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ISTFA 2021: Conference Proceedings from the 47th International Symposium for Testing and Failure Analysis最新文献

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Wafer Pattern Recognition for Detecting Process Abnormalities in NAND Flash Memory Manufacturing 用于NAND快闪记忆体制造过程异常侦测的晶圆模式识别
Jeongin Choe, Taehyeon Kim, Saetbyeol Yoon, Sangyong Yoon, Ki-Whan Song, J. Song, Myungsuk Kim, Woo Young Choi
We have adopted various defect detection systems in the front stage of manufacturing in order to effectively manage the quality of flash memory products. In this paper, we propose an intelligent pattern recognition methodology which enables us to discriminate abnormal wafer automatically in the course of NAND flash memory manufacturing. Our proposed technique consists of the two steps: pre-processing and hybrid clustering. The pre-processing step based on process primitives efficiently eliminates noisy data. Then, the hybrid clustering step dramatically reduces the total amount of computing, which makes our technique practical for the mass production of NAND flash memory.
为了有效地管理闪存产品的质量,我们在制造前期采用了各种缺陷检测系统。本文提出了一种智能模式识别方法,可以自动识别NAND闪存制造过程中的异常晶圆。我们提出的技术包括两个步骤:预处理和混合聚类。基于过程原语的预处理步骤有效地消除了噪声数据。然后,混合聚类步骤大大减少了计算总量,使我们的技术对NAND闪存的批量生产具有实用性。
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引用次数: 0
Pushing Failure Mode Stimulus to Overcome the Limitation/Boundaries of Soft Defect Localization Tools 推失效模式刺激克服软缺陷定位工具的局限性/边界
A. Norico, Rommel Estores
Temperature dependent failures are some of the most challenging cases that will be encountered by the analyst. Soft Defect Localization (SDL) is a technique used to analyze such temperature-dependent, ‘soft defect’ failures [1]. There are many literatures that discuss this technique and its different applications [2-7]. Dynamic Analysis by Laser Stimulation (DALS) is one of the known SDL implementations [8-11]. However, there are cases where the failure is occurring at a temperature where the laser alone is not sufficient to effectively induce a change of device behavior. In these situations, the analyst needs to think out of the box by understanding how the device will react to external conditions and to make necessary adjustments in DALS settings. This paper will discuss three cases that presents different challenges such as performing DALS analysis where the failing temperature is too high for the laser to induce a change of behavior from ambient temperature, cold temperature failure, complex triggering (Serial Peripheral Interface, SPI), and using an internal signal as input for DALS analysis. The approach used for a successful DALS analysis of each case will be discussed in detail.
与温度相关的故障是分析人员将遇到的一些最具挑战性的情况。软缺陷定位(SDL)是一种用于分析这种温度相关的“软缺陷”故障的技术[1]。有许多文献讨论了该技术及其不同的应用[2-7]。激光刺激动态分析(DALS)是一种已知的SDL实现方法[8-11]。然而,在某些情况下,故障发生在激光本身不足以有效诱导器件行为变化的温度下。在这些情况下,分析师需要通过了解设备如何对外部条件做出反应并对DALS设置进行必要的调整来跳出常规思维。本文将讨论提出不同挑战的三种情况,如执行DALS分析,其中故障温度过高,激光无法诱导环境温度的行为变化,冷温度故障,复杂触发(串行外设接口,SPI),以及使用内部信号作为DALS分析的输入。我们将详细讨论成功地对每种情况进行DALS分析所使用的方法。
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引用次数: 0
Non-Visual Defect Identification by Dopant Analysis Method in FinFET Devices 基于掺杂分析方法的FinFET器件非视觉缺陷识别
Seungjun Son, C. Penley, J. Hurst, Chris Michon, Yong Guo, Rafael Lainez, J. Reifsnider
For a specific IDDQ failure only around SRAM cell boundary, we conducted a systematic investigation in the lab involving electrical, physical, and chemical analysis. Following electrical test locating the failure area according to PEM (photon emission microscopy) and physical defect analysis resulting in NDF (no defect found), we explored an alternative method to define the failure. In this paper, we demonstrated the success of using tunneling AFM (TUNA) in diagnosing such an IDDQ failure occurring in FinFET devices. AFM (TUNA) analysis was able to visualize clearly the dopant discrepancies in comparison between the IDDQ fail and pass references in FinFET transistors. The dopant abnormalities indicated the current IDDQ fail was caused by processes that impaired the dopant implantation.
