Pub Date : 2025-12-08DOI: 10.1016/j.susmat.2025.e01807
Mohamed Adam , Nicklas Hjalmarsson , Chai Siah Lee , Nidia Diaz Perez , Mark Fields , Adam J. Clarke , John Runnacles , Derek J. Irvine , John Robinson , Eleanor Binner
Poly(methyl methacrylate) (PMMA) is a versatile polymer valued for its optical and mechanical properties, durability and biocompatibility. However, its production carries a high carbon footprint, primarily due to the energy-intensive synthesis of its monomer, methyl methacrylate (MMA), while recycling rates remain below 10 %, largely due to limitations in current conventionally heated technologies. Microwave depolymerisation offers a promising route to address these challenges by enabling greener, more energy-efficient recovery of the monomer. However, due to the unique microwave heating mechanisms, innovation in microwave reactor design is required to realise this at industrial scale. This study defines the key processing parameters required for successful scale-up of microwave depolymerisation of PMMA into high-purity MMA. A semi-continuous microwave reactor was developed to explore these parameters under controlled conditions. Electromagnetic simulations were employed to optimise reactor performance and provide insight into the observed process behaviours. For the first time, the roles of power density and char accumulation in determining product quality during microwave depolymerisation of PMMA are quantitatively established, highlighting the need for reactor designs that enable high power density and effective char removal. These findings define key design principles for microwave reactor scale-up and represent a critical step toward economically and environmentally viable PMMA recycling within circular plastic systems.
{"title":"Microwave depolymerisation of PMMA: Power density, char management, and reactor design for high-purity monomer recovery","authors":"Mohamed Adam , Nicklas Hjalmarsson , Chai Siah Lee , Nidia Diaz Perez , Mark Fields , Adam J. Clarke , John Runnacles , Derek J. Irvine , John Robinson , Eleanor Binner","doi":"10.1016/j.susmat.2025.e01807","DOIUrl":"10.1016/j.susmat.2025.e01807","url":null,"abstract":"<div><div>Poly(methyl methacrylate) (PMMA) is a versatile polymer valued for its optical and mechanical properties, durability and biocompatibility. However, its production carries a high carbon footprint, primarily due to the energy-intensive synthesis of its monomer, methyl methacrylate (MMA), while recycling rates remain below 10 %, largely due to limitations in current conventionally heated technologies. Microwave depolymerisation offers a promising route to address these challenges by enabling greener, more energy-efficient recovery of the monomer. However, due to the unique microwave heating mechanisms, innovation in microwave reactor design is required to realise this at industrial scale. This study defines the key processing parameters required for successful scale-up of microwave depolymerisation of PMMA into high-purity MMA. A semi-continuous microwave reactor was developed to explore these parameters under controlled conditions. Electromagnetic simulations were employed to optimise reactor performance and provide insight into the observed process behaviours. For the first time, the roles of power density and char accumulation in determining product quality during microwave depolymerisation of PMMA are quantitatively established, highlighting the need for reactor designs that enable high power density and effective char removal. These findings define key design principles for microwave reactor scale-up and represent a critical step toward economically and environmentally viable PMMA recycling within circular plastic systems.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01807"},"PeriodicalIF":9.2,"publicationDate":"2025-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748118","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-08DOI: 10.1016/j.susmat.2025.e01805
Xin Zhong , Sirui Guo , Xiang Xiang Li , Cui Ying Pu , Jun Wang , Lu Lu , Aparna Kushwaha , Abhinav Kumar , Ying Pan
Metal-organic frameworks (MOFs) represent an architecturally versatile class of porous crystalline materials formed through the self-assembly of metal nodes either ions or polynuclear clusters and organic ligands bearing multiple coordination sites. Their extended three-dimensional lattice structures result from precise metal-ligand coordination interactions, enabling tunable porosity, high surface area, and structural adaptability. This synthetic flexibility has positioned MOFs at the forefront of advanced materials research, with wide-ranging applications in gas storage, separation, catalysis, and sensing. Lanthanide-based metal-organic frameworks (Ln-MOFs) represent a dynamic class of hybrid porous materials, distinguished by the integration of trivalent lanthanide ions with multifunctional organic linkers through coordination chemistry. These frameworks retain the hallmark properties of conventional MOFs tunable porosity, structural modularity, and crystallinity while uniquely incorporating the exceptional photoluminescent attributes of lanthanide ions, originating from their shielded 4f orbitals. As a result, Ln-MOFs exhibit remarkable optical characteristics, including large Stokes shifts, narrow-band emissions, high color purity, substantial quantum yields, and prolonged emission lifetimes, making them highly desirable for photonic applications. Recent progress has highlighted the utility of Ln-MOFs especially the europium/terbium MOFs in the fluorescence-based detection of a broad spectrum of analytes, ranging from metal ions and anionic species to pharmaceutical residues, biomacromolecules, agrochemical contaminants, and antimicrobial substances. This review consolidates recent advances in the field, beginning with a survey of synthetic strategies employed in the construction of Ln-MOFs, followed by an analysis of their emission behavior. Special attention is given to their application in chemical and biological sensing, with emphasis on the photophysical mechanisms governing signal modulation. The insights presented aim to facilitate the rational design of next-generation Ln-MOF optical sensors and stimulate future developments in this rapidly evolving research domain.
