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ISTFA 2021: Conference Proceedings from the 47th International Symposium for Testing and Failure Analysis最新文献

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Practical Methodologies in Restoring Initial Failure Mode and Backside Focused Ion Beam Cross-Section for Defect Visualization 恢复初始失效模式的实用方法及背面聚焦离子束的缺陷显示
Alvina Jean Tampos, Karl Villareal
Complementary Metal-Oxide Semiconductor (CMOS) Image Sensors are gaining popularity most especially in Automotive Safety and Advanced Driver-Assistance Systems (ADAS) applications. Customer application modules involve oftentimes a third party supplier. When failures involve interaction between an image sensor die and the customer's module, the Failure Analyst has to know the exact failure mechanism to pinpoint whether root cause is in the die fabrication (fab) or packaging assembly (third party supplier). Challenges can befall the analyst: failure modes can recover which renders the unit functional and laboratories most often do not have complete sophisticated analytical laboratory equipment for electrical testing, fault isolation and sample preparation. In this paper, a case study of a CMOS Image Sensor is presented wherein the failure mode recovered which was restored and how the structural limitations were overcome for fault isolation on both front- and back-side. A modified process flow was performed to visualize the defect through backside Focused Ion Beam (FIB) cross-section.
互补金属氧化物半导体(CMOS)图像传感器在汽车安全和高级驾驶辅助系统(ADAS)应用中越来越受欢迎。客户应用程序模块通常涉及第三方供应商。当故障涉及图像传感器模具和客户模块之间的交互作用时,故障分析师必须知道确切的故障机制,以查明根本原因是在模具制造(fab)还是封装组装(第三方供应商)。分析人员可能会遇到挑战:故障模式可以恢复,使设备正常工作,实验室通常没有完整的精密分析实验室设备,用于电气测试、故障隔离和样品制备。本文介绍了一种CMOS图像传感器的案例研究,其中恢复了故障模式,并恢复了故障模式,以及如何克服结构限制以实现正面和背面的故障隔离。采用改进的工艺流程,通过后部聚焦离子束(FIB)的横截面显示缺陷。
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引用次数: 0
Application and Optimization of Automated ECCI Mapping to the Analysis of Lowly Defective Epitaxial Films on Blanket or Patterned Wafers 自动ECCI映射在毡片或图像化晶圆上低缺陷外延膜分析中的应用与优化
Han Han, T. Hantschel, P. Lagrain, C. Porret, R. Loo, M. Baryshnikova, B. Kunert, Libor Strakoš, T. Vystavěl
The physical limits of CMOS scaling, as predicted by Moore's Law, should have already been reached several years ago. However, the scaling of transistors is still ongoing due to continuous improvements in material quality enabling the fabrication of complex device structures with nm-size dimensions. More than ever, the structural properties and the eventual presence of crystalline defects in the various semiconductor materials (SiGe, III/V) play a critical role. Electron channeling contrast imaging (ECCI) is a powerful defect analysis technique developed in recent years. The technique allows for fast and non-destructive characterizations with the potential for extremely low detection limits. The analysis of lowly defective materials requires measurements over large areas to obtain statistically relevant data. Automated ECCI mapping routines enable the quantification of crystalline defect densities as low as ~1e5 cm-2, e.g., Si0.75Ge0.25 strain relaxed buffers (SRB) epitaxially grown on a Si substrate. Methods to reduce the total measurement time without compromising its sensitivity will be discussed. The measurement routine has also been optimized to detect extended crystalline defects in III/V layers, selectively grown on shallow trench isolation patterned Si wafers. Throughout these examples, this study demonstrates the great potential of ECCI as a versatile and industry-relevant technique for defect analysis.
