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Enhancing cellular structure, mechanical properties, thermal stability and flame retardation of EVA/NR blend nanocomposite foams by silicon dioxide-based flame retardant 用二氧化硅基阻燃剂增强EVA/NR共混纳米复合泡沫的细胞结构、力学性能、热稳定性和阻燃性
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-08-31 DOI: 10.1177/14777606211042028
Alif Walong, B. Thongnuanchan, N. Uthaipan, T. Sakai, N. Lopattananon
Flame retardant rubber foams of ethylene vinyl acetate (EVA)/natural rubber (NR)/layered silicate blends filled with silicon dioxide (SiO2) were prepared by using azodicarbonamide (ADC) as a blowing agent. Specifically, SiO2 was added in EVA/NR blend nanocomposites to produce good flame retardant foams. The properties of EVA/NR blend nanocomposite foams with different SiO2 loading (0, 20, 30, 40 parts per hundred rubber, phr) were investigated through transmission electron microscopy (TEM), scanning electron microscopy (SEM), rheological property test, mechanical property measurement, flammability tests, thermogravimetry analysis (TGA) and pyrolysis-gas chromatography-mass spectrometry (Pyrolysis-GC-MS). Compared with the simple EVA/NR blend nanocomposite, the added SiO2 increased the blend compatibility between EVA and NR phases and melt strength/viscosity of the EVA/NR blend nanocomposites, thus promoting cellular structure of the EVA/NR nanocomposite foams. Increasing SiO2 loading resulted in higher cell density, smaller cell size, and lower volume of void. These improvements caused higher strength and elastomeric recovery. The LOI test results showed that flame retardancy of the EVA/NR blend nanocomposite foams increased at higher SiO2 loading as a result of formation of insulation silicon dioxide-based char. TGA and pyrolysis-GC-MS analyses also validated the finding that the silicon dioxide-based char in the foamed samples containing higher SiO2 loading was more effective on improving thermal stability, which was responsible for lower material combustibility and better flame retardancy. Based on our finding, it was concluded that a good flame retardant EVA/NR blend nanocomposite foam with the best improvement in strength and elastomeric recovery was achieved when combined with 40 phr SiO2.
以偶氮二甲酰胺(ADC)为发泡剂,制备了以二氧化硅(SiO2)填充的醋酸乙烯(EVA)/天然橡胶(NR)/层状硅酸盐共混物的阻燃泡沫橡胶。通过在EVA/NR共混纳米复合材料中添加SiO2,制备出了良好的阻燃泡沫。通过透射电镜(TEM)、扫描电镜(SEM)、流变性能测试、力学性能测试、可燃性测试、热重分析(TGA)和热解-气相色谱-质谱分析(热解-气相色谱-质谱分析)研究了不同SiO2(0、20、30、40 /百橡胶,phr)载荷下EVA/NR共混纳米复合泡沫的性能。与单纯的EVA/NR共混纳米复合材料相比,SiO2的加入提高了EVA/NR相的共混相容性和EVA/NR共混纳米复合材料的熔体强度/粘度,从而促进了EVA/NR纳米复合泡沫的细胞结构。增加SiO2负载可以提高孔密度,减小孔尺寸,减小孔隙体积。这些改进提高了强度和弹性回复率。LOI测试结果表明,当SiO2含量增加时,EVA/NR共混纳米复合泡沫的阻燃性提高,这是由于形成了绝缘二氧化硅基炭。TGA和热解-气相色谱-质谱分析也证实了二氧化硅基炭在含有较高SiO2负载的泡沫样品中更有效地提高热稳定性,从而降低材料的可燃性和更好的阻燃性。在此基础上,我们得出结论,当添加40 phr的SiO2时,可以获得良好的阻燃EVA/NR共混纳米复合泡沫,其强度和弹性体回收率都有最好的提高。
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引用次数: 3
Ground tire rubber/polyamide 6 thermoplastic elastomers produced by dry blending and compression molding 碾磨轮胎橡胶/聚酰胺6热塑性弹性体生产的干共混和压缩成型
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-08-13 DOI: 10.1177/14777606211038956
Roberto C Vázquez Fletes, Erick O Cisneros López, Pedro Ortega Gudiño, E. Mendizábal, Rubén González Núñez, D. Rodrigue
This study investigates the addition of ground tire rubber (GTR) into virgin polyamide 6 (PA6) to produce thermoplastic elastomer (TPE) blends. In particular, a wide range of GTR concentration (0–100% wt.) was possible by using a simple dry blending technique of the materials in a powder form followed by compression molding. The molded samples were characterized in terms of morphological (scanning electron microscopy), physical (density and hardness) and mechanical (tension, flexion and impact) properties. The results showed a decrease in tensile and flexural moduli and strengths with GTR due to its elastomeric nature. However, significant increases were observed on the tensile elongation at break (up to 167%) and impact strength (up to 131%) compared to the neat PA6 matrix. Based on the results obtained, an optimum GTR content around 75% wt. was observed which represents a balance between high recycled rubber content and a sufficient amount of matrix to recover all the particles. These results represent a first step showing that a simple processing method can be used to produce low cost PA6/GTR compounds with a wide range of physical and mechanical properties.
