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2015 16th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems最新文献

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Adequate mechanical copper modelling for 2nd level interconnect structures 二级互连结构有足够的机械铜模型
S. Wiese, F. Kraemer
This paper discusses the requirements for achieving adequate modelling of the mechanical behaviour of copper interconnect structures in electronic assemblies. In this context it focuses on an experimental approach to characterise the mechanical behaviour of representative copper specimens. For this purpose the general constitutive behaviour of pure copper will be discussed, in doing so covering the specifics of elastic response, the onset of plastic flow with respect to microstructure, as well as load history, and the resulting cyclic elastic-plastic behaviour. The discussion regarding an appropriate experimental methodology starts with considerations about specific deformations of representative thin stripe specimens during a standard tensile test. In the second part this discussion is developed into design ideas for appropriate experimental instrumentation, which enables one to determine the required properties of the representative specimens.
本文讨论了对电子组件中铜互连结构的力学行为进行充分建模的要求。在这种情况下,它侧重于实验方法来表征代表性铜试样的力学行为。为此目的,纯铜的一般本构行为将被讨论,这样做涵盖了弹性响应的细节,塑性流动的开始与微观结构有关,以及负载历史,以及由此产生的循环弹塑性行为。关于适当的实验方法的讨论从考虑在标准拉伸试验中具有代表性的细条纹试样的特定变形开始。在第二部分,这一讨论发展为适当的实验仪器的设计思想,这使人们能够确定代表性样品所需的特性。
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引用次数: 10
Thermal and mechanical behaviour of an RFID based smart system embedded in a transmission belt determined by FEM simulations for Industry 4.0 applications 工业4.0应用中基于RFID的智能系统嵌入传送带的热学和力学行为,由FEM模拟确定
J. Albrecht, R. Dudek, J. Auersperg, R. Pantou, S. Rzepka
The determination of the mechanical and thermo-mechanical behaviour of a UHF-RFID-based smart system embedded in a transmission belt has been the goal of the work reported in this paper. The complex bending and thermal loads occurring during fabrication and service are taken into account by finite element simulations using ABAQUS standard™. In order to achieve quantitatively correct results, dynamic mechanical analyses using DMA Q800, DMA 2000+ as well as thermo-mechanical analyses using TMA Q400 have been performed to characterize the behaviour of the different materials. The results of the finite element analyses match the experimental observations very well. Therefore, recommendations for design optimization could be deduced that prevent early and fatigue failures of the smart system inside the transmission belt.
确定嵌入在传送带中的基于uhf - rfid的智能系统的机械和热机械行为是本文报道的工作的目标。使用ABAQUS标准™进行有限元模拟,考虑了制造和使用过程中发生的复杂弯曲和热载荷。为了获得定量正确的结果,使用DMA Q800、DMA 2000+进行动态力学分析,以及使用TMA Q400进行热力学分析,以表征不同材料的行为。有限元分析结果与实验结果吻合较好。因此,可以推导出设计优化建议,以防止传动带内部智能系统的早期失效和疲劳失效。
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引用次数: 5
Impact of solder-joint tilting on the reliability of LED-based PCB assemblies: A combined experimental and FEM analysis 焊接接头倾斜对led基PCB组件可靠性的影响:实验与有限元分析相结合
B. Vandevelde, F. Zanon, A. Griffoni, Xiaolong Li, G. Willems, M. Meneghini
The impact of solder-joint tilting on the reliability of high-power LEDs soldered on PCBs is investigated by means of FEM simulations correlated with thermal cycling experiments. A non-uniform solder joint stand-off height is implemented into the FEM and, using crack propagation modelling approach, the number of cycles to complete fracture are predicted.
采用有限元模拟和热循环实验相结合的方法,研究了焊点倾斜对大功率led焊接可靠性的影响。将非均匀焊点隔离高度引入有限元分析,并利用裂纹扩展建模方法,预测完成断裂的循环次数。
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引用次数: 2
Modeling of LED solder joint cracking during temperature cycling with Finite Element 温度循环过程中LED焊点裂纹的有限元建模
W. Yuan, P. Altieri-Weimar
In this study a new simulative and analytic method is developed to determine the failure of LED package solder joints at temperature cycling (TC). The solder joint reliability is calculated using a crack growth model, which is based on a combination of cohesive zone modeling and solder creep simulation in FE-model. The crack growth model is calibrated using shear test data after TC loading. The reliability model is validated by means of TC experimental results for three different TC conditions.
