基)二苯二酸酐(6FDA)共聚,得到两种单酯化pi。在此基础上,我们通过热处理在PI-PGBO膜内诱导酯交换交联反应,进一步制备了酯交联pi。正如预期的那样,我们发现交联结构的形成可以有效地调节微孔结构,增强其筛分性能,从而提高膜的气体选择性。此外,所得到的网状结构使经过热处理的PI膜具有优异的抗塑化能力。物理表征结果表明,热处理后的PI膜的d间距和BET表面积均减小,但热处理后的PI膜的耐溶剂性明显提高。气体分离实验表明,具有代表性的PI-PGBO-300膜具有最佳的CO2/CH4分离性能,CO2渗透率为371.05 Barrer, CO2/CH4选择性为28.11,CO2塑化压力超过30 bar。本研究为通过酯交换反应设计交联聚酰亚胺(pi)提供了有价值的见解,该反应能够提高膜基气体分离过程的性能。
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引用次数: 0
Application of Membrane Materials in Bioseparation and Downstream Processing. 膜材料在生物分离及下游加工中的应用。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-19 DOI: 10.3390/membranes16010046
Wei Zhang, Lingxue Kong

Membrane technologies have played an instrumental role in bioseparation and downstream processing [...].

膜技术在生物分离和下游处理中发挥了重要作用[…]。
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引用次数: 0
Development of High-Performance Catalytic Ceramic Membrane Microchannel Reactor for Carbon Dioxide Conversion to Methanol. 高性能催化陶瓷膜微通道反应器的研制。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-17 DOI: 10.3390/membranes16010045
Aubaid Ullah, Nur Awanis Hashim, Mohamad Fairus Rabuni, Mohd Usman Mohd Junaidi, Ammar Ahmed, Mustapha Grema Mohammed, Muhammed Sahal Siddique

Conversion of carbon dioxide (CO2) to methanol in a traditional reactor (TR) with catalytic packed bed faces the challenge of lower reactant conversion due to thermodynamic limitations. On the contrary, membrane reactors selectively remove reaction products, enhancing the conversion, but it is still limited, and existing designs face challenges of structural integrity and scale-up complications. Therefore, for the first time, a ceramic membrane microchannel reactor (CMMR) system was developed with 500 µm deep microchannels, incorporated with catalytic membrane for CO2 conversion to methanol. Computational fluid dynamic (CFD) simulations confirmed the uniform flow distribution among the microchannels. A catalytic LTA zeolite membrane was synthesized with thin layer (~45 µm) of Cu-ZnO-Al2O3 catalyst coating and tested at a temperature of 220 °C and 3.0 MPa pressure. The results showed a significantly higher CO2 conversion of 82%, which is approximately 10 times higher than TR and 3 times higher than equilibrium conversion while 1.5 times higher than conventional tubular membrane reactor. Additionally, methanol selectivity and yield were achieved as 51.6% and 42.3%, respectively. The research outputs showed potential of replacing the current industrial process of methanol synthesis, addressing the Sustainable Development Goals of SDG-7, 9, and 13 for clean energy, industry innovation, and climate action, respectively.

在传统的催化填充床反应器(TR)中,由于热力学限制,二氧化碳(CO2)转化为甲醇面临着反应物转化率较低的挑战。相反,膜反应器选择性地去除反应产物,提高了转化率,但它仍然有限,现有的设计面临着结构完整性和放大复杂性的挑战。因此,首次开发了具有500µm深微通道的陶瓷膜微通道反应器(CMMR)系统,该系统与催化膜相结合,用于CO2转化为甲醇。计算流体动力学(CFD)模拟证实了微通道间的均匀流动分布。采用Cu-ZnO-Al2O3薄膜(~45µm)制备了LTA沸石催化膜,并在220℃、3.0 MPa压力下进行了测试。结果表明:CO2转化率显著提高,达到82%,比TR反应器高约10倍,比平衡转化率高3倍,比常规管式膜反应器高1.5倍。甲醇选择性和产率分别达到51.6%和42.3%。研究成果显示,该技术有可能取代目前的甲醇合成工业过程,分别实现可持续发展目标7、9和13中关于清洁能源、工业创新和气候行动的目标。
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引用次数: 0
Protocol for Engineered Compositional Asymmetry Within Nanodiscs. 纳米片内工程成分不对称的协议。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-16 DOI: 10.3390/membranes16010044
Christopher F Carnahan, Wei He, Yaqing Wang, Matthew A Coleman, Atul N Parikh

