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ISTFA 2021: Conference Proceedings from the 47th International Symposium for Testing and Failure Analysis最新文献

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The Role of Cloud Computing in a Modern Reverse Engineering Workflow at the 5nm Node and Beyond 云计算在5nm及以上节点的现代逆向工程工作流中的作用
C. Pawlowicz, Bruno Trindade, Michael Green
A modern reverse engineering (RE) workflow contains many challenges, especially as process nodes drop below the 5nm node. With increased complexity, more circuitry is packed into a smaller area, requiring large quantities of raw data collected and subsequently processed to help reconstruct the original schematics. By leveraging inexpensive cloud computing, orders of magnitude improvement in throughput were achieved for 2D image registration and high quality image segmentation was achieved using machine learning.
现代逆向工程(RE)工作流包含许多挑战,特别是当工艺节点低于5nm节点时。随着复杂性的增加,更多的电路被装入更小的区域,需要收集大量的原始数据并随后进行处理,以帮助重建原始原理图。通过利用廉价的云计算,实现了二维图像配准吞吐量的数量级提高,并使用机器学习实现了高质量的图像分割。
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引用次数: 2
Commonality Analysis for Multiple Chain Integrity Failures 多链完整性故障的共性分析
A. Merassi, M. Medda
The aim of this paper is to disclose an alternative FA approach to handle complex cases, showing multiple chain failures with multiple candidates. Starting from a commonality layout analysis of candidates resulting from the diagnosis, it is possible to identify a common interconnection shared between the several candidates, already at schematic level. The effectiveness of such analysis has been successfully verified by means of a photo-emission microscopy (PEM) analysis, while running scan chain patterns and by physical analysis.
本文的目的是揭示一种替代的FA方法来处理复杂的情况,显示多个候选的多个链故障。从诊断产生的候选候选的共性布局分析开始,有可能确定几个候选候选之间共享的公共互连,已经在示意图级别。通过光发射显微镜(PEM)分析,同时运行扫描链模式和物理分析,成功验证了这种分析的有效性。
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引用次数: 0
Genetic Algorithm-Based Digital Test Optimization Method and its Application to Yield Improvement 基于遗传算法的数字试验优化方法及其在成品率提高中的应用
Y. Chan, S. H. Goh
Narrowing design and manufacturing process margins with technology scaling are one of the causes for a reduction in IC chip test margin. This situation is further aggravated by the extensive use of third-party design blocks in contemporary system-on-chips which complicates chip timing constraint. Since a thorough timing verification prior to silicon fabrication is usually not done due to aggressive product launch schedules and escalating design cost, occasionally, a post-silicon timing optimization process is required to eliminate false fails encountered on ATE. An iterative two-dimensional shmoo plots and pin margin analysis are custom optimization methods to accomplish this. However, these methods neglect the interdependencies between different IO timing edges such that a truly optimized condition cannot be attained. In this paper, we present a robust and automated solution based on a genetic algorithm approach. Elimination of shmoo holes and widening of test margins (up to 2x enhancements) are demonstrated on actual product test cases. Besides test margin optimization, this method also offers insights into the criticality of test pins to accelerate failure debug turnaround time.