本文提出了一种新的模拟分析方法来确定LED封装焊点在温度循环(TC)下的失效。采用有限元模型中结合黏结区建模和焊点蠕变模拟的裂纹扩展模型对焊点可靠性进行了计算。利用TC加载后的剪切试验数据对裂纹扩展模型进行了标定。通过三种不同工况下的试验结果对可靠性模型进行了验证。
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引用次数: 1
Fast analytical design of Poly-SiGe MEMS pressure sensors polysige MEMS压力传感器的快速分析设计
V. Rochus, B. Wang, A. R. Chaudhuri, P. Hélin, S. Severi, X. Rottenberg
This paper presents a fast design strategy for Poly-SiGe MEMS pressure sensors, based on circular Kirchhoff-Love plate theory. The underlying analytical model allows for a rapid and accurate evaluation of the sensitivity of the sensors, crucial for improving their design. The accuracy of the new model is demonstrated by comparing its predictions with more computationally expensive simulation techniques (high-order parametric element and three-dimensional finite element models) and with experimental measurements performed on a 300μm membrane fabricated using the Poly-SiGe platform developed at imec.
本文提出了一种基于圆形Kirchhoff-Love板理论的Poly-SiGe MEMS压力传感器的快速设计策略。基础分析模型允许对传感器的灵敏度进行快速和准确的评估,这对于改进其设计至关重要。通过将新模型的预测结果与计算成本更高的模拟技术(高阶参数单元和三维有限元模型)以及使用imec开发的Poly-SiGe平台制作的300μm膜的实验测量结果进行比较,证明了新模型的准确性。
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引用次数: 4
Numerical investigation of ceramic package/ interposer interconnects using isotropic conductive adhesive 采用各向同性导电胶的陶瓷封装/中间层互连的数值研究
R. Hamou, Per Dalsjø, C. Dørum, S. Helland, H. Kristiansen, M. Taklo, J. Gakkestad
The aim of this study is to investigate the applicability of using an epoxy based isotropic conductive adhesive (ICA), to mount a silicon 3D system-on chip (SoC) in a ceramic 16 pad leadless chip carrier (LCC). We present and discuss thermo-mechanical FEA simulation results obtained by implementing the viscoelastic properties of the adhesive. A generalized Maxwell model using Prony series was considered in this study. We analyse the generated strain and stress in the ICA interconnect as a function of the adhesive geometry for two high and low operating temperatures. The goal is to define an optimal volume and geometry of the cured adhesive with respect to minimized stress at the interfaces between the pads and the adhesive. The target is to reduce the risk of crack initiation and propagation caused by thermal stress by careful design.
本研究的目的是研究使用环氧基各向同性导电胶粘剂(ICA)将硅3D系统芯片(SoC)安装在陶瓷16焊盘无引线芯片载体(LCC)上的适用性。本文给出并讨论了通过实现胶粘剂的粘弹性得到的热力学有限元模拟结果。本文考虑了一种基于proony级数的广义Maxwell模型。我们分析了ICA互连中产生的应变和应力作为两种高和低工作温度下粘合剂几何形状的函数。目标是确定固化粘合剂的最佳体积和几何形状,以最小化衬垫和粘合剂之间的界面应力。目标是通过精心设计,降低热应力引起的裂纹萌生和扩展的风险。
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引用次数: 0
Design of thin-film AlN actuators for 4-inch transparent plates for haptic applications 用于触觉应用的4英寸透明板的薄膜AlN驱动器的设计
F. Casset, J. Danel, C. Chappaz, F. Bernard, S. Basrour, B. Desloges, S. Fanget
Numerous applications require tactile interfaces today. In particular, many customers' applications such as Smartphone, tablet PC or touch pad can be concerned by high performances, low voltage haptic interfaces which allow the user to interact with its environment by the sense of touch. This technology is already used but with limitations such as high power consumption and limited feedback effect (simple vibration). We chose to work on the squeeze-film effect. It consists in changing the friction between the finger and a plate resonator. It provides high granularity level of haptic sensation. This paper deals with the design of high performances actuators in order to promote the squeeze-film effect on a 4-inch plate (diagonal of the plate). Using predictive models, we select the best design, able to generate the highest substrate displacement amplitude as possible. We built demonstrators using a generic technology based on thin-film AlN actuators. Electromechanical characterization is ongoing before the integration of the thin-film actuator plate in a haptic demonstrator in a close future.
