To advance sustainable ground improvement techniques, this study investigates the synergistic use of eco-friendly carbon and silica materials to enhance electro-osmotic consolidation (EOC) of soft clay. Nine laboratory tests were conducted under combined electro-osmotic consolidation and surcharge preloading (EOC-SP) to evaluate the influence of these materials on current stability, drainage behavior, pH evolution, and microstructural changes. The results demonstrated that carbonaceous materials formed a conductive network, increasing current stability and extending effective drainage duration by up to 56 h, with water discharge elevated by 79.8%. Acidic nano-silica sol mitigated anode acidification through pH buffering and in-situ gelation, reducing porosity by 57.3% and improving bearing capacity by 60–80 kPa. The combined application of these materials leveraged complementary mechanisms, in which carbon additives sustained electrical conductivity and promote pore water migration, and silica sol enhanced particle cementation and regulates electro-chemical reactions. This integrated approach significantly improved consolidation uniformity and energy efficiency, offering a sustainable and effective strategy for soft clay ground improvement. The findings provide both theoretical and practical insights into the design of sustainable electro-osmotic technologies for foundation engineering.
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