对于仅在SRAM单元边界附近的特定IDDQ故障,我们在实验室进行了系统的调查,包括电气,物理和化学分析。在根据PEM(光子发射显微镜)定位故障区域的电气测试和导致NDF(未发现缺陷)的物理缺陷分析之后,我们探索了一种替代方法来定义故障。在本文中,我们展示了使用隧道AFM (TUNA)诊断FinFET器件中发生的这种IDDQ故障的成功。AFM (TUNA)分析能够清晰地显示FinFET晶体管中IDDQ失效和通过参考之间的掺杂差异。掺杂异常表明当前的IDDQ失效是由阻碍掺杂注入的过程引起的。
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引用次数: 0
SCM Application and Failure Analysis Procedure for Ion-Implantation Issues in Power Devices 功率器件中离子注入问题的单片机应用及失效分析程序
Kuang-Tse Ho, Cheng-Che Li
This research summarizes failure analysis results about ionimplantation related issues in Si-based power devices, including diode, MOSFET and IGBT. To find out this kind of defects, sample preparation, fault isolation and SCM inspection are critical steps, which will be explained in detail in this paper.
本研究总结了硅基功率器件中离子注入相关问题的失效分析结果,包括二极管、MOSFET和IGBT。为了发现这类缺陷,样品制备、故障隔离和单片机检测是关键步骤,本文将对此进行详细说明。
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引用次数: 0
Photon Emission Microscopy of HfO2 ReRAM Cells HfO2 ReRAM细胞的光子发射显微镜
F. Stellari, E. Wu, T. Ando, M. Frank, P. Song
In this paper, we discuss the use of spontaneous Photon Emission Microscopy (PEM) for observing filaments formed in HfO2 Resistive Random Access Memory (ReRAM) cells. A CCD and an InGaAs camera can be used to quickly observe photon emission in both reverse (reset) and forward (set) bias conditions. An electric field model and a uniform Poisson spatial distribution model are used to explain the intensity and location of the experimental data. Single filament fluctuations and multiple filaments are also observed for the first time.
在本文中,我们讨论了使用自发光子发射显微镜(PEM)来观察HfO2电阻性随机存取存储器(ReRAM)细胞中形成的细丝。CCD和InGaAs相机可以在反向(复位)和正向(设置)偏置条件下快速观察光子发射。用电场模型和均匀泊松空间分布模型来解释实验数据的强度和位置。单灯丝波动和多灯丝波动也首次被观测到。
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引用次数: 3
Quantile Based Statistical Failure Analysis for Wafer Level Test Comparison 基于分位数的晶圆级测试比较统计失效分析
Jeongwon Bae, Minjoo Kim, Jongbum Lee, Myunghoon Oak, Choongsun Park, Sunghun Park, Sungsoo Yim, Hee-Il Hong, Jooyoung Lee
In semiconductor manufacturing or testing, when changing the items such as parts, materials or equipment, many engineers use the equivalence test to hedge the risk of new process. Equivalence Test Procedure (ETP) uses a modified algorithm of Cohen's d and F-ratio for comparing two test samples when it evaluates the statistical allowance in the second stage. These logics are estimated under the assumption of normality for the underlying population. However, there are many wafer level test items such as Fail Bit Count (FBC) where their populations are non-normal distribution. Because the standard deviation in the two algorithms is over-estimated in wafer level test distribution, the two algorithms fail to represent the size of difference for the two samples exactly. Therefore, we introduce quantile comparison equivalence criteria (QCEC) which is robust to overall data distribution and outlier-free. To instruct engineers about the change cause of the data distribution, we create new statistics called ‘Center or Dispersion’ (CoD) that distinguish between center difference and dispersion difference. For practical application, we conduct the case study on Dynamic Random Access Memory (DRAM) FBC data. For wafer level test 199 items, it is found that the QCEC's accuracy improves by 20% compared to the accuracy of Cohen's d. It also shows a 75% improvement over the accuracy of the F-ratio.