如今,许多应用都需要触觉界面。特别是,许多客户的应用,如智能手机,平板电脑或触摸板,可以关注高性能,低电压的触觉接口,允许用户通过触觉与环境进行交互。这项技术已经被使用,但存在诸如高功耗和有限的反馈效果(简单的振动)等局限性。我们选择了挤压膜效果。它包括改变手指和平板谐振器之间的摩擦。它提供了高粒度的触觉感觉。为了提高4英寸板(板的对角线)的挤压膜效果,本文研究了高性能执行机构的设计。利用预测模型,我们选择了最好的设计,能够产生最大的衬底位移振幅。我们使用基于薄膜AlN致动器的通用技术构建了演示器。在不久的将来,在触觉演示器中集成薄膜致动器板之前,机电特性正在进行中。
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引用次数: 2
Investigation of sensitive parameters in the structural simulation tool chain for fiber reinforced plastics in automotive electronic control units 汽车电控单元纤维增强塑料结构仿真工具链敏感参数研究
Rongsi Wang, D. Papathanassiou, M. Werner, Jing Jin
In automotive electronic control units (ECU) the use of fiber reinforced plastics is widely spread. In contrast to the common utilization of these materials their influence on the reliability of electronic or interconnecting components on Printed Circuit Board (PCB) is not yet sufficiently accounted for in design decisions in early stages of the product development. Fiber reinforced plastic parts exhibit a strong anisotropic macroscopic material behavior. Their deformation under thermal and mechanical load cannot be correctly predicted by simulation if oversimplified material properties are applied. However, this deformation behavior can dominate the strain and stress induced in electronic or interconnecting components on PCB and hence their reliability over lifetime. By means of an integrative simulation approach the influence of the microscopic fiber orientation on the macroscopic behavior of plastic parts can be evaluated. In this paper a study of sensitive parameters of the integrative simulation and their influence on the simulation quality and accuracy is presented. For this purpose test specimen have been cut from an ECU cover which is made of reinforced polybutylene terephthalate with 30 wt% short glass fiber (PBT-GF30). Subsequently, uni-axial, quasi-static tensile tests as well as structural finite element (FE) simulations, comparable to the experiments and including the mapping of fiber orientation information from injection molding simulation were performed.
在汽车电子控制单元(ECU)中,纤维增强塑料的应用非常广泛。与这些材料的普遍使用相反,它们对印刷电路板(PCB)上的电子或互连组件的可靠性的影响在产品开发的早期阶段的设计决策中尚未得到充分考虑。纤维增强塑料零件具有较强的各向异性宏观材料性能。如果采用过于简化的材料性能,则无法通过模拟准确预测其在热载荷和机械载荷下的变形。然而,这种变形行为可以支配在PCB上的电子或互连元件中引起的应变和应力,从而影响其使用寿命的可靠性。通过综合模拟方法,可以评估微观纤维取向对塑性零件宏观性能的影响。本文研究了综合仿真的敏感参数及其对仿真质量和精度的影响。为此,从ECU盖上切割出测试样品,ECU盖由30% wt%短玻璃纤维(PBT-GF30)增强的聚对苯二甲酸丁二酯制成。随后,进行了与实验相当的单轴准静态拉伸试验以及结构有限元(FE)模拟,并包括从注塑模拟中获得的纤维取向信息的映射。
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引用次数: 0
Reliability study on SMD components on an organic substrate with a thick copper core for power electronics applications 电力电子应用中厚铜芯有机基板上贴片元件的可靠性研究
K. Meier, M. Roellig, K. Bock
In this work we present the results on a reliability study on SMD components mounted on an organic power electronics substrate. The substrate technology has been developed to meet the needs of high ampacity and thermal conductivity with an organic substrate material. Therefore a thick structured copper core was introduced throughout the entire substrate size (see fig. 1). On top of the copper core common FR4 multilayer structures are realised to create a typical SMD PCB surface. The bottom of the copper core was covered with one prepreg with a high thermal conductivity and one copper layer to be able to connect to a heat sink. The copper core becomes structured to enable the use as the layer for conducting high currents. Therefore insulation trenches were manufactured and plugged with a polymer. Introducing a copper core as described changes the thermo-mechanical behaviour of the substrate. Hence, due to the higher stiffness of the copper core PCB, the thermo-mechanical reliability of SMD components can be affected as well. Thermal cycling and shock tests were conducted to reveal the life time of ceramic chip resistors with a size of 0603, 0805 and 1206 in the case of mounting position entirely over the copper core or FR4, over the copper core/FR4 interface or over the copper core insulation trenches (see fig. 2). A specific test board was designed and manufactured (see fig. 3). The achieved results indicate some differences in the reliability of the components depending on the mounting position. In case of component mounting over the copper much higher failure counts have been seen compared to components mounted over FR4 (see fig. 4). Mounting the components on top of the copper core/FR4 interface or insulation trenches changes the reliability in dependence of the component size.