{"title":"Europium/Terbium metal-organic frameworks for multifaceted luminescent sensing: A comprehensive review","authors":"Xin Zhong , Sirui Guo , Xiang Xiang Li , Cui Ying Pu , Jun Wang , Lu Lu , Aparna Kushwaha , Abhinav Kumar , Ying Pan","doi":"10.1016/j.susmat.2025.e01805","DOIUrl":"10.1016/j.susmat.2025.e01805","url":null,"abstract":"<div><div>Metal-organic frameworks (MOFs) represent an architecturally versatile class of porous crystalline materials formed through the self-assembly of metal nodes either ions or polynuclear clusters and organic ligands bearing multiple coordination sites. Their extended three-dimensional lattice structures result from precise metal-ligand coordination interactions, enabling tunable porosity, high surface area, and structural adaptability. This synthetic flexibility has positioned MOFs at the forefront of advanced materials research, with wide-ranging applications in gas storage, separation, catalysis, and sensing. Lanthanide-based metal-organic frameworks (Ln-MOFs) represent a dynamic class of hybrid porous materials, distinguished by the integration of trivalent lanthanide ions with multifunctional organic linkers through coordination chemistry. These frameworks retain the hallmark properties of conventional MOFs tunable porosity, structural modularity, and crystallinity while uniquely incorporating the exceptional photoluminescent attributes of lanthanide ions, originating from their shielded 4f orbitals. As a result, Ln-MOFs exhibit remarkable optical characteristics, including large Stokes shifts, narrow-band emissions, high color purity, substantial quantum yields, and prolonged emission lifetimes, making them highly desirable for photonic applications. Recent progress has highlighted the utility of Ln-MOFs especially the europium/terbium MOFs in the fluorescence-based detection of a broad spectrum of analytes, ranging from metal ions and anionic species to pharmaceutical residues, biomacromolecules, agrochemical contaminants, and antimicrobial substances. This review consolidates recent advances in the field, beginning with a survey of synthetic strategies employed in the construction of Ln-MOFs, followed by an analysis of their emission behavior. Special attention is given to their application in chemical and biological sensing, with emphasis on the photophysical mechanisms governing signal modulation. The insights presented aim to facilitate the rational design of next-generation Ln-MOF optical sensors and stimulate future developments in this rapidly evolving research domain.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01805"},"PeriodicalIF":9.2,"publicationDate":"2025-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748069","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-08DOI: 10.1016/j.susmat.2025.e01808
Umar Abdulbaki Danhassan , Jianglong Liu , Musa Abubakar Tadda , Abubakar Shitu , Ibrahim Lawan , Zhiying Han , Qili Yu , Songming Zhu
Sulfide electrochemical oxidation is an eco-friendly wastewater treatment method that uses electrons as the primary reagent to convert sulfide into recoverable elemental sulfur (S0) and sulfate. However, sluggish sulfide transfer to the anode and sulfur passivation of the anode hinder its wide-scale implementation. Anode surface modifications that produce electrocatalysts on the anode surface or on the oxide film to enhance sulfide transfer kinetics and the anode's processing capacity require intensive chemicals, improve electrocatalysis in a localized area, and S0 passivation of the anode progressively degrades the performance. Likewise, chemical, mechanical, and electrochemical methods employed to remove the sulfur passivation layer reintroduce S0 into solution, necessitating an additional solid-liquid separation step. This review proposes a paradigm shift that integrates redox-active materials between electrodes to serve as particle electrodes (PE) for sustainable sulfide remediation. The review shows how biochar can serve as PE, utilizing porous, conductive, and redox-active sites to simultaneously mitigate anode passivation, reduce energy demand, and enable recovery of high-value S0 and sulfate. Spent biochar can be a slow-release sulfur fertilizer and buffer against soil salinity and ammonia volatilization. These insights would bridge fundamental electrochemistry with resource recovery in wastewater treatment and soil remediation.
