Tungsten, a critical strategic metal, is recognized for its exceptional melting point, density, hardness, and wear resistance. These properties make it indispensable in industries such as cemented carbides, alloy steels, electronics, defense, and aerospace. Despite its importance, global tungsten resources are unevenly distributed, with high-grade wolframite ores becoming increasingly rare. As a result, attention has shifted toward more complex tungsten ores like scheelite, which present challenges in mineral composition, fine particle sizes, and extraction efficiency. This review provides a comprehensive analysis of the global distribution of tungsten reserves, focusing on their mineralogical characteristics and recent innovations in mineral processing and metallurgy. Key advancements in flotation techniques, reagent development, and physical separation methods such as gravity, magnetic, and electrostatic separation are discussed. Furthermore, the paper examines sustainable metallurgical extraction technologies, including alkaline pressure leaching, acid decomposition, and solvent extraction. The future of tungsten processing is also explored, with a focus on intelligent ore sorting, bio-metallurgy, and process intensification, aiming to provide a theoretical and technical framework for the clean and efficient utilization of tungsten resources.
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