在这项工作中,我们提出了安装在有机电力电子衬底上的SMD元件可靠性研究的结果。衬底技术是为了满足有机衬底材料对高电容和高导热性的要求而发展起来的。因此,在整个基板尺寸中引入了厚结构的铜芯(见图1)。在铜芯顶部实现了常见的FR4多层结构,以创建典型的SMD PCB表面。铜芯的底部覆盖有一个具有高导热性的预浸料和一个铜层,以便能够连接到散热器。铜芯的结构使其能够作为导电大电流的层使用。因此,绝缘沟槽被制造出来并用聚合物堵塞。如上所述,引入铜芯会改变衬底的热机械行为。因此,由于铜芯PCB的刚度较高,SMD组件的热机械可靠性也会受到影响。进行了热循环和冲击试验,以揭示尺寸为0603、0805和1206的陶瓷片式电阻在安装位置完全在铜芯或FR4上、在铜芯/FR4接口上或在铜芯绝缘沟槽上的寿命(见图2)。设计并制造了一个特定的测试板(见图3)。所获得的结果表明,根据安装位置的不同,组件的可靠性存在一些差异。与安装在FR4上的组件相比,安装在铜上的组件的故障数量要高得多(见图4)。将组件安装在铜芯/FR4接口或绝缘沟槽的顶部会改变组件尺寸的可靠性。
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引用次数: 4
Fracture mechanics of thin film systems on the sub-micron scale 亚微米尺度下薄膜系统的断裂力学
D. Kozic, R. Treml, R. Schongrundner, R. Brunner, D. Kiener, J. Zechner, T. Antretter, Hans-Peter Ganser
Novel design of microelectronic components creates new issues concerning their reliability. Internal mechanical loading, e.g. from residual stresses, or external loading when the component is assembled into a microelectronic device, can cause failure via cracking or delamination. In this work, finite element simulations of micro-beam bending experiments for testing the fracture behavior of thin film metal composites deposited on a silicon substrate are presented. Due to the lattice mismatch between the materials, residual stresses are generated. Calculating the magnitude and distribution of these stresses is very important, as they add to the stresses produced by the external loads. Consequently, a stress free setting will behave differently compared to a structure with residual stresses. Additionally, crack propagation is affected by an interface to a material with different characteristics. In what follows, the variation of typical fracture parameters will be shown, depending on the residual stresses in the composite and on the crack position relative to the interface.
微电子元件的新设计产生了关于其可靠性的新问题。内部机械载荷,例如来自残余应力,或当组件组装成微电子设备时的外部载荷,可能会导致破裂或分层而导致故障。在这项工作中,提出了微束弯曲实验的有限元模拟,以测试沉积在硅衬底上的薄膜金属复合材料的断裂行为。由于材料之间的晶格不匹配,产生了残余应力。计算这些应力的大小和分布是非常重要的,因为它们增加了外部载荷产生的应力。因此,与有残余应力的结构相比,无应力设置的行为不同。此外,裂纹扩展受不同材料界面特性的影响。下面将显示典型断裂参数的变化,这取决于复合材料中的残余应力和相对于界面的裂纹位置。
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引用次数: 2
期刊
2015 16th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems
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