Membrane proteins remain the most challenging targets for structural characterization, yet their elucidation provides valuable insights into protein function, disease mechanisms, and drug specificity. Structural biology platforms have advanced rapidly in recent years, notably through the development and implementation of nanodiscs-discoidal lipid-protein complexes that encapsulate and solubilize membrane proteins within a controlled, native-like environment. While nanodiscs have become powerful tools for studying membrane proteins, faithfully reconstituting the compositional asymmetry intrinsic to nearly all biological membranes has not yet been achieved. Proper membrane leaflet lipid distribution is critical for accurate protein folding, stability, and insertion. Here, we share a protocol for reconstituting tailored compositional asymmetry within nanodiscs through membrane extraction from giant unilamellar vesicles (GUVs) treated with a leaflet-specific methyl-β-cyclodextrin (mβCD) lipid exchange. Nanodisc asymmetry is verified through a geometric approach: biotin-DPPE-preloaded mβCD engages in lipid exchange with the outer leaflet of POPC GUVs solubilized by the lipid-free membrane scaffold protein (MSP) Δ49ApoA-I to form nanodisc structures. Once isolated, nanodiscs are introduced to the biotin-binding bacterial protein streptavidin. High-speed atomic force microscopy imaging depicts nanodisc-dimer complexes, indicating that biotin-DPPE was successfully reconstituted into a single leaflet of the nanodiscs. This finding outlines the first step toward engineering tailored nanodisc asymmetry and mimicking the native environment of integral proteins-a potentially powerful tool for accurately reconstituting and structurally analyzing integral membrane proteins whose functions are modulated by lipid asymmetry.

膜蛋白仍然是结构表征最具挑战性的目标,但它们的阐明为蛋白质功能、疾病机制和药物特异性提供了有价值的见解。近年来,结构生物学平台发展迅速,特别是通过纳米圆盘-盘状脂质-蛋白复合物的开发和实施,在受控的天然环境中包裹和溶解膜蛋白。虽然纳米圆盘已经成为研究膜蛋白的有力工具,但几乎所有生物膜固有的不对称成分的忠实重建尚未实现。适当的膜小叶脂质分布是准确的蛋白质折叠,稳定性和插入的关键。在这里,我们分享了一种方案,通过用叶片特异性甲基β-环糊精(m -β cd)脂质交换处理的巨型单层囊泡(GUVs)的膜提取,在纳米圆盘内重构定制的成分不对称。通过几何方法验证了纳米圆盘的不对称性:生物素- dpe预负载的m - β cd与无脂膜支架蛋白(MSP) Δ49ApoA-I溶解的POPC guv的外小叶进行脂质交换,形成纳米圆盘结构。一旦分离,纳米圆盘被引入生物素结合细菌蛋白链亲和素。高速原子力显微镜成像描绘了纳米圆盘-二聚体复合物,表明生物素- dppe被成功地重组成纳米圆盘的单个单叶。这一发现概述了工程定制纳米盘不对称和模拟整合蛋白的天然环境的第一步,这是一个潜在的强大工具,可以准确地重构和结构分析功能由脂质不对称调节的整合膜蛋白。
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引用次数: 0
An Electrical Equivalent Model of an Electromembrane Stack with Fouling Under Pulsed Operation. 脉冲操作下含污垢电膜堆的电等效模型。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-16 DOI: 10.3390/membranes16010042
Pablo Yáñez, Hector Ramirez, Alvaro Gonzalez-Vogel