{"title":"Particle electrodes for sustainable sulfide electro-oxidation: Critical insight into anode passivation mitigation and high-valued sulfur recovery","authors":"Umar Abdulbaki Danhassan , Jianglong Liu , Musa Abubakar Tadda , Abubakar Shitu , Ibrahim Lawan , Zhiying Han , Qili Yu , Songming Zhu","doi":"10.1016/j.susmat.2025.e01808","DOIUrl":"10.1016/j.susmat.2025.e01808","url":null,"abstract":"<div><div>Sulfide electrochemical oxidation is an eco-friendly wastewater treatment method that uses electrons as the primary reagent to convert sulfide into recoverable elemental sulfur (S<sup>0</sup>) and sulfate. However, sluggish sulfide transfer to the anode and sulfur passivation of the anode hinder its wide-scale implementation. Anode surface modifications that produce electrocatalysts on the anode surface or on the oxide film to enhance sulfide transfer kinetics and the anode's processing capacity require intensive chemicals, improve electrocatalysis in a localized area, and S<sup>0</sup> passivation of the anode progressively degrades the performance. Likewise, chemical, mechanical, and electrochemical methods employed to remove the sulfur passivation layer reintroduce S<sup>0</sup> into solution, necessitating an additional solid-liquid separation step. This review proposes a paradigm shift that integrates redox-active materials between electrodes to serve as particle electrodes (PE) for sustainable sulfide remediation. The review shows how biochar can serve as PE, utilizing porous, conductive, and redox-active sites to simultaneously mitigate anode passivation, reduce energy demand, and enable recovery of high-value S<sup>0</sup> and sulfate. Spent biochar can be a slow-release sulfur fertilizer and buffer against soil salinity and ammonia volatilization. These insights would bridge fundamental electrochemistry with resource recovery in wastewater treatment and soil remediation.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01808"},"PeriodicalIF":9.2,"publicationDate":"2025-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748070","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-07DOI: 10.1016/j.susmat.2025.e01797
Dan Zhou , Lincai Peng , Xiaohong Chen , Danchu Wang , Pengcheng Zhou , Wenpo Li
Corrosion threatens the resilience of critical infrastructure, imposes massive economic burdens, and challenges global resource sustainability. The development of advanced anti-corrosion and corrosion monitoring inhibitors is of paramount importance. Nevertheless, traditional inhibitors suffer from inherent drawbacks, including a lack of ecological compatibility, uni-functionality, and non-persistent protective effects. The exploration of all-in-one inhibitors with multifunction remains limited. Herein, novel biomass-derived N, Br-co-doped carbon dots (HCDs) were synthesized for comprehensive protection of Q235 steel in hydrochloric acid environment and were capitalized on their intrinsic fluorescence by employing them as a fluorescent probe in corrosion monitoring and studying their adsorption behavior. HCDs provide outstanding corrosion inhibition (>97 %) for carbon steel after 120 h at 150 mg L−1. This remarkable durability stems from their abundant functional groups, which facilitate anchoring and the formation of a dense monolayer film. Results of fluorescence-quantified corrosion monitoring and adsorption behavior tracking have not only unveiled strong affinity, ultra-sensitivity (LOD: 0.274 μM), and broad detection range of HCDs toward Fe3+, where Fe3+ is the dominant corrosion product from steel dissolution; but also clarified HCDs' adsorption behavior: the initially transient adsorption and subsequently equilibrium adsorption. This work unveils a fresh vantage point for the mechanistic exploration of carbon dots as corrosion inhibitors, extends the application of inherent fluorescence of carbon dot within corrosion inhibition and enables multifunctional all-in-one CD material design in an economical, efficient, and convenient way.