随着技术规模的缩小,设计和制造过程的边际缩小是导致IC芯片测试边际减少的原因之一。由于现代片上系统广泛使用第三方设计模块,使得芯片时序约束复杂化,这种情况进一步恶化。由于严格的产品发布时间表和不断上升的设计成本,通常不会在硅制造之前进行彻底的时间验证,因此偶尔需要进行硅后时间优化过程以消除在ATE上遇到的错误故障。迭代二维shmoo图和引脚裕度分析是实现这一目标的自定义优化方法。然而,这些方法忽略了不同IO时序边之间的相互依赖性,从而无法达到真正的优化条件。在本文中,我们提出了一种基于遗传算法的鲁棒自动化解决方案。在实际的产品测试用例中演示了消除shmoo孔和扩大测试裕度(高达2倍的增强)。除了测试余量优化之外,该方法还提供了对测试引脚的重要性的见解,以加快故障调试的周转时间。
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引用次数: 0
Fault Isolation Approaches for Nanoscale TSV Interconnects in 3D Heterogenous Integration 三维异构集成中纳米尺度TSV互连的故障隔离方法
K. Jacobs, A. Jourdain, I. De Wolf, E. Beyne
We report optical and electron beam-based fault isolation approaches for short and open defects in nanometer scale through silicon via (TSV) interconnects (180×250 nm, 500 nm height). Short defects are localized by photon emission microscopy (PEM) and optical beam-induced current (OBIC) techniques, and open defects are isolated by active voltage contrast imaging in the scanning electron microscope (SEM). We confirm our results by transmission electron microscopy (TEM) based cross sectioning.
我们报告了基于光学和电子束的故障隔离方法,用于通过硅通孔(TSV)互连(180×250 nm, 500 nm高度)在纳米尺度上的短缺陷和开放缺陷。利用光子发射显微镜(PEM)和光束感应电流(OBIC)技术对短缺陷进行定位,利用扫描电子显微镜(SEM)的有源电压对比成像技术对开放缺陷进行隔离。我们通过透射电子显微镜(TEM)的横截面证实了我们的结果。
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引用次数: 0
Practical Methodologies in Restoring Initial Failure Mode and Backside Focused Ion Beam Cross-Section for Defect Visualization 恢复初始失效模式的实用方法及背面聚焦离子束的缺陷显示
Alvina Jean Tampos, Karl Villareal
Complementary Metal-Oxide Semiconductor (CMOS) Image Sensors are gaining popularity most especially in Automotive Safety and Advanced Driver-Assistance Systems (ADAS) applications. Customer application modules involve oftentimes a third party supplier. When failures involve interaction between an image sensor die and the customer's module, the Failure Analyst has to know the exact failure mechanism to pinpoint whether root cause is in the die fabrication (fab) or packaging assembly (third party supplier). Challenges can befall the analyst: failure modes can recover which renders the unit functional and laboratories most often do not have complete sophisticated analytical laboratory equipment for electrical testing, fault isolation and sample preparation. In this paper, a case study of a CMOS Image Sensor is presented wherein the failure mode recovered which was restored and how the structural limitations were overcome for fault isolation on both front- and back-side. A modified process flow was performed to visualize the defect through backside Focused Ion Beam (FIB) cross-section.
互补金属氧化物半导体(CMOS)图像传感器在汽车安全和高级驾驶辅助系统(ADAS)应用中越来越受欢迎。客户应用程序模块通常涉及第三方供应商。当故障涉及图像传感器模具和客户模块之间的交互作用时,故障分析师必须知道确切的故障机制,以查明根本原因是在模具制造(fab)还是封装组装(第三方供应商)。分析人员可能会遇到挑战:故障模式可以恢复,使设备正常工作,实验室通常没有完整的精密分析实验室设备,用于电气测试、故障隔离和样品制备。本文介绍了一种CMOS图像传感器的案例研究,其中恢复了故障模式,并恢复了故障模式,以及如何克服结构限制以实现正面和背面的故障隔离。采用改进的工艺流程,通过后部聚焦离子束(FIB)的横截面显示缺陷。
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引用次数: 0
Chip Recombination Method in Planar Deprocessing – A Solution for Failure Analysis on Chip Edge Defects 平面去加工中的芯片重组方法——芯片边缘缺陷失效分析的一种解决方案
K. C. Cheong, Gabriel Pragay, Wiwy Wudjud, Rafael Lainez
Planar deprocessing is a vital failure analysis (FA) technique for semiconductor chip reverse engineering. The basic concept of planar deprocessing is to remove all the “unnecessary” materials of a chip to expose an area of interest (AOI) and maintain the chip planarity and surface evenness. Finger deprocessing is one of the common techniques applied to this concept. This technique is essential in physical FA, especially for advanced bulk fin field-effect transistor (FinFET) devices. The success of finger deprocessing technique depends on certain factors, one of which is the location of AOI region. Application of finger deprocessing becomes incredibly challenging for AOI close to chip edge due to the chip edge effect, i. e. the chip edge is deprocessed much faster than the chip center. Plasma focused ion beam (PFIB) planar deprocessing is the primary solution to solve this problem. However, the PFIB capability is a luxury tool for most analysis labs. To overcome this challenge, a novel chip recombination method is introduced. With this method, planar deprocess can be achieved by conventional finger deprocessing technique and more importantly can be applied in general analysis labs. This paper will discuss the newly developed method in a step-by-step guide basis and show two cases with AOI(s) in the chip edge region to demonstrate its capability.