在半导体制造或测试中,当改变零件、材料或设备等项目时,许多工程师使用等效测试来对冲新工艺的风险。等效检验程序(ETP)在第二阶段评估统计容差时,使用一种改进的科恩d和f比算法来比较两个测试样本。这些逻辑是在基础总体的正态假设下估计的。然而,有许多晶圆级测试项目,如失败位计数(FBC),其总体是非正态分布。由于两种算法的标准差在晶圆级测试分布中被过高估计,这两种算法不能准确地表示两个样本的差异大小。因此,我们引入了对整体数据分布具有鲁棒性和无异常值的分位数比较等效准则(QCEC)。为了指导工程师了解数据分布的变化原因,我们创建了新的统计数据,称为“中心或分散”(CoD),以区分中心差和分散差。在实际应用中,我们对动态随机存取存储器(DRAM) FBC数据进行了案例研究。对于晶圆级测试199项,发现QCEC的准确度比Cohen的准确度提高了20%。它也显示了比f比准确度提高了75%。
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引用次数: 0
Early Fault-Analysis Using In-Line Raman Spectroscopy Metrology 利用在线拉曼光谱测量技术进行早期故障分析
D. Fishmana, L. Neemana, N. Meira, Y. Orena, G. Baraka, A. Avidana, J. Ofeka
As semiconductor device dimensions scale down, process variation impact on reliability becomes increasingly severe. This trend stems from the high-reliability requirements typical for advanced system applications, the narrowing process margins and the high sensitivity of devices to material and dimensional variations. At the process level, many deviations from nominal conditions can degrade the devices' reliability. Examples are induced charge traps in the various types of memory cells, electrical performance inhibitors due to lattice defects or poor stress management and poor data retention due to contamination by killer elements. We claim that monitoring and correcting deviations throughout the fabrication process provides an effective approach for preventing reliability failures. By restricting deviations below specific threshold levels and screening out reliability and End Of line (EOL) related parameters, eventual device reliability can be safeguarded. This paper addresses the relationship between various process parameters and reliability, and reviews the enablers of preventive, early-detection inline metrology in the fab.
随着半导体器件尺寸的缩小,工艺变化对可靠性的影响日益严重。这一趋势源于先进系统应用的高可靠性要求,工艺边际的缩小以及设备对材料和尺寸变化的高灵敏度。在工艺层面,许多偏离标称条件会降低器件的可靠性。例如,各种类型的存储单元中的诱导电荷陷阱,由于晶格缺陷或应力管理不良而导致的电性能抑制,以及由于杀手元素污染而导致的数据保留不良。我们声称在整个制造过程中监测和纠正偏差为防止可靠性故障提供了有效的方法。通过限制偏差低于特定阈值水平,筛选可靠性和EOL (End Of line)相关参数,可以保障最终的设备可靠性。本文讨论了各种工艺参数与可靠性之间的关系,并回顾了fab中预防性、早期检测在线计量的实现因素。
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引用次数: 0
Thickness Control and Targeting in Large Scale Automated XTEM Lamella Preparation 大规模自动化XTEM薄片制备中的厚度控制与定位
V. Dixit, B. Gauntt, Taehun Lee
The automation of both, transmission electron microscopy (TEM) imaging and lamella preparation using focused ion beam (FIB) has gathered an enormous momentum in last few years, especially in the semiconductor industry. The process development of current and future microprocessors requires a precise control on the patterning of a multitude of ultrafine layers, several of which are in the order of nanometers. The statistical accuracy and reliability of TEM based metrology and failure analysis of such complex and refined structures across the wafer needs a large-scale sampling, which is feasible only with an automation. An inherent requirement of automating TEM sample preparation entails a need of a robust and repeatable methodology that provides both, a good thickness control and an accurate targeting, on the intended feature in the ultra-thin lamella. In this work, key factors that impact both these aspects of a TEM lamella preparation will be discussed. In addition, steps needed to ensure that FIB toolsets consistently and reliably produce high quality samples, will be highlighted.