{"title":"Dual-functional corrosion inhibitors from biomass-derived N, Br-carbon dots via adsorption film protection and fluorescence response","authors":"Dan Zhou , Lincai Peng , Xiaohong Chen , Danchu Wang , Pengcheng Zhou , Wenpo Li","doi":"10.1016/j.susmat.2025.e01797","DOIUrl":"10.1016/j.susmat.2025.e01797","url":null,"abstract":"<div><div>Corrosion threatens the resilience of critical infrastructure, imposes massive economic burdens, and challenges global resource sustainability. The development of advanced anti-corrosion and corrosion monitoring inhibitors is of paramount importance. Nevertheless, traditional inhibitors suffer from inherent drawbacks, including a lack of ecological compatibility, uni-functionality, and non-persistent protective effects. The exploration of all-in-one inhibitors with multifunction remains limited. Herein, novel biomass-derived N, Br-co-doped carbon dots (HCDs) were synthesized for comprehensive protection of Q235 steel in hydrochloric acid environment and were capitalized on their intrinsic fluorescence by employing them as a fluorescent probe in corrosion monitoring and studying their adsorption behavior. HCDs provide outstanding corrosion inhibition (>97 %) for carbon steel after 120 h at 150 mg L<sup>−1</sup>. This remarkable durability stems from their abundant functional groups, which facilitate anchoring and the formation of a dense monolayer film. Results of fluorescence-quantified corrosion monitoring and adsorption behavior tracking have not only unveiled strong affinity, ultra-sensitivity (LOD: 0.274 μM), and broad detection range of HCDs toward Fe<sup>3+</sup>, where Fe<sup>3+</sup> is the dominant corrosion product from steel dissolution; but also clarified HCDs' adsorption behavior: the initially transient adsorption and subsequently equilibrium adsorption. This work unveils a fresh vantage point for the mechanistic exploration of carbon dots as corrosion inhibitors, extends the application of inherent fluorescence of carbon dot within corrosion inhibition and enables multifunctional all-in-one CD material design in an economical, efficient, and convenient way.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01797"},"PeriodicalIF":9.2,"publicationDate":"2025-12-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748133","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-07DOI: 10.1016/j.susmat.2025.e01801
Huu Khue Pham , Minh Phuong Do , Madhavi Srinivasan
The increasing dependence on lithium-ion batteries (LIBs) in current electronic devices leads to production of high amount of battery waste that need to be properly managed. Several Aluminium and Cobalt-based metal-organic-frameworks (MOFs), such as MIL-53(Al), ZIF-67 and Co-MOF-74 were synthesised from spent LIBs waste and utilized for CO2 adsorption. The produced MOFs exhibit high similarity with reported synthesised MOF of the same type in terms of their crystallinity, morphologies and thermal stability. A Brunauer-Emmett-Teller (BET) surface area of up to 1400 m2/g was recorded among the MOFs produced. The synthesised MOFs were assessed for their CO2 adsorption capability, with a performance of up to 5.76 mmol/g at 273 K, 1 bar and 4.07 mmol/g at 298 K, 1 bar. The findings demonstrate the valorisation of waste LIBs into advanced function materials, offering additional economic incentives to the recycling process.
{"title":"Carbon capture potential of aluminium and cobalt metal-organic framework (MOF) synthesised by upcycling lithium-ion battery waste","authors":"Huu Khue Pham , Minh Phuong Do , Madhavi Srinivasan","doi":"10.1016/j.susmat.2025.e01801","DOIUrl":"10.1016/j.susmat.2025.e01801","url":null,"abstract":"<div><div>The increasing dependence on lithium-ion batteries (LIBs) in current electronic devices leads to production of high amount of battery waste that need to be properly managed. Several Aluminium and Cobalt-based metal-organic-frameworks (MOFs), such as MIL-53(Al), ZIF-67 and Co-MOF-74 were synthesised from spent LIBs waste and utilized for CO<sub>2</sub> adsorption. The produced MOFs exhibit high similarity with reported synthesised MOF of the same type in terms of their crystallinity, morphologies and thermal stability. A Brunauer-Emmett-Teller (BET) surface area of up to 1400 m<sup>2</sup>/g was recorded among the MOFs produced. The synthesised MOFs were assessed for their CO<sub>2</sub> adsorption capability, with a performance of up to 5.76 mmol/g at 273 K, 1 bar and 4.07 mmol/g at 298 K, 1 bar. The findings demonstrate the valorisation of waste LIBs into advanced function materials, offering additional economic incentives to the recycling process.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01801"},"PeriodicalIF":9.2,"publicationDate":"2025-12-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748119","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-05DOI: 10.1016/j.susmat.2025.e01804
Irfan Ali Soomro, Di Zhao, Samuel Akinlolu Ogunkunle, Ming Zhou, Liang Wang, Porun Liu, Huai Qin Fu, Lei Zhang, Huijun Zhao, Yun Wang
The electrochemical conversion of carbon dioxide (CO2) into liquid fuels offers a sustainable pathway to mitigate greenhouse emissions while storing renewable energy in chemical form. MXenes are promising candidates for this reaction due to their exceptional conductivity and tunable surface chemistry. Herein, we applied density functional theory to reveal that defect-engineered double transition metal (DTM) MXenes can exhibit remarkable catalytic enhancement. The formation of a mechanically stable metal‑oxygen-vacancy pair center in Mo2TiC2O2 is energetically allowed, which can significantly lower the overpotential for methanol formation to only 0.46 V. The reaction proceeds via the formate pathway, where the vacancy pair center acts as a Lewis acidic site that strongly anchors the nucleophilic oxygen atom of CO2. This acid-based interplay drives efficient activation, stabilizes key intermediates, and suppresses the competing hydrogen evolution reaction. These findings position defective DTM MXenes as highly promising electrocatalysts and underscore the pivotal role of defect engineering in tailoring MXenes for efficient CO2 conversion.