正如摩尔定律所预测的那样,CMOS缩放的物理极限应该在几年前就已经达到了。然而,由于材料质量的不断提高,使得制造纳米尺寸的复杂器件结构成为可能,晶体管的缩放仍在进行中。各种半导体材料(SiGe, III/V)的结构特性和晶体缺陷的最终存在比以往任何时候都起着至关重要的作用。电子通道对比成像(ECCI)是近年来发展起来的一种强大的缺陷分析技术。该技术允许快速和非破坏性的特征与极低的检测限的潜力。对低缺陷材料的分析需要大面积测量以获得统计上相关的数据。自动化ECCI映射程序可以量化低至~1e5 cm-2的晶体缺陷密度,例如生长在Si衬底上的Si0.75Ge0.25应变松弛缓冲(SRB)。本文将讨论在不影响灵敏度的情况下减少总测量时间的方法。测量程序也被优化,以检测III/V层中的扩展晶体缺陷,选择性地生长在浅沟槽隔离图图化硅片上。通过这些例子,本研究证明了ECCI作为一种通用的、与行业相关的缺陷分析技术的巨大潜力。
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引用次数: 0
Logo Classification and Data Augmentation Techniques for PCB Assurance and Counterfeit Detection 用于PCB保证和假冒检测的标识分类和数据增强技术
Mukhil Azhagan Mallaiyan Sathiaseelan, Olivia P. Paradis, Rajat Rai, Suryaprakash Vasudev Pandurangi, Manoj Yasaswi Vutukuru, S. Taheri, N. Asadizanjani
In this manuscript, we present our work on Logo classification in PCBs for Hardware assurance purposes. Identifying and classifying logos have important uses for text detection, component authentication and counterfeit detection. Since PCB assurance faces the lack of a representative dataset for classification and detection tasks, we collect different variants of logos from PCBs and present data augmentation techniques to create the necessary data to perform machine learning. In addition to exploring the challenges for image classification tasks in PCBs, we present experiments using Random Forest classifiers, Bag of Visual Words (BoVW) using SIFT and ORB Fully Connected Neural Networks (FCN) and Convolutional Neural Network (CNN) architectures. We present results and also a discussion on the edge cases where our algorithms fail including the potential for future work in PCB logo detection. The code for the algorithms along with the dataset that includes 18 classes of logos with 14000+ images is provided at this link: https://www.trusthub.org/#/data Index Terms—AutoBoM, Logo classification, Data augmentation, Bill of materials, PCB Assurance, Hardware Assurance, Counterfeit avoidance
在这份手稿中,我们介绍了我们在pcb中用于硬件保证目的的徽标分类方面的工作。标识的识别与分类在文本检测、成分认证和假冒检测等方面有着重要的应用。由于PCB保证面临缺乏用于分类和检测任务的代表性数据集,我们从PCB中收集不同的徽标变体,并提出数据增强技术,以创建执行机器学习所需的数据。除了探索pcb中图像分类任务的挑战之外,我们还介绍了使用随机森林分类器的实验,使用SIFT和ORB全连接神经网络(FCN)和卷积神经网络(CNN)架构的视觉词袋(BoVW)。我们提出了结果,并讨论了我们的算法失败的边缘情况,包括PCB标识检测中未来工作的潜力。算法代码以及包含18类带有14000多个图像的徽标的数据集在此链接中提供:https://www.trusthub.org/#/data索引术语-自动bom,徽标分类,数据增强,物料清单,PCB保证,硬件保证,防伪
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引用次数: 4
Dielectric Film Thickness Measurement Via a Convolutional Neural Network for Integrated Circuit Delayering End Point Detection 基于卷积神经网络的介质膜厚度测量与集成电路分层端点检测
Jonathan Scholl, Nick Darby, Joshua Baur, Y. Patel, I. Boona, K. Wickey, Jeremiah Schley
The integrated circuit (IC) delayering workflow is heavily reliant on operator experience to determine the processing end point, which is the ideal point on an IC where processing should be terminated, to optimize region of interest imaging. The current method of end point detection during IC delayering utilizes qualitative correlation between dielectric film color and dielectric thickness observed via optical microscopy to guide decision making. The goal of this work is to quantify this relationship using computer vision. In the field of computer vision, convolutional neural networks (CNNs) have been successfully applied to capture spatial relationships within images. Given this success, a CNN was trained for thickness estimates of dielectric films using optical images captured during processing for eventual automated end point detection. The trained model explained 39% of the variance in dielectric film thickness with a mean absolute error of approximately 47 nm.
集成电路(IC)分层工作流程在很大程度上依赖于操作员的经验来确定处理终点,这是集成电路上应该终止处理的理想点,以优化感兴趣区域成像。当前的IC脱层终点检测方法利用光学显微镜观察到的介电膜颜色和介电厚度之间的定性相关性来指导决策。这项工作的目标是使用计算机视觉来量化这种关系。在计算机视觉领域,卷积神经网络(cnn)已经成功地应用于捕获图像中的空间关系。考虑到这一成功,我们使用在处理过程中捕获的光学图像训练CNN来估计电介质薄膜的厚度,最终实现自动端点检测。经过训练的模型解释了39%的介电膜厚度变化,平均绝对误差约为47 nm。
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引用次数: 0
A Novel Sample Preparation Method for Frontside Inspection of GaN Devices after Backside Analysis GaN器件背面分析后正面检测的新型样品制备方法
T. Colpaert, S. Verleye
Frontside die inspection by Scanning Electron Microscopy (SEM) is critical to investigate failures that appear dispersed over the GaN die surface and that will be very difficult to localize by the typical Focus Ion Beam (FIB) or Transmission Electron Microscopy (TEM) analysis. Frontside sample preparation is; however, extremely challenging if the device was already subjected to sample preparation for backside Photo Emission Microscopy (PEM). In this paper, a novel sample preparation method is presented where all front side layers are removed and only the 5μm GaN die is left for inspection.
