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Microstructure evolution and mechanical property of powder metallurgy Ti6Al4V alloy with high oxygen concentrations 高氧浓度粉末冶金Ti6Al4V合金的组织演变与力学性能
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-11-02 DOI: 10.1080/00325899.2022.2141095
Yang Zhou, Fang Yang, Cun-guang Chen, Zhimeng Guo
ABSTRACT High oxygen Ti6Al4V alloys are fabricated by vacuum sintering and hot rolling using hydrogenation-dehydrogenation Ti6Al4V powder and ZrO2 powder as raw materials. The complete dissolution of oxygen and zirconium atoms results in an increase in lattice constant and strength. As-rolled Ti64-ZrO2 sample exhibits a bimodal structure with a fine acicular α phase of around 1 μm. Ti64-0.75 ZrO2 alloy with equivalent oxygen content close to 0.6 wt.-% presents a good combination of the high tensile strength (1180.2 MPa) and sufficient elongation (7.3%). Therefore, the critical oxygen content for the ductile-to-brittle transition of powder metallurgy Ti6Al4V alloy can be improved by suitable preparation methods. The formation of a fine β transformation structure may be one of the reasons for maintaining sufficient ductility.
摘要以Ti6Al4V粉末和ZrO2粉末为原料,采用真空烧结和热轧的方法制备了高氧Ti6Al4V合金。氧和锆原子的完全溶解导致晶格常数和强度的增加。轧制态Ti64-ZrO2样品表现出双峰结构,细针状α相约为1 μm。等效氧含量接近0.6wt.-%的Ti64-0.75ZrO2合金呈现出高拉伸强度(1180.2 MPa)和足够的伸长率(7.3%)。因此,通过合适的制备方法可以提高粉末冶金Ti6Al4V合金的韧脆转变的临界氧含量。精细β转变结构的形成可能是保持足够延展性的原因之一。
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引用次数: 0
Influence of heat treatment and densification on the load capacity of sintered gears 热处理和致密化对烧结齿轮承载能力的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-10-28 DOI: 10.1080/00325899.2022.2138171
P. Scholzen, A. Rajaei, J. Brimmers, B. Hallstedt, T. Bergs, C. Broeckmann
ABSTRACT The powder metallurgical manufacturing of gears offers a promising opportunity in terms of reducing the noise emission and increasing the power density. Sintered gears weigh less than conventional gears and potentially have a better noise-vibration-harshness behaviour, due to the remaining porosity. However, the potential of sintered gears for highly loaded applications is not fully utilised yet. Six variants of surface densified and case-hardened sintered gears from Astaloy Mo85 are tested to analyse the impact of the densification and case hardening depths on both the tooth root and flank load bearing capacities. Experimental investigations including metallography and computer tomography are carried out to characterise the microstructure. Furthermore, a simulation model is developed to quantitatively describe the residual stress and hardness profiles after the heat treatment. The load bearing capacity was improved by increasing the densification and case hardening depths, where the effect of the case hardening was identified to be predominant.
齿轮的粉末冶金制造在降低噪声排放和提高功率密度方面提供了一个很有前途的机会。烧结齿轮的重量比传统齿轮轻,并且由于剩余的孔隙率,可能具有更好的噪声-振动粗糙度。然而,高负荷应用的烧结齿轮的潜力尚未得到充分利用。对Astaloy Mo85公司生产的6种表面致密化和表面硬化的烧结齿轮进行了试验,分析了致密化和表面硬化深度对齿根和齿侧承载能力的影响。实验研究包括金相和计算机断层扫描,以表征微观结构。此外,建立了定量描述热处理后残余应力和硬度分布的模拟模型。通过增加致密化和淬火深度来提高合金的承载能力,其中淬火的作用是主要的。
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引用次数: 0
Impact of powder reusability on batch repeatability of Ti6Al4V ELI for PBF-LB industrial production 粉末重复使用性对用于PBF-LB工业生产的Ti6Al4V ELI批量重复性的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-10-18 DOI: 10.1080/00325899.2022.2133357
L. Cordova, C. Sithole, Eric Macía Rodríguez, I. Gibson, M. Campos
ABSTRACT In powder bed fusion laser beam (PBF-LB), powder reusability remains key to keeping cost-effectivity as well as sustainability. In this study, highly sensitive Ti6Al4V ELI powder typically used for medical and aerospace applications is studied. Powder properties of new and reused powders after 10 build cycles subjected to variations such as morphology, particle size distribution (PSD), chemical composition and flowability were analysed. The flow rate using Carney flowmeter increased from 6.8 s to 12 s. Oxygen content slightly increased from 0.11% to 0.12%. The dimensional deviations are measured in six builds of eight samples spread through the build plate. The density of the cubes does not show relevant differences in density (from 99.6% to 99.9%), only the last batch exhibits slightly lower density than the previous builds. Studied properties for the powder and builds are maintained throughout the experiment, demonstrating repeatability of industrial production of metal parts.