{"title":"Mechanically stable defective Mo2TiX2O2 MXenes as potential electrocatalyst for CO2 reduction toward methanol production","authors":"Irfan Ali Soomro, Di Zhao, Samuel Akinlolu Ogunkunle, Ming Zhou, Liang Wang, Porun Liu, Huai Qin Fu, Lei Zhang, Huijun Zhao, Yun Wang","doi":"10.1016/j.susmat.2025.e01804","DOIUrl":"10.1016/j.susmat.2025.e01804","url":null,"abstract":"<div><div>The electrochemical conversion of carbon dioxide (CO<sub>2</sub>) into liquid fuels offers a sustainable pathway to mitigate greenhouse emissions while storing renewable energy in chemical form. MXenes are promising candidates for this reaction due to their exceptional conductivity and tunable surface chemistry. Herein, we applied density functional theory to reveal that defect-engineered double transition metal (DTM) MXenes can exhibit remarkable catalytic enhancement. The formation of a mechanically stable metal‑oxygen-vacancy pair center in Mo<sub>2</sub>TiC<sub>2</sub>O<sub>2</sub> is energetically allowed, which can significantly lower the overpotential for methanol formation to only 0.46 V. The reaction proceeds via the formate pathway, where the vacancy pair center acts as a Lewis acidic site that strongly anchors the nucleophilic oxygen atom of CO<sub>2</sub>. This acid-based interplay drives efficient activation, stabilizes key intermediates, and suppresses the competing hydrogen evolution reaction. These findings position defective DTM MXenes as highly promising electrocatalysts and underscore the pivotal role of defect engineering in tailoring MXenes for efficient CO<sub>2</sub> conversion.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01804"},"PeriodicalIF":9.2,"publicationDate":"2025-12-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748074","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-05DOI: 10.1016/j.susmat.2025.e01790
Aleksandra Skalba, Angad Panesar
Li-ion batteries are critical in advancing sustainable mobility and reducing GHG emissions. However, the extraction and processing of materials such as lithium, cobalt, and nickel can lead to significant environmental degradation and health risks. Optimising battery manufacturing is therefore essential to minimising the life cycle impacts of electric vehicles. Among Li-ion chemistries, lithium nickel manganese cobalt oxide (NMC) batteries are widely adopted due to their high energy density, performance, and scalability. This study presents a novel, multidimensional life cycle assessment (LCA) of NMC battery manufacturing by combining material level analysis via the bill of materials with a comparative evaluation of leading chemistries, NMC 523, 622, and 811, across 16 environmental impact categories. Using an integrated LCA Product Environmental Footprint (PEF) framework, results are weighted, normalised, and aggregated, enabling cross-category comparisons and ranking of chemistries and materials. A major novelty lies in the extended environmental scope, moving beyond GHG emissions, with resource use, fossil, ecotoxicity, freshwater, land use, water use, and climate change accounting for 99 % of the total PEF score. The analysis identifies cobalt as the most impactful material (PEF score 94/kg), followed by lithium salts (43), aluminium (40), and nickel (36), highlighting key environmental hotspots. Among the chemistries assessed, NMC 811 exhibits 18 % lower overall environmental footprint, and a 42 %, 20 %, and 16 % improvement in water use, climate change, and land use, respectively. These results support shifts toward low-cobalt chemistries while underscoring the role of auxiliary materials in shaping environmental performance. The findings emphasise the need for sustainable sourcing, material substitution, chemistry refinement, and advancements in end-of-life recycling to reduce life cycle burdens and recover high-impact materials. By integrating full-spectrum LCA with PEF and benchmarking across chemistries, this study advances battery sustainability assessment and offers a comprehensive framework to inform future design, manufacturing, recycling strategies, and policy decisions.