This study introduces a novel hybrid model for an electromembrane stack, unifying an equivalent electrical circuit model incorporating specific resistance (RM,Rs) and capacitance (Cgs,Cdl) parameters with an empirical fouling model in a single framework. The model simplifies the traditional approach by serially connecting N (N=10) ion exchange membranes (anionic PC-SA and cationic PC-SK) and is validated using NaCl and Na2SO4 solutions in comparison with laboratory tests using various voltage signals, including direct current and electrically pulsed reversal operations at frequencies of 2000 and 4000 Hz. The model specifically accounts for the chemical stratification of the cell unit into bulk solution, diffusion, and Stern layers. We also included a calibration method using correction factors (αi) to fine-tune the electrical current signals induced by voltage stimulation. The empirical component of the model uses experimental data to simulate membrane fouling, ensuring consistency with laboratory-scale desalination processes performed under pulsed reversal operations and achieving a prediction error of less than 10%. In addition, a comparative analysis was used to assess the increase in electrical resistance due to fouling. By integrating electronic and empirical electrochemical data, this hybrid model opens the way to the construction of simple, practical, and reliable models that complement theoretical approaches, signifying an advance for a variety of electromembrane-based technologies.

本研究引入了一种新的电膜堆混合模型,将包含比电阻(RM,Rs)和电容(Cgs,Cdl)参数的等效电路模型与经验污垢模型统一在一个单一框架中。该模型通过串联N (N=10)个离子交换膜(阴离子PC-SA和阳离子PC-SK)简化了传统方法,并在NaCl和Na2SO4溶液中进行了验证,并与使用各种电压信号(包括直流和频率为2000和4000 Hz的电脉冲反转操作)的实验室测试进行了比较。该模型特别考虑了细胞单元的化学分层,分为散装溶液层、扩散层和斯特恩层。我们还引入了一种校正因子(αi)来微调电压刺激引起的电流信号的校准方法。该模型的经验部分使用实验数据来模拟膜污染,确保与脉冲反转操作下实验室规模的脱盐过程的一致性,并实现小于10%的预测误差。此外,还采用了比较分析来评估由于污垢而增加的电阻。通过整合电子和经验电化学数据,这种混合模型为构建简单、实用和可靠的模型开辟了道路,补充了理论方法,标志着各种基于电膜的技术的进步。
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引用次数: 0
Optimizing Al2O3 Ceramic Membrane Heat Exchangers for Enhanced Waste Heat Recovery in MEA-Based CO2 Capture. 优化氧化铝陶瓷膜热交换器,提高mea基CO2捕集废热回收率。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-16 DOI: 10.3390/membranes16010043
Qiufang Cui, Ziyan Ke, Jinman Zhu, Shuai Liu, Shuiping Yan

High regeneration energy demand remains a critical barrier to the large-scale deployment of ethanolamine-based (MEA-based) CO2 capture. This study adopts an Al2O3 ceramic-membrane heat exchanger (CMHE) to recover both sensible and latent heat from the stripped gas. Experiments confirm that heat and mass transfer within the CMHE follow a coupled mechanism in which capillary condensation governs trans-membrane water transport, while heat conduction through the ceramic membrane dominates heat transfer, which accounts for more than 80%. Guided by this mechanism, systematic structural optimization was conducted. Alumina was identified as the optimal heat exchanger material due to its combined porosity, thermal conductivity, and corrosion resistance. Among the tested pore sizes, CMHE-4 produces the strongest capillary-condensation enhancement, yielding a heat recovery flux (q value) of up to 38.8 MJ/(m2 h), which is 4.3% and 304% higher than those of the stainless steel heat exchanger and plastic heat exchanger, respectively. In addition, Length-dependent analyses reveal an inherent trade-off: shorter modules achieved higher q (e.g., 14-42% greater for 200-mm vs. 300-mm CMHE-4), whereas longer modules provide greater total recovered heat (Q). Scale-up experiments demonstrated pronounced non-linear performance amplification, with a 4 times area increase boosting q by only 1.26 times under constant pressure. The techno-economic assessment indicates a simple payback period of ~2.5 months and a significant reduction in net capture cost. Overall, this work establishes key design parameters, validates the governing transport mechanism, and provides a practical, economically grounded framework for implementing high-efficiency CMHEs in MEA-based CO2 capture.