本研究研究了在原聚酰胺6 (PA6)中添加磨碎轮胎橡胶(GTR)以生产热塑性弹性体(TPE)共混物。特别是,通过使用粉末形式的材料的简单干混合技术,然后进行压缩成型,可以实现大范围的GTR浓度(0-100% wt.)。通过形态学(扫描电镜)、物理(密度和硬度)和机械(拉伸、弯曲和冲击)性能对模制样品进行表征。结果表明,由于GTR的弹性体性质,它的拉伸和弯曲模量和强度都有所降低。然而,与纯PA6基体相比,断裂伸长率(高达167%)和冲击强度(高达131%)显著增加。根据所获得的结果,观察到最佳GTR含量约为75% wt.,这代表了高再生橡胶含量和足够数量的基质之间的平衡,以回收所有颗粒。这些结果表明,一种简单的加工方法可以用于生产具有广泛物理和机械性能的低成本PA6/GTR化合物。
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引用次数: 5
Ultraviolet light exposure degradation effect on the properties of nanocrystalline cellulose-reinforced polyvinyl alcohol composite film 紫外光照射对纳米纤维素增强聚乙烯醇复合膜性能的降解影响
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-08-12 DOI: 10.1177/14777606211038957
N. S. Sri Aprilia, Abdul Khalil Hps, N. Olaiya, A. Amin, C. Abdullah, Suraiya Kamarazaman, Z. Zuhra, Khairul Rahmah, F. Fitriani, D. Gopakumar
PVA used in packaging applications has been faced with a UV light degradation challenge, which often reduces its durability while in use. The UV light stability enhancement effect of nanocrystalline cellulose (NCC) reinforcement in PVA was studied. Polyvinyl alcohol composite film was reinforced with NCC from palm oil waste (PVA-NCC film) and exposed to UV light (22 W, SUV-16 254 nm) for different time duration to study the material durability enhancement. The percentage weight loss of the samples was measured to observe the UV light degradation effect. Furthermore, the samples’ structural, morphological, and tensile properties were studied before and after exposure to UV light with FT-IR, scanning electron microscopy (SEM), and tensile test. The results showed physical degradation, morphological and tensile properties enhancement of PVA with NCC’s addition. The addition of NCC to the PVA matrix reduced the degradation rate under UV light significantly. Also, the percentage of weight loss was observed to change with the exposure time to UV light.
用于包装应用的聚乙烯醇一直面临着紫外线降解的挑战,这往往会降低其耐久性,而在使用中。研究了纳米晶纤维素增强聚乙烯醇(PVA)的紫外光稳定性。用棕榈油废NCC增强聚乙烯醇复合膜(PVA-NCC膜),并在不同时间(22 W, SUV-16 254 nm)下暴露,研究材料的耐久性增强。测定样品的失重率,观察紫外光降解效果。利用红外光谱(FT-IR)、扫描电镜(SEM)和拉伸试验研究了紫外光照射前后样品的结构、形态和拉伸性能。结果表明,NCC的加入使PVA的物理性能下降,形貌和拉伸性能增强。在紫外光下,NCC的加入显著降低了PVA的降解率。此外,观察到体重减轻的百分比随紫外线照射时间的变化而变化。
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引用次数: 2
Waste cooking oils as processing aids for eco-sustainable elastomeric compounding 废食用油作为生态可持续弹性体复合材料的加工助剂
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.1177/14777606211028982
V. Cherubini, F. Lamastra, M. Bragaglia, F. Nanni
This work focuses on the replacement of mineral oils with bio-based waste cooking oils in rubber compounding. Two different waste cooking oils from potatoes and chicken frying process were analyzed by means of chemical and rheological tests to evaluate the chemical composition, the oxidative stability and the viscosity. Waste oils have been introduced in elastomeric compounds as substitute for typical processing aids (i.e. lubricants). Cure kinetics of rubber compounds was studied by rheological characterization. Mechanical properties of vulcanized samples were determined by means of tensile tests, hardness tests and dynamic mechanical analysis. The waste oils showed a rheological behavior very similar to the mineral oils conventionally employed in rubber manufacturing leading to almost the same processability of the resulting compound. The waste oils did not significantly affect the vulcanization kinetics of the rubber compound, as expected for conventional lubricants. Waste cooking oils and mineral oil show analogous influence on mechanical properties of cured compounds. At increasing oil content, the elongation at break and the tensile strength increased whereas the values of Elastic Modulus at 100% strain, the Storage Modulus and Shore A Hardness decreased with respect to the oil-free sample. These results are very promising, confirming the possibility to replace the mineral oils, in a good practice of circular economy.