通过扫描电子显微镜(SEM)对模具进行正面检查对于调查分散在GaN模具表面的故障至关重要,并且很难通过典型的聚焦离子束(FIB)或透射电子显微镜(TEM)分析来定位。正面样品制备为;然而,如果该设备已经经过背面光发射显微镜(PEM)的样品制备,则极具挑战性。本文提出了一种新的样品制备方法,该方法去除所有的正面层,只留下5μm GaN芯片供检测。
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引用次数: 0
A New Delayering Application Workflow in Advanced 5nm Technology Device with Xenon Plasma Focus Ion Beam Microscopy 先进5nm氙气等离子体聚焦离子束显微镜器件中一种新的分层应用流程
Hana Choi, Seo Jin Kim, C. H. Kang, C. Tsao
In semiconductor industry, planer analysis is important in many applications such as Passive Voltage Contrast (PVC) and sample preparation for nanoprobing. In order to achieve successful results on the planer surface analysis, a proper delayering technique is critical. As the thickness of metal line, via of Back-End-of Line (BEOL) and contact layer are getting thinner in advanced nodes, we observed convention hand polishing is facing major challenge in endpointing at exactly targeted layer and specific Region of Interest (ROI). In addition, Cobalt process starting from 5nm node brings additional challenges. Cobalt tends to be oxidized easily which becomes not friendly for nanoprobing. The alternative solution to produce good planar surface is to use Plasma Focus Ion Beam (PFIB) technique with patented DX gas assisted. PFIB changes the convention FA workflow and has been proven that the new workflow improves the efficiency of planar failure analysis such as PVC and nanoprobing sample preparation.
在半导体工业中,刨床分析在无源电压对比(PVC)和纳米探针样品制备等许多应用中都很重要。为了在刨床表面分析中获得成功的结果,适当的分层技术是至关重要的。随着金属线、后端线孔(BEOL)和接触层在先进节点上的厚度越来越薄,我们发现传统的手工抛光在精确定位目标层和特定兴趣区域(ROI)方面面临着重大挑战。此外,从5nm节点开始的钴制程带来了额外的挑战。钴容易被氧化,对纳米探测不友好。另一个解决方案是使用等离子体聚焦离子束(PFIB)技术和专利的DX气体辅助。PFIB改变了传统的FA工作流程,并证明了新的工作流程提高了PVC和纳米探针样品制备等平面失效分析的效率。
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引用次数: 0
Advanced Soft Defect Screen Methodology for Nano-Scale SRAM Yield Improvement 提高纳米SRAM成品率的先进软缺陷筛选方法
Pan-Ki Kim, Hyungtae Kim, Youngdae Kim
As technology scales down, the density of Static Random Access Memory (SRAM) devices increases drastically, and their storage capacity grows at the same time. Moreover, SRAMs become more prone to physical defects in each technology node. In addition, resistive defects and parametric defects are increasing which are hard to detect by the conventional test. Thus, the need of effective tests with high fault coverage and low cost increases. In this work, we study the reuse of assist technique (read and write assist) and timing margin control technique, commonly applied to improve the functional margins of SRAM core-cells, to improve the coverage of hard-to-detect marginal defects. This analysis is based on extensive injection of resistive bridging defects in core-cells of a commercial low-power SRAM. We show that assist circuits and timing control circuits can be leveraged to increase the defect coverage can be increases up to 28% at nominal operation voltage by simulation. Some successful case studies are also discussed to demonstrate the efficiency of the proposed electrical stress test methodology.