{"title":"Environmental impact assessment of material manufacturing for nickel-manganese-cobalt batteries","authors":"Aleksandra Skalba, Angad Panesar","doi":"10.1016/j.susmat.2025.e01790","DOIUrl":"10.1016/j.susmat.2025.e01790","url":null,"abstract":"<div><div>Li-ion batteries are critical in advancing sustainable mobility and reducing GHG emissions. However, the extraction and processing of materials such as lithium, cobalt, and nickel can lead to significant environmental degradation and health risks. Optimising battery manufacturing is therefore essential to minimising the life cycle impacts of electric vehicles. Among Li-ion chemistries, lithium nickel manganese cobalt oxide (NMC) batteries are widely adopted due to their high energy density, performance, and scalability. This study presents a novel, multidimensional life cycle assessment (LCA) of NMC battery manufacturing by combining material level analysis via the bill of materials with a comparative evaluation of leading chemistries, NMC 523, 622, and 811, across 16 environmental impact categories. Using an integrated LCA Product Environmental Footprint (PEF) framework, results are weighted, normalised, and aggregated, enabling cross-category comparisons and ranking of chemistries and materials. A major novelty lies in the extended environmental scope, moving beyond GHG emissions, with resource use, fossil, ecotoxicity, freshwater, land use, water use, and climate change accounting for 99 % of the total PEF score. The analysis identifies cobalt as the most impactful material (PEF score 94/kg), followed by lithium salts (43), aluminium (40), and nickel (36), highlighting key environmental hotspots. Among the chemistries assessed, NMC 811 exhibits 18 % lower overall environmental footprint, and a 42 %, 20 %, and 16 % improvement in water use, climate change, and land use, respectively. These results support shifts toward low-cobalt chemistries while underscoring the role of auxiliary materials in shaping environmental performance. The findings emphasise the need for sustainable sourcing, material substitution, chemistry refinement, and advancements in end-of-life recycling to reduce life cycle burdens and recover high-impact materials. By integrating full-spectrum LCA with PEF and benchmarking across chemistries, this study advances battery sustainability assessment and offers a comprehensive framework to inform future design, manufacturing, recycling strategies, and policy decisions.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01790"},"PeriodicalIF":9.2,"publicationDate":"2025-12-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145692031","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-04DOI: 10.1016/j.susmat.2025.e01802
Yunyun Wang , Lulu Wang , Yu Qin , Xiaopan Du , Muhan Liang , Bo Gao , Genlin Zhang
Biological control agents (BCAs), such as Bacillus subtilis, offer an eco-friendly alternative to synthetic chemicals for managing the plant diseases. However, the application of BCAs is often hampered by complex soil environmental factors, leading to low survival rate and disease control efficiency. Herein, based on the microbial cell adhesion of active functional groups on the biochar surface, we constructed a biochar-based microbial agent (K-BS191) by immobilizing the biocontrol bacterium Bacillus subtilis BS191 on biochar (KNWP) for biological control of cotton Verticillium wilt caused by Verticillium dahliae. The resulting immobilized microbial agent K-BS191 exhibited the potent inhibitory activity against Verticillium dahliae V592, 28.30 % higher fungistatic rate than Bacillus subtilis BS191 suspension. The effective viable count of K-BS191 reached 1.52 × 1010 CFU/g, and remained at 7.75 × 109 CFU/g after 180 days of storage at room temperature. The pot trials confirmed that K-BS191 promoted cotton growth not only through managing Verticillium wilt (88.76 % of control efficiency, 19.67 % higher than Bacillus subtilis BS191) but also through enhancing soil fertility and reconstructing beneficial microbiota in soil. The findings of this study thus contribute to the development of sustainable biocontrol strategies for cotton Verticillium wilt.
