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2015 16th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems最新文献

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Laser grooving of semiconductor wafers: Comparing a simplified numerical approach with experiments 半导体晶圆的激光刻槽:简化数值方法与实验的比较
M. van Soestbergen, J. Zaal, F. Swartjes, J. Janssen
Laser grooving is used for the singulation of advanced CMOS wafers since it is believed that it exerts lower mechanical stress than traditional blade dicing. The very local heating of wafers, however, might result in high thermal stress around the heat affected zone. In this work we present a model to predict the temperature distribution, material removal, and the resulting stress, in a sandwiched structure of metals and dielectric materials that are commonly found in the back-end of line of semiconductor wafers. Simulation results on realistic three dimensional back-end structures reveal that the presence of metals clearly affects both the ablation depth, and the stress in the material. Experiments showed a similar observation for the ablation depth. The shape of the crater, however, was found to be more uniform than predicted by simulations, which is probably due to the redistribution of molten metal.
激光开槽被用于先进的CMOS晶圆的模拟,因为它被认为比传统的刀片切割产生更低的机械应力。然而,晶圆片的局部加热可能导致热影响区周围的高热应力。在这项工作中,我们提出了一个模型来预测半导体晶圆生产线后端常见的金属和介电材料夹层结构中的温度分布、材料去除和由此产生的应力。对真实三维后端结构的模拟结果表明,金属的存在对烧蚀深度和材料应力都有明显的影响。烧蚀深度的实验结果与此类似。然而,陨石坑的形状被发现比模拟预测的更加均匀,这可能是由于熔融金属的重新分配。
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引用次数: 2
Life time characterization for a highly robust metallization 高强度金属化的寿命表征
K. Weide-Zaage, J. Kludt, M. Ackermann, V. Hein, M. Erstling
For mixed signal applications it is necessary to have metallization which are able to carry high currents. Also the on chip integration leads to special requirements on the metallization concerning their robustness. A common method for the determination of interconnect lifetime is described in JP001A and based on Black's law and the measurement of time to failure, medium stress current density and medium stress temperature. The highly robust metallization presented here, which was developed for higher current and temperature applications shows more complicated shapes than presently used metallization systems with metal line tracks and via. To determine a realistic life time of highly robust metallization the used method is not applicable anymore. A more suitable determination of the variables current density and temperature for AlCu metallization with W-plug can be achieved by simulations. In the metal line layout the most critical locations regarding mass flux are chosen. The results are validated by measurements.
在混合信号应用中,必须采用能够承载大电流的金属化材料。此外,片上集成对金属化的鲁棒性也提出了特殊的要求。在JP001A中描述了一种确定互连寿命的常用方法,该方法基于布莱克定律和失效时间、介质应力电流密度和介质应力温度的测量。这里展示的高度坚固的金属化是为更高的电流和温度应用而开发的,它比目前使用的金属线轨道和通孔的金属化系统显示出更复杂的形状。为了确定高鲁棒金属化的实际寿命,以往的方法已不再适用。模拟结果表明,w塞铝铜金属化过程中电流密度和温度的确定更为合适。在金属线布置中,选择质量通量最关键的位置。结果经测量验证。
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引用次数: 6
Die thickness impact on thermo-mechanical stress in 3D packages 模具厚度对三维封装热机械应力的影响
A. Salahouelhadj, M. Gonzalez, H. Oprins
In this study, Finite Element Modeling (FEM) is used to predict the stress and deformation induced by packaging and temperature hot spots for 3D-IC packages. The studied packages consist of a stack of two Si dies attached with flip chip technology to a laminate in a ball grid array (BGA) configuration. Three packages were considered in this paper: two molded packages with different epoxy mold compounds (EMCs) and one bare die package without EMC. The impact of the bottom die thickness on the stress and package deformation is investigated. The finite element simulation results indicate that thinning the bottom die will cause larger stress and more warpage induced by packaging. Moreover, temperature hot spots cause larger stress and more deformation for thinner bottom dies. Furthermore, the results show that the stress and deformation caused by processing are much higher than those induced by temperature hot spots.