高再生能源需求仍然是大规模部署基于乙醇胺(mea)的二氧化碳捕集的关键障碍。本研究采用氧化铝陶瓷膜换热器(CMHE)从汽提气中回收显热和潜热。实验证实,CMHE内部的传热传质遵循一种耦合机制,毛细凝聚控制跨膜水传递,而陶瓷膜的热传导主导传热,占80%以上。在此机制的指导下,进行了系统的结构优化。氧化铝因其多孔性、导热性和耐腐蚀性而被确定为最佳的热交换材料。在所测试的不同孔径中,CMHE-4的毛细凝结增强作用最强,其热回收通量(q值)高达38.8 MJ/(m2 h),分别比不锈钢换热器和塑料换热器高4.3%和304%。此外,长度相关的分析揭示了一种内在的权衡:较短的模块获得了更高的q(例如,200毫米的CMHE-4比300毫米的CMHE-4高14-42%),而较长的模块提供了更高的总回收热量(q)。放大实验证明了明显的非线性性能放大,在恒压下,4倍的面积增加仅使q增加1.26倍。技术经济评估表明,简单的投资回收期约为2.5个月,净捕获成本显著降低。总的来说,这项工作建立了关键的设计参数,验证了控制传输机制,并为在基于mea的二氧化碳捕集中实现高效的CMHEs提供了一个实用、经济的框架。
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引用次数: 0
Application of Artificial Intelligence in Mathematical Modeling and Numerical Investigation of Transport Processes in Electromembrane Systems. 人工智能在电膜系统输运过程数学建模与数值研究中的应用。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-12 DOI: 10.3390/membranes16010041
Ekaterina Kazakovtseva, Evgenia Kirillova, Anna Kovalenko, Mahamet Urtenov

To enhance desalination efficiency and reduce experimental costs, the development of advanced mathematical models for EMS is essential. In this study, we propose a novel hybrid approach that integrates neural networks with high-accuracy numerical simulations of electroconvection. Based on dimensionless similarity criteria (Reynolds, Péclet numbers, etc.), we establish functional relationships between critical parameters, such as the dimensionless electroconvective vortex diameter and the plateau length of current-voltage curves. Training datasets were generated through extensive numerical experiments using our in-house developed mathematical model, while multilayer feedforward neural networks with backpropagation optimization were employed for regression tasks. The resulting AI (artificial intelligence)-driven hybrid models enable rapid prediction and optimization of EMS design and operating parameters, reducing computational and experimental costs. This research is situated at the intersection of membrane science, artificial intelligence, and computational modeling, forming part of a broader foresight agenda aimed at developing next-generation intelligent membranes and adaptive control strategies for sustainable water treatment. The methodology provides a scalable framework for integrating physically based modeling and machine learning into the design of high-performance electromembrane systems.

为了提高海水淡化效率和降低实验成本,开发先进的EMS数学模型至关重要。在这项研究中,我们提出了一种新的混合方法,将神经网络与高精度电对流数值模拟相结合。基于无量纲相似准则(Reynolds、psamclet数等),建立了无量纲电对流涡直径与电流-电压曲线平台长度等关键参数之间的函数关系。训练数据集是通过广泛的数值实验生成的,使用我们内部开发的数学模型,而多层前馈神经网络与反向传播优化被用于回归任务。由此产生的AI(人工智能)驱动的混合模型可以快速预测和优化EMS设计和操作参数,降低计算和实验成本。这项研究位于膜科学、人工智能和计算建模的交叉点,是旨在开发下一代智能膜和可持续水处理自适应控制策略的更广泛的前瞻性议程的一部分。该方法提供了一个可扩展的框架,将基于物理的建模和机器学习集成到高性能电膜系统的设计中。
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引用次数: 0
Antiparasitic Veterinary Drugs-In Silico Studies of Membrane Permeability, Distribution in the Environment, Human Oral Absorption and Transport Across the Blood-Brain Barrier. 抗寄生虫兽药的膜透性、环境分布、人体口服吸收和血脑屏障运输的硅研究。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-10 DOI: 10.3390/membranes16010039
Anna W Sobańska, Andrzej M Sobański, Elżbieta Brzezińska