{"title":"Construction a biochar-based microbial agent for boosting biocontrol of Bacillus subtilis on cotton verticillium wilt","authors":"Yunyun Wang , Lulu Wang , Yu Qin , Xiaopan Du , Muhan Liang , Bo Gao , Genlin Zhang","doi":"10.1016/j.susmat.2025.e01802","DOIUrl":"10.1016/j.susmat.2025.e01802","url":null,"abstract":"<div><div>Biological control agents (BCAs), such as <em>Bacillus subtilis</em>, offer an eco-friendly alternative to synthetic chemicals for managing the plant diseases. However, the application of BCAs is often hampered by complex soil environmental factors, leading to low survival rate and disease control efficiency. Herein, based on the microbial cell adhesion of active functional groups on the biochar surface, we constructed a biochar-based microbial agent (K-BS191) by immobilizing the biocontrol bacterium <em>Bacillus subtilis</em> BS191 on biochar (KNWP) for biological control of cotton Verticillium wilt caused by <em>Verticillium dahliae</em>. The resulting immobilized microbial agent K-BS191 exhibited the potent inhibitory activity against <em>Verticillium dahliae</em> V592, 28.30 % higher fungistatic rate than <em>Bacillus subtilis</em> BS191 suspension. The effective viable count of K-BS191 reached 1.52 × 10<sup>10</sup> CFU/g, and remained at 7.75 × 10<sup>9</sup> CFU/g after 180 days of storage at room temperature. The pot trials confirmed that K-BS191 promoted cotton growth not only through managing Verticillium wilt (88.76 % of control efficiency, 19.67 % higher than <em>Bacillus subtilis</em> BS191) but also through enhancing soil fertility and reconstructing beneficial microbiota in soil. The findings of this study thus contribute to the development of sustainable biocontrol strategies for cotton Verticillium wilt.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01802"},"PeriodicalIF":9.2,"publicationDate":"2025-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748073","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The green and high-value utilization of waste wood is crucial for sustainable development in the wood industry. In this study, waste wood served as the primary raw material, modified with bio-derived tannic acid (TA) and phytic acid (PA) as flame retardants, to fabricate high-performance biomass-based composite. The synergistic mechanisms between waste wood, modifiers, and adhesives were elucidated using techniques including FTIR, XPS, and SEM-EDS. Deep learning models—RNN, LSTM, and CNN-LSTM-A—were innovatively applied to predict flame retardancy (heat release rate (HRR), total heat release (THR)) and smoke suppression (total smoke release (TSR), total smoke production (TSP)) of the composites. The results indicate that the addition of 9 wt% TA/PA significantly enhances the flame retardancy and smoke suppression properties of the composite material. Specifically, the PHRR and THR were reduced by 49.03 % and 11.52 %, respectively, while the TSR and TSP both decreased substantially by 87.20 %. The modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond strength (IB) increased by 34.01 %, 35.52 %, and 84.62 %, enabling simultaneous enhancement of flame retardancy and mechanical properties. The CNN-LSTM-A model demonstrated superior prediction accuracy, with R2 values between 0.9769 and 0.9949 (Testing sets) and 0.9776–0.9981 (Training sets). This work provides both theoretical and practical support for developing high-performance green composites from waste wood via TA/PA modification and introduces a deep learning-based intelligent prediction approach for performance-oriented design and development of advanced wood composites.