研究了用生物基废食用油替代矿物油在橡胶复合中的应用。通过化学和流变学试验,对马铃薯和鸡肉煎炸过程中产生的两种不同的废食用油进行了化学成分、氧化稳定性和粘度的分析。废油已被引入弹性体化合物中,作为典型加工助剂(即润滑剂)的替代品。用流变学表征方法研究了橡胶化合物的固化动力学。通过拉伸试验、硬度试验和动态力学分析,确定了硫化试样的力学性能。废油表现出与橡胶制造中通常使用的矿物油非常相似的流变行为,导致所得化合物的加工性能几乎相同。废油对橡胶化合物的硫化动力学没有显著影响,这与传统润滑剂的预期不同。废食用油和矿物油对固化化合物的力学性能有类似的影响。随着含油量的增加,断裂伸长率和抗拉强度增加,而100%应变弹性模量、储存模量和邵氏硬度相对于无油样品降低。这些结果非常有希望,证实了替代矿物油的可能性,在循环经济的良好实践中。
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引用次数: 5
Reusing ground tire rubber powder as thermoplastic elastomers with excellent superhydrophobicity and self-cleaning performance 将磨碎的轮胎胶粉重新用作热塑性弹性体,具有优异的超疏水性和自清洁性能
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-07-01 DOI: 10.1177/14777606211019422
Xingshuo Zhang, Ruotao Feng, Zhaobo Wang
A simple, effective and inexpensive method was proposed to reuse ground tire rubber (GTR) powder by preparing a superhydrophobic surface via a molding process. The obtained superhydrophobic surface was based on low-density polyethylene (LDPE) / ground tire rubber (GTR) thermoplastic elastomers (TPEs) where the styrene-butadiene-styrene block copolymer (SBS) was used as compatibilizer and series sandpapers were used as templates. The mechanical properties, hydrophobic properties, surface morphology and self-cleaning property were investigated systematically. The results showed that both of the mechanical properties and superhydrophobicity could be greatly improved with a certain amount of SBS. The superhydrophobic surface based on molded LDPE/SBS/GTR (weight ratio = 40/15/60) TPE exhibited excellent superhydrophobicity (with a contact angle of 164.6° ± 3.0° and a tilt angle of 4.4° ± 1.9°). Furthermore, abundant tearing microstructure could be found obviously by morphology observation. Optical images indicated the surface possessed of low adhesion force and self-cleaning property.
提出了一种简单、有效和廉价的方法,即通过模塑工艺制备超疏水表面来回收轮胎磨粉。以低密度聚乙烯(LDPE) /磨胎橡胶(GTR)热塑性弹性体(TPEs)为基材,以苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)为相容剂,以系列砂纸为模板,制备了超疏水表面。系统地研究了材料的力学性能、疏水性、表面形貌和自清洁性能。结果表明,SBS的加入大大提高了材料的力学性能和超疏水性。以LDPE/SBS/GTR(重量比为40/15/60)为基材的超疏水表面(接触角为164.6°±3.0°,倾角为4.4°±1.9°)表现出优异的超疏水性能。此外,通过形貌观察可以明显发现丰富的撕裂组织。光学图像表明,表面具有低附着力和自清洁性能。
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引用次数: 2
Investigating the influence of carbon nanotube on the performance of asphalt binder 研究了碳纳米管对沥青粘结剂性能的影响
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-06-30 DOI: 10.1177/14777606211019413
Peerzada Mosir Shah, M. S. Mir
The purpose of this study aims at investigating the impact of multi-walled carbon nanotubes (MWCNT’s) on the properties of low viscosity grade asphalt binder. Asphalt binder with viscosity grade-10 is selected as the control binder and later it is modified with different percentages of MWCNT’s (0.5–2.5%). Penetration, softening point, ductility and rotational viscosity test were employed for evaluating the effect of MWCNT’s on basic physical properties of modified asphalt binder. Dynamic Shear Rheometer (DSR) is used for evaluating the rheological properties of the base and modified bitumen, for both aged and unaged bitumen. Based on the conventional and basic rheological tests, it was seen that the addition of MWCNT’s improved the high-temperature performance of modified bitumen. Multiple Stress Creep and Recovery (MSCR) test results revealed that the addition of MWCNT’s improved the creep and recovery of modified binders for both stress intensities (0.1 kPa and 3.2 kPa) which confirms that the modified binder is more rut resistant. Moreover, it was observed that there was a significant improvement in the aging resistance of the asphalt binder due to addition of MWCNTs. However low temperature performance of MWCNTs was not encouraging. Also, MWCNTs addition to asphalt binder was found to be stable under high-temperature storage condition. Overall, there is a significant amount of improvement using MWCNTs in the base asphalt binder.