平面去处理是半导体芯片逆向工程中一项重要的失效分析技术。平面去处理的基本概念是去除芯片上所有“不必要”的材料以暴露感兴趣区域(AOI)并保持芯片的平面度和表面均匀性。手指去处理是应用于这一概念的常见技术之一。这种技术在物理FA中是必不可少的,特别是对于先进的体翅片场效应晶体管(FinFET)器件。手指去处理技术的成功与否取决于若干因素,其中之一就是AOI区域的位置。对于靠近芯片边缘的AOI,由于芯片边缘效应,即芯片边缘的去处理速度比芯片中心快得多,因此手指去处理的应用变得非常具有挑战性。等离子体聚焦离子束(PFIB)平面预处理是解决这一问题的主要方法。然而,对于大多数分析实验室来说,PFIB功能是一种奢侈的工具。为了克服这一挑战,提出了一种新的芯片重组方法。该方法不仅可以实现传统手指去处理技术的平面去处理,更重要的是可以应用于一般的分析实验室。本文将逐步讨论新开发的方法,并展示两个在芯片边缘区域具有AOI(s)的案例来演示其能力。
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引用次数: 0
Submicron Non-contact Simultaneous Infrared and Raman Spectroscopy for Challenging Failure Analysis 亚微米非接触式红外和拉曼光谱同时用于具有挑战性的故障分析
M. Lo, Jay Anderson, E. Dillon, M. Kansiz, C. Marcott
We introduce a new infrared (IR) technique that provides submicron spatial resolution by making use of an infraredvisible, pump-probe arrangement that also offers a simultaneous Raman measurement in formerly challenging failure and contamination analyses. These challenges are typically due to the lack of spatial resolution and sample preparation restrictions from conventional FTIR, plus auto-fluorescence (AF) from Raman spectroscopy. Such a combined Optical PhotoThermal InfraRed (O-PTIR) and Raman instrumentation offers spatial resolution improvement over conventional IR measurements by 30 times at 1000 cm-1. The technique also improves sensitivity to exceptionally small quantities (? 400 femtogram) in reflection mode by sensing the photothermal response arising from absorbing infrared radiation (Fig. 1) [1]. The AF-free O-PTIR technique also delivers constant spatial resolution over the entire mid-IR range due to the use of a fixed wavelength probe beam at 532 nm [2]. Simultaneous Raman confirms and complements the O-PTIR measurements in cases with low AF. We will illustrate three examples that will highlight the advantage of the novel technique commonly observed in the failure and contamination analysis community.