{"title":"Intelligent prediction of fire retardancy and smoke suppression in waste wood composites with a hybrid deep learning model","authors":"Manqi Xu , Liwen Zhou , Junjie Xia , Shenjie Han , Xingying Zhang , Kongjie Gu , Zhiqiang Dong , Junfeng Hou","doi":"10.1016/j.susmat.2025.e01799","DOIUrl":"10.1016/j.susmat.2025.e01799","url":null,"abstract":"<div><div>The green and high-value utilization of waste wood is crucial for sustainable development in the wood industry. In this study, waste wood served as the primary raw material, modified with bio-derived tannic acid (TA) and phytic acid (PA) as flame retardants, to fabricate high-performance biomass-based composite. The synergistic mechanisms between waste wood, modifiers, and adhesives were elucidated using techniques including FTIR, XPS, and SEM-EDS. Deep learning models—RNN, LSTM, and CNN-LSTM-A—were innovatively applied to predict flame retardancy (heat release rate (HRR), total heat release (THR)) and smoke suppression (total smoke release (TSR), total smoke production (TSP)) of the composites. The results indicate that the addition of 9 wt% TA/PA significantly enhances the flame retardancy and smoke suppression properties of the composite material. Specifically, the PHRR and THR were reduced by 49.03 % and 11.52 %, respectively, while the TSR and TSP both decreased substantially by 87.20 %. The modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond strength (IB) increased by 34.01 %, 35.52 %, and 84.62 %, enabling simultaneous enhancement of flame retardancy and mechanical properties. The CNN-LSTM-A model demonstrated superior prediction accuracy, with R<sup>2</sup> values between 0.9769 and 0.9949 (Testing sets) and 0.9776–0.9981 (Training sets). This work provides both theoretical and practical support for developing high-performance green composites from waste wood via TA/PA modification and introduces a deep learning-based intelligent prediction approach for performance-oriented design and development of advanced wood composites.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01799"},"PeriodicalIF":9.2,"publicationDate":"2025-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145692092","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-04DOI: 10.1016/j.susmat.2025.e01803
Pengyu Shen , Yunfei Gao , Yutian Li , Fang Guo , Lei Guo , Qihui Wang , Jinfang Wu , Wenbo Wang
Zinc-air batteries (ZABs) represent a compelling next-generation energy storage devices owing to their exceptional energy density and operational safety; however, their practical deployment has been consistently hindered by irreversible zinc anode corrosion in alkaline electrolytes. This work introduces Caragana korshinskii-derived biomolecules (CKSE) as multifunctional, safe electrolyte additive that effectively addresses this fundamental challenge through precisely engineered molecular interfacial modulation. The identified active constituents coordinate with Zn substrate via heteroatom-mediated interactions to form a protective layer that significantly mitigates corrosion and suppresses parasitic hydrogen evolution. With the addition of CKSE in 6 M KOH, the ZABs achieve a specific capacity of 770 mAh g−1, and remarkable cycling stability over 1100 h. Combined in-situ spectroscopic analysis with theoretical simulations, the inhibition mechanism arises from the formation of ZnO and ZnN coordination bonds, resulting in effective interfacial passivation.
锌空气电池(ZABs)由于其卓越的能量密度和操作安全性,代表了令人信服的下一代储能设备;然而,它们的实际应用一直受到碱性电解质中锌阳极不可逆腐蚀的阻碍。本研究介绍了柠条衍生的生物分子(CKSE)作为多功能、安全的电解质添加剂,通过精确设计的分子界面调制有效地解决了这一基本挑战。鉴定的活性成分通过杂原子介导的相互作用与Zn衬底协调形成保护层,显著减轻腐蚀并抑制寄生氢的析出。在6 M KOH中加入CKSE后,ZABs的比容量达到770 mAh g−1,并且在1100 h内具有良好的循环稳定性。结合原位光谱分析和理论模拟,ZABs的抑制机制源于ZnO和ZnN配位键的形成,从而实现了有效的界面钝化。
{"title":"From biomolecules to a stable zinc Interface: Green molecular engineering for high-performance, durable zinc-air batteries","authors":"Pengyu Shen , Yunfei Gao , Yutian Li , Fang Guo , Lei Guo , Qihui Wang , Jinfang Wu , Wenbo Wang","doi":"10.1016/j.susmat.2025.e01803","DOIUrl":"10.1016/j.susmat.2025.e01803","url":null,"abstract":"<div><div>Zinc-air batteries (ZABs) represent a compelling next-generation energy storage devices owing to their exceptional energy density and operational safety; however, their practical deployment has been consistently hindered by irreversible zinc anode corrosion in alkaline electrolytes. This work introduces <em>Caragana korshinskii</em>-derived biomolecules (CKSE) as multifunctional, safe electrolyte additive that effectively addresses this fundamental challenge through precisely engineered molecular interfacial modulation. The identified active constituents coordinate with Zn substrate via heteroatom-mediated interactions to form a protective layer that significantly mitigates corrosion and suppresses parasitic hydrogen evolution. With the addition of CKSE in 6 M KOH, the ZABs achieve a specific capacity of 770 mAh g<sup>−1</sup>, and remarkable cycling stability over 1100 h. Combined in-situ spectroscopic analysis with theoretical simulations, the inhibition mechanism arises from the formation of Zn<img>O and Zn<img>N coordination bonds, resulting in effective interfacial passivation.</div></div>","PeriodicalId":22097,"journal":{"name":"Sustainable Materials and Technologies","volume":"47 ","pages":"Article e01803"},"PeriodicalIF":9.2,"publicationDate":"2025-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748072","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}