本研究旨在探讨多壁碳纳米管(MWCNT’s)对低粘度级沥青粘结剂性能的影响。选择粘度等级为10级的沥青粘结剂作为对照粘结剂,然后加入不同比例的MWCNT(0.5-2.5%)对其进行改性。通过渗透试验、软化点试验、延性试验和旋转粘度试验,评价了MWCNT对改性沥青粘结剂基本物理性能的影响。动态剪切流变仪(DSR)用于评估老化和未老化沥青的基础和改性沥青的流变特性。通过常规流变学试验和基础流变学试验,发现MWCNT的加入改善了改性沥青的高温性能。多重应力蠕变和恢复(MSCR)试验结果表明,在0.1 kPa和3.2 kPa的应力强度下,MWCNT的加入改善了改性粘结剂的蠕变和恢复,证实了改性粘结剂具有更强的抗车辙性。此外,还观察到MWCNTs的加入显著提高了沥青粘结剂的抗老化性能。然而,MWCNTs的低温性能并不理想。此外,在沥青粘结剂中添加MWCNTs在高温储存条件下是稳定的。总的来说,在基础沥青粘合剂中使用MWCNTs有显著的改善。
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引用次数: 4
Study of effect of waste tire rubber which is a recycling material in production of laminated veneer lumber (LVL) boards 废旧轮胎橡胶是一种回收材料,对其在单板层积板生产中的作用进行了研究
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-06-08 DOI: 10.1177/14777606211019408
Kadir Özkaya, Taner Dizel, H. O. Imirzi
The amount of waste produced by people increases with the increasing population in the world. Especially non-recyclable wastes have become a major environmental problem. Waste tires that emerge as car demands of people increase are one of the non-recyclable wastes. In this study, the usage possibilities of powder rubbers obtained from waste car tires were examined in the production of laminated veneer lumber (LVL) boards, which are preferred as furniture and decoration material in the forest products industry. For this, three different tree species (Scotch Pine—Pinus silvestris L., Oriental Beech—Fagus orientalis L., Stinking Juniper—Juniperus foetidissima Wild.) and two different types of glue (UF and PVAc glues) were used. Waste tire rubbers (WTR) were mixed into the glue in different proportions (0%, 10%, 20%, 30%). Physical (full dry and equilibrium moisture density, contraction in the transversal and longitudinal direction) and mechanical tests (MoR, MoE, bonding resistance) were performed on the LVL samples prepared. According to the results obtained, it has been seen that the mixtures of 10% and 20% WTR increase the LVL resistance. An eco-friendly building material has been obtained by using WTR produced from waste car tires in production of LVL.