我们介绍了一种新的红外(IR)技术,该技术通过利用红外可见泵浦探针装置提供亚微米空间分辨率,该技术还可以在以前具有挑战性的故障和污染分析中提供同步拉曼测量。这些挑战通常是由于传统FTIR缺乏空间分辨率和样品制备限制,加上拉曼光谱的自动荧光(AF)。这种结合了光学光热红外(O-PTIR)和拉曼仪器的空间分辨率比传统红外测量在1000 cm-1下提高了30倍。该技术还提高了对极少量(?400飞图)在反射模式下,通过感知吸收红外辐射产生的光热响应(图1)[1]。由于使用532 nm的固定波长探针束,无af的O-PTIR技术还在整个中红外范围内提供恒定的空间分辨率[2]。在低AF情况下,同步拉曼证实并补充了O-PTIR测量。我们将举例说明三个例子,以突出在故障和污染分析社区中常见的新技术的优势。
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引用次数: 0
Quantitative Study of Photoelectric Laser Stimulation for Logic State Imaging in Embedded SRAM 嵌入式SRAM逻辑状态成像光电激光刺激的定量研究
S. Chef, C. T. Chua, J. Tay, C. Gan
The use of optical techniques for attacking integrated circuits (ICs) at the silicon level is increasingly being reported. Although these attacks can be complex to set and require skilled attacker that can access expensive equipment, they are nonetheless very powerful. Among the different applications described in literature, there has been a focus on extracting data directly from embedded SRAM. Such attacks can provide access to highly sensitive information such as encryption keys and bypass various security strategies. An attacker usually exploits one of the several interactions that exist between light and semiconductor to generate an image where content can be directly qualified by the data in memory (Logic State Image – LSI). Thermal laser stimulation (TLS) and laser probing (EOFM-Electro-Optical Frequency Mapping) have been reported in the literature recently but Photoelectric Laser Stimulation (PLS) did not get as much attention. Considering the potential advantages of PLS over other techniques (e.g. lower power requirements to generate current/voltage change, effect can be triggered at shorter wavelength which may lead to an improved spatial resolution), we investigate in this paper if logic state images can be generated with PLS on a variety of devices and do a comparative assessment with state-of-the-art technologies to assess potential benefits and limitations.
利用光学技术攻击硅级集成电路(ic)的报道越来越多。尽管这些攻击的设置可能很复杂,并且需要熟练的攻击者才能访问昂贵的设备,但它们仍然非常强大。在文献中描述的不同应用中,有一个重点是直接从嵌入式SRAM中提取数据。这种攻击可以提供对加密密钥等高度敏感信息的访问,并绕过各种安全策略。攻击者通常利用光和半导体之间存在的几种相互作用中的一种来生成图像,其中的内容可以直接由存储器中的数据限定(逻辑状态图像- LSI)。热激光刺激(TLS)和激光探测(eofm -电光频率映射)近年来已经有文献报道,但光电激光刺激(PLS)却没有得到足够的重视。考虑到PLS与其他技术相比的潜在优势(例如,产生电流/电压变化所需的功率更低,可以在更短的波长触发效果,这可能导致空间分辨率的提高),我们在本文中研究了PLS是否可以在各种设备上生成逻辑状态图像,并与最先进的技术进行比较评估,以评估潜在的好处和局限性。
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引用次数: 1
Enabling Automated Sample Delayering, Imaging, and Probing Prep with an Adaptive Endpointing Workflow 通过自适应端点工作流程实现自动样品分层、成像和探测准备
Sean Morgan-Jones, P. Carleson, M. Najarian, Gavin Mitchson, N. Franco, Sophia Weeks, Suri Mandala
The development of advanced logic processing technologies has hit a critical slowing period over the past 10 years. Long gone are the booming days of exponential growth seen in chip transistor density as described by Moore's Law back in 1965.[1] With modern logic manufacturers now capable of creating transistors in the 5-7 nm node range, having the ability to isolate, inspect, and probe individual metal and via layers is of utmost importance for defect inspection and design validation. In this realm of failure analysis, it is critical that design manufacturers possess the ability to isolate any given single layer of their logic samples. These isolated layers can be inspected for defects via SEM, provide validation of CAD designs, or tested with electrical probing for failure analysis. The work here-in describes a functional workflow that enables manufacturers to perform this kind of sample preparation in an automated fashion using the Thermo Scientific™ Helios™ G5 PFIB platform. This workflow can be utilized by both the Thermo Scientific Full Wafer and Small Dual Beam PFIB platforms to streamline sample analysis and failure testing in both the lab and fabrication environments.