The present study examined the safety of 86 veterinary antiparasitic drugs in mammals based on their mobility in the soil-water compartment, bioconcentration factor in fish, and blood-brain barrier permeability. An in silico analysis was performed based on biomembrane permeability descriptors, using novel multiple linear regression, boosted tree, and artificial neural network models. Additionally, intestinal absorption in humans was predicted quantitatively using pkCSM software and qualitatively using SwissADME. It was established that the majority of studied drugs are at least slightly mobile in soil, are unlikely to bioaccumulate in fish, and may be absorbed from the human gastro-intestinal tract; in addition, some of them have high potential to enter the mammalian brain.

本研究从兽药在土壤-水间的流动性、鱼体内的生物浓度因子和血脑屏障的渗透性等方面考察了86种兽药在哺乳动物体内的安全性。利用新颖的多元线性回归、增强树和人工神经网络模型,基于生物膜渗透率描述符进行了计算机分析。此外,使用pkCSM软件定量预测人类肠道吸收,使用SwissADME定性预测。研究表明,大多数药物在土壤中至少有轻微的流动性,不太可能在鱼类体内生物积累,并且可能被人体胃肠道吸收;此外,其中一些具有进入哺乳动物大脑的高潜力。
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引用次数: 0
Optimization of a 100% Product Utilization Process for LPG Separation Based on Distillation-Membrane Technology. 基于蒸馏-膜技术的LPG分离100%产品利用率工艺优化。
IF 3.6 4区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-10 DOI: 10.3390/membranes16010040
Peigen Zhou, Tong Jing, Jianlong Dai, Jinzhi Li, Zhuan Yi, Wentao Yan, Yong Zhou

This study presents the techno-economic optimization of a hybrid distillation-membrane process for the complete fractionation of liquefied petroleum gas (LPG), targeting high-purity propane, n-butane, and isobutane recovery. The process employs an initial distillation column to separate propane (99% purity) from a propane-enriched stream, which is subsequently fed to a two-stage membrane system using an MFI zeolite hollow-fiber membrane for n-butane/isobutane separation. Through systematic simulation and sensitivity analysis, different membrane configurations were evaluated. The two-stage process with a partial residue-side reflux configuration demonstrated superior economic performance, achieving a total operating cost of 31.58 USD/h. Key membrane parameters-area, permeance, and separation factor-were optimized to balance separation efficiency with energy consumption and cost. The analysis identified an optimal configuration: a membrane area of 800 m2, an n-butane permeance of 0.9 kg·m-2·h-1, and a separation factor of 40. This setup ensured high n-alkane recovery while effectively minimizing energy use and capital investment. The study concludes that the optimized distillation-membrane hybrid process offers a highly efficient and economically viable strategy for the full utilization of LPG components.

本研究介绍了用于液化石油气(LPG)完全分馏的混合蒸馏-膜工艺的技术经济优化,目标是回收高纯丙烷、正丁烷和异丁烷。该工艺采用初始精馏塔从丙烷富集流中分离丙烷(纯度为99%),随后使用MFI沸石中空纤维膜将丙烷送入两级膜系统,用于正丁烷/异丁烷分离。通过系统仿真和灵敏度分析,对不同的膜结构进行了评价。采用部分渣油侧回流配置的两级工艺表现出优异的经济性能,总运行成本为31.58美元/小时。对膜的主要参数面积、渗透率和分离系数进行了优化,以平衡分离效率、能耗和成本。分析确定了最佳配置:膜面积为800 m2,正丁烷渗透率为0.9 kg·m-2·h-1,分离系数为40。该装置确保了高正构烷烃回收率,同时有效地减少了能源使用和资本投资。研究表明,优化后的蒸馏-膜混合工艺为LPG组分的充分利用提供了一种高效且经济可行的策略。
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引用次数: 0
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