在本研究中,采用有限元模型(FEM)对3D-IC封装和温度热点引起的应力和变形进行预测。所研究的封装由两个硅晶片堆叠而成,采用倒装芯片技术连接到球栅阵列(BGA)结构的层压板上。本文考虑了三种封装:两种不同环氧模化合物(EMCs)的模制封装和一种不含EMC的裸模封装。研究了底模厚度对应力和包件变形的影响。有限元模拟结果表明,薄化底模会引起更大的应力和更大的封装翘曲。此外,温度热点对薄底模造成更大的应力和更大的变形。结果表明,加工引起的应力和变形远远大于温度热点引起的应力和变形。
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引用次数: 7
Numerical prediction of residual stresses evolving during packaging of ICs 集成电路封装过程中残余应力演化的数值预测
A. R. Rezaie Adliv, K. Jansen, L. Ernst
This paper comprises a numerical constitutive model for evaluating residual stresses generated during encapsulation of integrated circuits. Residual stress is a consequence of molding process which can be divided in cure and thermal induced parts. Cure originated stress had been mostly neglected in literature and a special attention had always been given to detection of thermal induced stresses. In this study, both encapsulation resulted stresses are studied independently and a numerical methodology has been developed based on the applied boundary conditions during each stage of molding and the established process dependent mechanical models. A two dimensional numerical model is implemented in a commercially available software package. The numerically predicted stress results are experimentally validated by implementing a piezoresistive stress measuring chip in a transfer molding process.
本文建立了一个计算集成电路封装过程中残余应力的数值本构模型。残余应力是成型过程的结果,可分为固化和热致零件。热致应力的检测在文献中一直被忽视,而热致应力的检测一直受到人们的特别关注。在本研究中,两种封装导致的应力分别进行了独立研究,并基于成型各阶段的应用边界条件和已建立的工艺相关力学模型开发了一种数值方法。二维数值模型是在一个商用软件包中实现的。通过在传递成型过程中实现压阻式应力测量芯片,验证了数值预测的应力结果。
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引用次数: 0
Detection of the non-uniformity of junction temperature in large light-emitting diode using an improved forward voltage method 利用改进的正向电压法检测大型发光二极管结温不均匀性
Mian Tao, S. Lee
Large size light-emitting diodes (LED) are frequently used in the application that requires high luminous intensity. Among diverse types of LED chips, the wire-bonding LED chip has become the most common type for its simple and mature manufacturing processes. For the commercial product manufacturing, chip bonding is one of the most critical procedures. Conventional chip bonding uses adhesive filled with thermal conductive particles. As the size of the LED chips is being enlarged, it becomes much more challenging to achieve perfect bonding. Defects may often occur in the bonding layer in practical manufacturing. Previous studies have revealed that defects inside the bonding layer will block the heat flow from the LED junction to the carrier and create non-uniform junction temperature distribution. The ordinary method to measure the junction temperature is the forward voltage method which uses the negative forward voltage-junction temperature characteristic of LEDs. Nevertheless, this standard method could not offer any information about the non-uniformity of junction temperature. As it is well understood that the junction temperature is critical to the performance of an LED device, it is necessary to find out a method to evaluate this non-uniform junction temperature phenomenon. In this study, we prepared several custom-made LED samples with artificial bonding defects to generate non-uniform junction temperature. An improved forward voltage method was developed to detect the junction temperature non-uniformity. The introduced method was experimentally validated.