随着世界人口的增加,人们产生的废物量也在增加。特别是不可回收的垃圾已经成为一个重大的环境问题。废轮胎是随着人们对汽车需求的增加而出现的不可回收废弃物之一。在这项研究中,从废弃汽车轮胎中获得的粉末橡胶在生产复合单板木材(LVL)板中的使用可能性进行了研究,这种木材是林产品工业中首选的家具和装饰材料。为此,使用了三种不同的树种(苏格兰松-西洋松,东方山毛榉-东方fagus orientalis L.,臭杜松- foetidissima Wild.)和两种不同类型的胶水(UF和PVAc胶)。将废轮胎橡胶(WTR)按不同比例(0%、10%、20%、30%)掺入胶中。对所制备的LVL样品进行了物理(完全干燥和平衡水分密度,横向和纵向收缩)和力学测试(MoR, MoE,粘结阻力)。结果表明,10%和20% WTR的掺量均能提高LVL电阻。利用废旧汽车轮胎生产的WTR生产LVL,获得了一种环保型建筑材料。
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引用次数: 1
The effect of clay organophilization on wood plastic composite (WPC) based on recycled high density polyethylene (HDPE) and coir fiber 粘土有机干燥对再生高密度聚乙烯(HDPE)和椰壳纤维木塑复合材料(WPC)的影响
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-06-02 DOI: 10.1177/14777606211019404
M. Nunes, A. F. Farias, E. Medeiros, J. Oliveira, I. Santos, L. H. Carvalho, Amélia S F Santos
One way to optimize composite mechanical properties is through hybridization with small amounts of reinforcing fillers. Thus, this study investigates the effect of incorporation of 3 wt% of clay (BT) and organoclay (OBT) on the properties of a recycled wood plastic composite (WPC) based on HDPE and 20 wt% of coir fiber compounded with 5 wt% of maleic anhydride-grafted polypropylene (PP-g-MA), as coupling agent, and 5 wt% of Struktol TPW 113, as lubricating agent. Raw materials were characterized by X-ray fluorescence (XRF), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). Coir fiber was characterized by optical microscopy and TGA. Wood plastic formulations (with clay and organoclay) were prepared in an internal mixer coupled to a torque rheometer operating at 190°C, 60 rpm for 10 min. Then, the mixtures were compression molded. Formulations were characterized by SEM, TGA, DSC, tensile and water absorption tests. FTIR analysis showed the characteristic bands of organophilic clay. XRD showed an increment in the interplanar distance of the clay, after the incorporation of quaternary ammonium salt (distearyl dimethyl ammonium chloride, Praepagen® WB), confirming the organoclay formation. Organophilization decreases the clay hydrophilic character and reduces the water uptake of WPC-BT. Despite the fact that BT incorporation led to WPC nanocomposite with intercalated structure, this WPC-clay composition did not show a significant increase in tensile strength and elongation at break. The poor interfacial adhesion between the raw materials and the polymer matrix, the low aspect ratio provided by coir fibers and also, the partially intercalated structure of composites have contributed to this behavior.
优化复合材料力学性能的一种方法是与少量增强填料杂交。因此,本研究考察了3wt %的粘土(BT)和有机粘土(OBT)的掺入对以HDPE为基础的再生木塑复合材料(WPC)性能的影响,该复合材料以20%的coir纤维为基础,以5%的马来酸酐接枝聚丙烯(PP-g-MA)为偶联剂,5%的Struktol tpw113为润滑剂。采用x射线荧光(XRF)、傅里叶变换红外光谱(FTIR)、x射线衍射(XRD)、扫描电镜(SEM)和热重分析(TGA)对原料进行了表征。用光学显微镜和热重分析仪对椰壳纤维进行了表征。木塑配方(含粘土和有机粘土)在内部混合器中制备,该混合器与扭矩流变仪在190°C, 60 rpm下工作10分钟。然后,混合物被压缩成型。通过SEM、TGA、DSC、拉伸、吸水等测试对配方进行表征。FTIR分析显示了亲有机粘土的特征带。XRD显示,加入季铵盐(二硬脂酰二甲基氯化铵,Praepagen®WB)后,粘土的面间距增加,证实了有机粘土的形成。有机干燥降低了粘土的亲水性,降低了WPC-BT的吸水率。尽管BT的掺入导致WPC纳米复合材料具有插层结构,但这种WPC-粘土组成并未显示出抗拉强度和断裂伸长率的显著增加。原料与聚合物基体之间的界面附着力差,椰壳纤维提供的低纵横比以及复合材料的部分插层结构都是导致这种行为的原因。
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引用次数: 2
Technical possibilities for recycling plastics from agribusiness 从农业企业回收塑料的技术可能性
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-06-01 DOI: 10.1177/14777606211019420
F. Cadena, M. Aldás, Alex Darío Aguilar, Allyson Inga, D. Cando
Plastic waste generated by the Ecuadorian agro-industrial sector represents one of the main environmental impacts, particularly in floricultural and banana production, as a result of its use as a greenhouse cover and as a protective element for the fruit cluster, respectively. The situation become more complicated because of the level of degradation caused by environmental exposure and the degree of contamination due to the use of agrochemicals that plastics present once their useful life has expired. The current research was divided into two stages: characterization of plastic waste and conditioning prior to reprocessing. The results revealed the plastic waste of the floricultural and banana sector, whose predominant material corresponds to LDPE and HDPE, respectively, presents a level of contamination that allows them to be considered as “non-hazardous” waste, which allows them to be recycled, but their processes must be properly controlled and carried out by qualified people. The level of degradation in the exposed banana bags showed losses of mechanical properties of tensile less than 50%, which means that the material is not degraded and it is feasible to recycle it directly. Additionally, the FTIR-ATR spectra on both sides of the film in the samples did not register representative bands of oxidation. On the other hand, in the greenhouse waste, the losses of mechanical properties of tensile strength above 50% as well as the noticeable formation of carbonyl groups in the structure of the material showed the degradation of the plastic. Therefore, the feasibility of recycling will depend on the incorporation of virgin material. The conditioning of the waste for subsequent recycling revealed the need of a washing process consisting of four stages: initial cleaning, pre-wash, washing, and air-drying.
