The development of bio-based controlled-release coating materials for controlled-release fertilizers has become a key research focus in sustainable agriculture, driven by their renewability, cost-effectiveness, and environmental benefits in contrast to conventional petrochemical counterparts, which are often non-renewable, expensive, and slow to degrade. However, bio-based materials utilized for controlled-release coatings, such as vegetable oil and lignin, usually contain hydrophilic groups, which lead to poor hydrophobicity. Furthermore, the coating shell has poor toughness and is prone to rupture. These deficiencies ultimately result in suboptimal nutrient release synchronization with crop growth cycles. In this study, a hydrophobic and high-toughness bio-based polymer coating was prepared by combining an elastomer as a modifier with the bio-based film materials. The bio-based polymer coating modified with 20% elastomer (derived from pentaethylene glycol, castor oil, and isophorone diisocyanate) exhibits high cross-linking density (high gel content), which significantly enhances the coating's mechanical properties and barrier function, thereby successfully mitigating the limitations on its release performance. Specifically, the ultimate tensile strength increases from 1.87 MPa to 14.09 MPa, the elongation at break increases from 6.06% to 15.22%, the water contact angle rises from 111.86° to 126.09°, and the controlled-release period extends from 98 days to 140 days. This study presents a new approach for incorporating the elastomer to enhance bio-based controlled-release fertilizer coating materials. In the long run, this approach is expected to offer technical insights for facilitating resource utilization and the development of sustainable agriculture.
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