随着技术的发展,静态随机存取存储器(SRAM)的密度急剧增加,其存储容量也随之增加。此外,ram在每个技术节点上更容易出现物理缺陷。此外,传统检测方法难以检测到的电阻性缺陷和参数性缺陷也在不断增加。因此,对高故障覆盖率和低成本的有效测试的需求增加了。在这项工作中,我们研究了辅助技术(读写辅助)和定时裕度控制技术的重用,这些技术通常用于改善SRAM核心单元的功能裕度,以提高难以检测的边缘缺陷的覆盖率。这一分析是基于在商业低功耗SRAM的核心单元中广泛注入电阻桥接缺陷。我们表明辅助电路和定时控制电路可以被利用来增加缺陷覆盖率,通过仿真可以在标称工作电压下增加到28%。本文还讨论了一些成功的案例,以证明所提出的电应力测试方法的有效性。
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引用次数: 0
EC-SEG: Electronic Component Segmentation for PCB Assurance and Counterfeit Avoidance EC-SEG:用于PCB保证和防伪的电子元件分割
Mukhil Azhagan Mallaiyan Sathiaseelan, Sudarshan Agrawal, Manoj Yasaswi Vutukuru, N. Asadizanjani
PCB Assurance currently relies on manual physical inspection, which is time consuming, expensive and prone to error. In this study, we propose a novel automated segmentation algorithm to detect and isolate PCB components from the boards called EC-Seg. Segmentation and component localization is a vital preprocessing step in component identification, component authentication, as well as in detecting logos and text markings in components. EC-Seg is an efficient method to automate Quality assurance tool-chains and also to aid Bill of Material Extraction in PCBs. Finally, EC-Seg can be used as a Region proposal algorithm for object detection networks to detect and classify microelectronic components, and also to perform sensor fusion with X-Rays to aid in artifact removal in PCB X-Ray tomography. Index Terms—PCB Hardware Assurance, Component Segmentation, Component detection, AutoBoM, Physical Inspection, Visual inspection, Counterfeit detection
PCB保证目前依赖于人工物理检查,这是耗时的,昂贵的,容易出错。在这项研究中,我们提出了一种新的自动分割算法来检测和隔离PCB组件,称为EC-Seg。分割和部件定位是部件识别、部件认证以及检测部件中标识和文本标记的重要预处理步骤。EC-Seg是一种自动化质量保证工具链的有效方法,也有助于pcb中的物料清单提取。最后,EC-Seg可以作为目标检测网络的区域建议算法,用于检测和分类微电子元件,也可以与x射线进行传感器融合,以帮助去除PCB x射线断层扫描中的伪影。索引术语- pcb硬件保证,组件分割,组件检测,自动bom,物理检测,目测检测,伪造检测
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引用次数: 2
Report Classification for Semiconductor Failure Analysis 半导体失效分析报告分类
Frederik Platter, Anna Safont-Andreu, C. Burmer, Konstantin Schekotihin
In their daily work, engineers in the Failure Analysis (FA) laboratory generate numerous documents reporting all their tasks, findings, and conclusions regarding every device they are handled. This data stores valuable knowledge for the laboratory that other experts can consult, however, the nature of it, as individual reports reporting concrete devices and their corresponding processes, makes it inefficient to consult for the human experts. In this context, the following paper proposes a Artificial Intelligence solution for the gathering of this FA knowledge stored in the numerous documents generated in the laboratory. Therefore, we have generated a dataset of FA reports along with their corresponding electrical signatures and physical failures in order to train different supervised classifiers. The results show that the models are able of capturing the patterns underlying the different jobs and predict the causes, showing slightly better results for the physical hypotheses.
在日常工作中,故障分析(FA)实验室的工程师生成大量文档,报告他们处理的每个设备的所有任务、发现和结论。这些数据为实验室存储了其他专家可以参考的有价值的知识,然而,它的性质,作为报告具体设备及其相应过程的个人报告,使得为人类专家提供咨询的效率低下。在此背景下,本文提出了一种人工智能解决方案,用于收集存储在实验室生成的众多文档中的FA知识。因此,我们生成了FA报告的数据集以及相应的电子签名和物理故障,以便训练不同的监督分类器。结果表明,这些模型能够捕捉到不同工作背后的模式,并预测原因,对物理假设的结果稍好一些。
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引用次数: 3
Electro-Optical Probing for Capturing Fast-to-Rise Scan Chain Failures 光电探测捕捉快速上升扫描链故障
Karl Villareal, Rommel Estores, Peter Baert
The paper discusses an imaging sensor exhibiting a fast-to-rise sanity check failure from a scan chain test. The DUT was prepared for backside analysis in a portable daughter-card [1] that enabled the analyst to easily shift between testing platforms such as a standard imaging tester bench and compact scan diagnosis system [2], while being inspected under the Electro-Optical Probing (EOP) machine. To find a failing flip-flop in several-thousands long chain, broken scan chain analysis was performed to narrow down the search to a few chain links was implemented. EOP methods of fault isolation were employed to verify the location of the broken scan cell in those selected flip-flops. Finally, parallel lapping was done to confirm the location of the failing flip-flop under a SEM.
本文讨论了一种扫描链测试中出现快速上升完整性检查故障的成像传感器。该DUT被准备用于在便携式卡上进行背面分析[1],使分析人员能够轻松地在标准成像测试台和紧凑扫描诊断系统[2]等测试平台之间切换,同时在光电探测(EOP)机下进行检查。为了在数千个长链中找到故障触发器,采用了断扫描链分析,将搜索范围缩小到几个链上。采用故障隔离的EOP方法来验证故障扫描单元在所选触发器中的位置。最后,在扫描电镜下进行平行研磨以确定失效触发器的位置。
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引用次数: 0
期刊
ISTFA 2021: Conference Proceedings from the 47th International Symposium for Testing and Failure Analysis
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