厄瓜多尔农业工业部门产生的塑料废物是主要的环境影响之一,特别是在花卉和香蕉生产方面,因为它们分别被用作温室盖和水果簇的保护元素。由于暴露在环境中造成的降解程度,以及使用农药造成的污染程度,情况变得更加复杂,塑料一旦超过使用期限就会出现这种情况。目前的研究分为两个阶段:塑料废物的表征和后处理前的调理。结果显示,花卉和香蕉部门的塑料废物,其主要材料分别对应于LDPE和HDPE,呈现出污染水平,使其被视为“无害”废物,这允许它们被回收利用,但它们的过程必须由合格人员进行适当控制和执行。暴露的香蕉袋的降解水平表明,材料的拉伸力学性能损失小于50%,这意味着材料没有降解,可以直接回收。此外,样品中膜两侧的FTIR-ATR光谱没有记录有代表性的氧化带。另一方面,在温室废弃物中,抗拉强度50%以上的力学性能损失以及材料结构中明显的羰基形成表明塑料的降解。因此,回收的可行性将取决于原始材料的掺入。对废物进行调理以进行后续回收,表明需要一个由四个阶段组成的洗涤过程:初始清洗、预洗、洗涤和风干。
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引用次数: 0
Recycling of crystalline silicon photovoltaic solar panel waste to modified composite products 回收利用晶体硅光伏太阳能电池板废料制备改性复合材料产品
IF 2.6 4区 材料科学 Q3 Chemical Engineering Pub Date : 2021-05-31 DOI: 10.1177/14777606211019416
S. Kokul, S. Bhowmik
This investigation highlights effective technology to convert crystalline silicon photovoltaic solar panel waste to composite products. The main problem with recycling photovoltaic modules is to economically separate and extract the materials in the laminated structure. This investigation was attempted to recycle c-Si photovoltaic modules using an unconventional method in which the cumbersome process of separating the materials in the module is avoided altogether. The aluminium frame, outer glass and junction box are removed mechanically and the rest of the c-Si PV module waste is powdered and blended with recycled polypropylene (PP) and Low Density Polyethylene (LDPE) each to make compression moulded tiles. A total of six compression moulded tiles were made. Three tiles from each base material blended in three blend ratios (0%, 10% and 20%) with the powdered PV module waste. The tensile strengths of the tiles were tested and compared. The results prove that tiles made with recycled PP as a base material show very low tensile strength. However, recycled tiles made by blending with LDPE show appreciable tensile strength of more than 8 MPa. These tiles may be used to make furniture.
本研究强调了将晶体硅光伏太阳能电池板废料转化为复合材料产品的有效技术。回收光伏组件的主要问题是经济地分离和提取层压结构中的材料。本研究试图使用一种非常规的方法回收c-Si光伏组件,在这种方法中,完全避免了分离组件中材料的繁琐过程。铝制框架、外部玻璃和接线盒被机械移除,剩余的c-Si光伏组件废料被粉末化,与再生聚丙烯(PP)和低密度聚乙烯(LDPE)混合,制成压缩模瓦。一共制作了6块压模瓦。每种基材的三块瓦片以三种混合比例(0%、10%和20%)与粉末状光伏组件废料混合。对两种瓷砖的抗拉强度进行了测试和比较。结果表明,以再生PP为基材制成的瓷砖抗拉强度很低。然而,与LDPE共混制成的再生砖具有可观的抗拉强度,超过8mpa。这些瓷砖可用来做家具。
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引用次数: 5
期刊
Progress in Rubber Plastics and Recycling Technology
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