在过去的十年里,先进逻辑处理技术的发展进入了一个关键的减速期。1965年摩尔定律所描述的芯片晶体管密度呈指数增长的繁荣时代早已一去不复返了。[1]随着现代逻辑制造商现在能够制造5- 7nm节点范围内的晶体管,能够隔离,检查和探测单个金属和通层对于缺陷检查和设计验证至关重要。在这个故障分析领域,设计制造商拥有隔离任何给定的逻辑样本的单层的能力是至关重要的。这些隔离层可以通过扫描电镜检查缺陷,提供CAD设计的验证,或用电气探测进行故障分析。这里的工作描述了一个功能工作流,使制造商能够使用Thermo Scientific™Helios™G5 PFIB平台以自动化的方式执行这种样品制备。该工作流程可用于Thermo Scientific的全晶圆和小型双光束PFIB平台,以简化实验室和制造环境中的样品分析和故障测试。
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引用次数: 0
Nanomilling and STEM Imaging of Sub-50 nm InP HEMT 亚50 nm InP HEMT的纳米铣削和STEM成像
Besmeh F. Raya
The sub-50 nm Indium Arsenide Composite Channel (IACC) High Electron Mobility Transistors (HEMTs) are fabricated on 100 mm Indium Phosphide (InP) substrates. This technology offers the best performance for low-noise and high-frequency, space and military applications. Typical failure mechanisms are observed in III-V HEMT technologies, including gate sinking, impact ionization and electromigration. Experiments were conducted to understand failure mechanisms of the IACC HEMTs by life testing devices at accelerated temperatures and biases; their electrical characteristics were measured at each stress interval. In order to determine which devices and where any defects occurred after the accelerated life tests, an additional test was completed, a Low-Noise Amplifier (LNA) Circuit assessment. The Low-Noise Amplifier (LNA) Circuit assessment determines which HEMT device is the weakest amongst the LNA circuit. Since many of the known III-V semiconductor failure mechanisms physically degrade or damage HEMTs, cross-sections are important to prepare to detect these mechanisms. In this presentation, advanced microscopy techniques with sub-nanometer resolutions, will examine physical characteristics of the HEMT at the atomic scale. The microscopy techniques will include a Focused Ion Beam/Scanning Electron Microscope (FIB/SEM), Nanomill and a Transmission Electron Microscope (TEM) along with Energy Dispersive Spectroscopy (EDS).
在100mm磷化铟(InP)衬底上制备了低于50nm的砷化铟复合通道(IACC)高电子迁移率晶体管(hemt)。该技术为低噪声和高频、空间和军事应用提供了最佳性能。在III-V型HEMT中观察到典型的失效机制,包括栅极下沉、冲击电离和电迁移。在加速温度和偏置条件下,通过寿命测试装置了解IACC hemt的失效机理;在每个应力区间测量它们的电特性。为了确定在加速寿命测试后出现哪些器件和任何缺陷,完成了另一项测试,即低噪声放大器(LNA)电路评估。低噪声放大器(LNA)电路评估确定哪个HEMT器件是LNA电路中最弱的。由于许多已知的III-V型半导体失效机制会物理地降解或损坏hemt,因此横截面对于准备检测这些机制非常重要。在本次演讲中,先进的亚纳米分辨率显微镜技术将在原子尺度上检查HEMT的物理特性。显微镜技术将包括聚焦离子束/扫描电子显微镜(FIB/SEM),纳米磨和透射电子显微镜(TEM)以及能量色散光谱(EDS)。
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引用次数: 0
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ISTFA 2021: Conference Proceedings from the 47th International Symposium for Testing and Failure Analysis
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