在粉末床聚变激光束(PBF-LB)中,粉末的可重用性是保持成本效益和可持续性的关键。在本研究中,研究了通常用于医疗和航空航天应用的高灵敏度Ti6Al4V ELI粉末。分析了新粉末和重复使用粉末在10个构建周期后的粉末性能,如形态、粒度分布(PSD)、化学成分和流动性的变化。卡尼流量计的流量由6.8 s增加到12 s。氧含量由0.11%增加到0.12%。尺寸偏差是在六个构建中测量的,八个样本分布在构建板上。多维数据集的密度没有显示出相关的密度差异(从99.6%到99.9%),只有最后一批数据集的密度略低于之前的构建。在整个实验过程中,粉末和结构的研究特性保持不变,证明了金属零件工业生产的可重复性。
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引用次数: 2
Development of powder bed fusion – laser beam process for AISI 4140, 4340 and 8620 low-alloy steel AISI 4140、4340和8620低合金钢粉末床熔化-激光束工艺的发展
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-10-17 DOI: 10.1080/00325899.2022.2134083
W. Hearn, P. Harlin, E. Hryha
ABSTRACT This study focuses on process development and mechanical property evaluation of AISI 4140, 4340 and 8620 low-alloy steel produced by powder bed fusion – laser beam (PBF-LB). Process development found that increasing the build plate preheating temperature to 180°C improved processability, as it mitigated lack of fusion and cold cracking defects. Subsequent mechanical testing found that the low-alloy steels achieved a high ultimate tensile strength (4140:∼1400 MPa, 4340:∼1500 MPa, 8620:∼1100 MPa), impact toughness (4140:∼90–100 J, 4340:∼60–70 J, 8620:∼150–175 J) and elongation (4140:∼14%, 4340:∼14%, 8620:∼14–15%) that met or exceeded the ASTM standards. Mechanical testing also revealed limited directional anisotropy that was attributed to low levels of internal defects (< 0.1%), small grains with weak crystallographic texture and improved tempering due to build plate preheating and post PBF-LB stress relief. This indicates that with adequate process development, low-alloy steels produced by PBF-LB can meet or exceed the performance of conventionally produced alloys.
摘要本研究的重点是通过粉末床熔融-激光束(PBF-LB)生产AISI 4140、4340和8620低合金钢的工艺开发和力学性能评估。工艺开发发现,将构建板预热温度提高到180°C可以改善可加工性,因为它减轻了未熔合和冷裂缺陷。随后的机械测试发现,低合金钢达到了较高的极限抗拉强度(4140:~1400 MPa,4340:~1500 MPa,8620:~1100 MPa)、冲击韧性(4140:~90–100 J、4340:~60–70 J、8620:~150–175 J)和伸长率(4140:~14%、4340:~14%、8620:~14–15%)达到或超过ASTM标准。机械测试还显示,有限的方向各向异性归因于低水平的内部缺陷(< 0.1%)、具有弱结晶织构的小晶粒以及由于构建板预热和PBF-LB后应力消除而改善的回火。这表明,随着工艺的充分发展,PBF-LB生产的低合金钢可以达到或超过传统生产的合金的性能。
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引用次数: 3
Fritz Thümmler, Prof. Dr.-Ing. habil, 1924–2022
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-10-06 DOI: 10.1080/00325899.2022.2131144
R. Oberacker
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引用次数: 0
Finite element simulation of different deformation modes for powder hot forging 粉末热锻不同变形模式的有限元模拟
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-08-30 DOI: 10.1080/00325899.2022.2116401
G. Bagliuk, S. Kyryliuk
ABSTRACT Comparative results of numerical simulation of the process of hot forging of porous preforms with an axial hole for two deformation schemes are presented: in a die with a flash groove on the inner surface of the forged workpiece cavity and in a closed die. A significant difference in the nature of the evolution of the distribution of deformations and density over the cross-section of the workpiece for the two considered schemes is noted. It is shown that forging in a die with an open volume provides significantly higher degrees of material deformation during forging compared to closed forging, which should lead to an increase in the quality of the structure and final properties of the forged material.