透射电子显微镜(TEM)成像和聚焦离子束(FIB)制备薄片的自动化在过去几年中获得了巨大的发展势头,特别是在半导体行业。当前和未来微处理器的工艺发展需要对大量超细层的图案进行精确控制,其中一些是纳米级的。基于瞬变电磁法的测量和失效分析的统计准确性和可靠性需要大规模的采样,而这只有通过自动化才能实现。自动化TEM样品制备的固有要求是需要一种可靠且可重复的方法,该方法既能提供良好的厚度控制,又能准确定位超薄薄片的预期特征。在这项工作中,将讨论影响透射电镜片层制备这两个方面的关键因素。此外,将强调确保FIB工具集始终可靠地产生高质量样品所需的步骤。
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引用次数: 0
Plasma Etching Pre-treatment for a TEM Lamella Preparation of 3D NAND with High Aspect Ratio 等离子体刻蚀预处理用于高纵横比三维NAND的TEM片层制备
Yu-Chi Chen, Bing-Chang Li, Pei-Ling Hsu, Tsung-Yi Lin, I-An Chen, Chun-Hung Lin, Hsin-Cheng Hsu, C. Yeh, N. Lian, Ta-Hone Yang, Kuang-Chao Chen
The 3D NAND sample with high aspect ratio (HAR) etched by plasma was investigated. By controlling the plasma etching parameters, a relatively high etch rate could be obtained. Moreover, with appropriately controlling the etch time, we could etch top region of HAR sample with expected number of layers, which could help us to completely analyze the high aspect ratio sample with TEM cross-section analysis, especially for the middle region of 3D NAND.
研究了等离子体刻蚀高纵横比(HAR)三维NAND样品。通过控制等离子体刻蚀参数,可以获得较高的刻蚀速率。此外,通过适当控制刻蚀时间,我们可以以预期的层数刻蚀HAR样品的顶部区域,这可以帮助我们用TEM截面分析完整地分析高纵横比样品,特别是3D NAND的中间区域。
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引用次数: 0
Workflow Solution for Positional Characterization of 3D NAND Channel Tilt/Shift 3D NAND通道倾斜/移位位置表征的工作流程解决方案
M. Najarian
Manufacturers of the emerging 3D NAND market are working to continually add more memory capacity by increasing the number of layers in the device stacks. As the device stacks get taller, the manufacturers face many challenges for creating the devices with very high aspect ratios (HAR)1 such as those shown in Figure 1. In order to monitor and improve the processes, metrology information is required for 3D analysis of critical dimensions and tilt/shift relative positions of the channels through the device height2.
新兴3D NAND市场的制造商正在努力通过增加器件堆栈的层数来不断增加内存容量。随着设备堆栈变得越来越高,制造商在创建具有非常高长宽比(HAR)1的设备时面临许多挑战,如图1所示。为了监控和改进工艺,需要计量信息来通过设备高度对关键尺寸和通道的倾斜/移位相对位置进行3D分析2。
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引用次数: 0
期刊
ISTFA 2021: Conference Proceedings from the 47th International Symposium for Testing and Failure Analysis
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