摘要给出了两种变形方案下带轴向孔的多孔预制件热锻过程的数值模拟比较结果:在锻造工件腔内表面有闪光槽的模具中和在闭合模具中。注意到,对于所考虑的两种方案,变形和密度在工件横截面上的分布的演变性质存在显著差异。研究表明,与闭合锻造相比,在具有开放体积的模具中锻造在锻造过程中提供了显著更高程度的材料变形,这将导致锻造材料的结构质量和最终性能的提高。
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引用次数: 0
Study of mechanical and tribological properties of Ti–6Al–4V alloy fabricated by powder bed fusion laser beam 粉末床熔融激光束制备Ti–6Al–4V合金的力学和摩擦学性能研究
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-08-30 DOI: 10.1080/00325899.2022.2116405
Xiaojie Shi, Peipei Lu, Xiu Ye, Shuai Ren, Yiyao Wang, Zi-hua Xie, Yiqing Ma, Xiaojin Miao, Meiping Wu
ABSTRACT Powder bed fusion laser beam, as one of the most promising forming technologies, offers unmatched benefits over traditional processing, particularly in the production of Ti–6Al–4V. The influence of laser line energy density (LLED) on the forming surface, phase composition, micro-hardness, tensile characteristics and wear resistance of Ti–6Al–4V alloy were explored to disclose the evolution of mechanical and tribological properties. According to the findings, the LLED causes ‘depressions’ and ‘highlands’ between nearby scanning tracks. The phase composition did not alter appreciably as LLED increased. Micro-hardness and tensile characteristics increased initially, then declined, and the value of maximum micro-hardness and ultimate tensile strength were 388.17 HV0.2 and 1197.5 MPa, respectively. Furthermore, when the LLED is 0.24 J mm–1, the wear resistance is optimal under the aviation lubricant medium, with an average friction coefficient of 0.1505 and volume wear rate of 6.95∗10−8 mm2∗N−1, and a wear mechanism of mild furrow wear and adhesion wear.
摘要:粉末床融合激光束作为最有前途的成形技术之一,与传统工艺相比,具有无与伦比的优势,尤其是在Ti–6Al–4V的生产中。探讨了激光线能量密度(LLED)对Ti–6Al–4V合金成形表面、相组成、显微硬度、拉伸特性和耐磨性的影响,揭示了其力学性能和摩擦学性能的演变。根据研究结果,LLED会导致附近扫描轨道之间出现“凹陷”和“高地”。随着LLED的增加,相组成没有明显变化。显微硬度和拉伸特性先增加后下降,最大显微硬度和极限拉伸强度分别为388.17HV0.2和1197.5 MPa。此外,当LLED为0.24 J时 mm–1,在航空润滑介质下的耐磨性最佳,平均摩擦系数为0.1505,体积磨损率为6.95*10−8 mm2*N−1,磨损机制为轻度沟槽磨损和粘着磨损。
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引用次数: 1
Effect of reuse times on H13 powder properties processed by selective electron beam melting 重复使用次数对选择性电子束熔炼H13粉末性能的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-08-25 DOI: 10.1080/00325899.2022.2115758
Xin Yang, Chenhao Sun, Fenghui Wang, Yang-lan Lai, S. Liu, Yingkang Wei, J. Yang, Hui-ping Tang
ABSTRACT The inconsistency of high material cost and powder properties are the primary barriers to widespread adoption of metal additive manufacturing. Obviously, powder reuse without affecting the properties of the parts can reduce the cost burden. In this study, the properties of H13 (4Cr5MoSiV1) powder were evaluated 16 build cycles in selective electron beam melting. Results show that the crystal plane spacing and particle size of the powder increased with reuse. With the increase i reuse times, more irregular particles appeared and the flowability decreased. The oxygen and nitrogen content of powder gradually increases from 149 to 250 ppm and 237 ppm to 394 ppm, respectively, with reuse. The simulation results show that the wider particle size distribution, the better the relative packing performance of the powder layer. Powder reuse has no negative effect on the hardness of the as-built samples.
高材料成本和粉末性能的不一致性是金属增材制造广泛采用的主要障碍。显然,在不影响零件性能的情况下,粉末的重复使用可以减少成本负担。在本研究中,对H13 (4Cr5MoSiV1)粉末在选择性电子束熔炼中16次构建循环的性能进行了评价。结果表明,随着重复使用,粉末的晶面间距和粒度增大。随着重复使用次数的增加,不规则颗粒增多,流动性下降。粉末的氧和氮含量分别从149 ppm到250 ppm和237 ppm到394 ppm逐渐增加,重复使用。模拟结果表明,粒径分布越宽,粉末层的相对堆积性能越好。粉末的重复使用对成品样品的硬度没有负面影响。
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引用次数: 1
Investigation of mechanical properties and microstructure of Ti-15% Mo alloy produced by mechanical alloying and sintering with SPS (MA-SPS) SPS(MA-SPS)烧结Ti-15%Mo合金的力学性能和微观组织研究
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-07-22 DOI: 10.1080/00325899.2022.2102839
Mahdi Mirzaaghaei, F. Qods, H. Arabi, M. Milani, B. Mohammad Sadeghi, M. Nourbakhsh
ABSTRACT The goal of this study was to investigate the mechanical properties and microstructure of Ti-15% Mo alloy fabricated using the mechanical alloying and spark plasma sintering (MA-SPS) method. Accordingly, Ti and Mo powders were milled for different times, including 5, 15, 25, 35, and 45 h, and the SPS technique for sintering under a pressure of 25 MPa at 1100°C was used. The X-ray diffraction (XRD) analysis, optical and electron microscopy (SEM), hardness measurements, and compression testing were used to study the phases formed, the morphology of powders, microstructure, and mechanical properties of the as-prepared samples, respectively. The results revealed that owing to increasing the mechanical milling time, the percentage of the beta phase formed was higher, and in addition, it influenced the microstructure and mechanical properties of the samples fabricated after the sintering process. GRAPHICAL ABSTRACT
摘要本研究的目的是研究采用机械合金化和火花等离子体烧结(MA-SPS)方法制备的Ti-15%Mo合金的力学性能和微观结构。因此,Ti和Mo粉末被研磨不同的时间,包括5、15、25、35和45 h、 以及在25压力下烧结的SPS技术 使用1100°C下的MPa。使用X射线衍射(XRD)分析、光学和电子显微镜(SEM)、硬度测量和压缩测试分别研究了所制备样品的相形成、粉末形态、微观结构和机械性能。结果表明,由于机械铣削时间的增加,β相的形成百分比更高,此外,它还影响了烧结过程后制备的样品的微观结构和力学性能。图形摘要
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引用次数: 2
Binder-jetting of TiCN-based cermets TiCN基金属陶瓷的粘结剂喷射
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-07-19 DOI: 10.1080/00325899.2022.2099636
Christian Berger, J. Pötschke, M. Fries, T. Moritz, A. Michaelis
ABSTRACT Additive Manufacturing is experiencing an upswing in many sectors of industry for a broad variety of materials. Processes are mainly developed for polymers and metals. For ceramics, hardmetals and especially cermets there are only a few additive processes suitable. The powder-based technique Binder-Jetting is one of these suitable processes with high productivity and relatively low green density. Within this study, TiCN-based cermets are printed by Binder-Jetting for the first time. The complexity of influences of the morphology and composition of cermet powders are discussed in regard to bulk density and material properties of printed and sintered parts. Studied TiCN-based cermet compositions represent different Ni and Mo2C contents. Main points of this investigation are further the adjustment of ratio of the raw materials for good sintering behaviour and their influence on the microstructures and as a function of varied sintering temperatures.
摘要增材制造业在许多行业中都在经历一场针对各种材料的崛起。工艺主要针对聚合物和金属开发。对于陶瓷、硬质合金,尤其是金属陶瓷,只有少数几种添加剂工艺适用。基于粉末的技术粘结剂喷射是这些合适的工艺之一,具有高生产率和相对低的生坯密度。在本研究中,首次通过粘结剂喷射法印刷了TiCN基金属陶瓷。讨论了金属陶瓷粉末的形态和成分对印刷和烧结零件的体积密度和材料性能的影响的复杂性。所研究的TiCN基金属陶瓷成分代表了不同的Ni和Mo2C含量。本研究的要点是进一步调整原材料的比例以获得良好的烧结性能,以及它们对微观结构的影响,以及作为不同烧结温度的函数。
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引用次数: 3
期刊
Powder Metallurgy
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