大尺寸发光二极管(LED)经常用于要求高发光强度的应用中。在各种类型的LED芯片中,线键合LED芯片以其简单成熟的制造工艺成为最常见的类型。在商业产品制造中,芯片粘接是最关键的工序之一。传统的芯片粘合使用充满导热颗粒的粘合剂。随着LED芯片尺寸的不断扩大,实现完美的键合变得越来越具有挑战性。在实际制造中,粘接层经常会出现缺陷。以往的研究表明,键合层内部的缺陷会阻碍热流从LED结流向载流子,造成结温分布不均匀。常用的结温测量方法是正向电压法,利用led的负正向电压结温特性。然而,该标准方法不能提供结温不均匀性的任何信息。众所周知,结温对LED器件的性能至关重要,因此有必要找到一种方法来评估这种不均匀结温现象。在本研究中,我们制备了几个带有人工键合缺陷的定制LED样品,以产生不均匀的结温。提出了一种改进的正向电压法来检测结温不均匀性。实验验证了该方法的有效性。
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引用次数: 0
Multiphysics study of electrochemical migration in ceramic capacitors 陶瓷电容器中电化学迁移的多物理场研究
Jaemi L. Herzberger, A. Dasgupta, Siddhartha Das
Electrochemical migration across the surface of dielectric cracks in multilayer ceramic capacitors when exposed to humidity or condensed moisture can result in the growth of dendritic filaments, thus causing increased leakage currents or even short circuit failure. This study uses measured empirical data to demonstrate that the growth rate of the dendrite accelerates nonlinearly with time, due to the increased electric field strength and ionic flux that results from the continuously decreasing distance between the anode and the tip of the cathodic dendrite, as the dendrite grows with time. A simple 1D analytic predictive model is developed that incorporates the nonlinear growth kinetics by allowing the separation between the anode and effective cathode to vary with time. The failure time predicted by this model is calibrated with the help of the experimental data, and the dendrite growth kinetics are found to have a close qualitative and quantitative match with the experiments. A comparison is also made to a calibrated fixed-separation linear TTF prediction model in the literature and the comparison shows that the nonlinear model developed in this study produces results that are physically more meaningful than the linear model.
当多层陶瓷电容器暴露在潮湿或冷凝的湿气中时,其介电裂纹表面的电化学迁移会导致树枝状细丝的生长,从而导致泄漏电流增加甚至短路故障。本研究利用实测的经验数据证明,随着时间的推移,枝晶的生长速度呈非线性加速,这是由于阳极与阴极枝晶尖端之间的距离不断减小,导致电场强度和离子通量增加,枝晶的生长速度随着时间的推移而增加。建立了一个简单的一维分析预测模型,该模型通过允许阳极和有效阴极之间的分离随时间变化而结合非线性生长动力学。利用实验数据对模型预测的失效时间进行了校正,发现枝晶生长动力学与实验结果在定性和定量上都有很好的吻合。并与文献中标定的固定分离线性TTF预测模型进行了比较,对比表明,本文建立的非线性模型产生的结果在物理上比线性模型更有意义。
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引用次数: 0
Thermal deformation analysis of automotive electronic control units subjected to passive and active thermal conditions 汽车电子控制单元在被动和主动热条件下的热变形分析
Bulong Wu, Dae-Suk Kim, B. Han, Alicja Palczynska, P. Gromala
The effects of the outer EMC on the thermal deformation of an automotive electronic control unit (ECU) are studied using moiré interferometry and FEA modeling. Two sets of ECU specimens molded with and without outer EMC are subjected to passive and active thermal conditions, respectively. Two orthogonal in-plane displacement fields on the cross section of specimens are documented at various temperatures using moiré interferometry. The results of passive condition case are used to verify the complex FEA modeling of the units, and the initial material properties are subsequently calibrated. The validity of FEA modeling after calibration is corroborated by the results obtained from the active thermal condition.
本文利用莫埃干涉仪和有限元分析模型研究了外部电磁兼容性对汽车电子控制单元(ECU)热变形的影响。两组分别带有和不带有外层 EMC 的 ECU 试样分别在被动和主动热条件下成型。使用摩尔干涉仪记录了不同温度下试样横截面上的两个正交平面位移场。被动工况的结果用于验证单元的复杂有限元分析模型,随后对初始材料属性进行校准。校准后的有限元分析模型的有效性得到了主动热状态结果的证实。
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引用次数: 18
Optimal design and nonlinearities in a z-axis resonant accelerometer z轴谐振加速度计的优化设计与非线性
C. Comi, A. Corigliano, V. Zega, S. Zerbini
Micro-Electro-Mechanical Systems (MEMS) accelerometers are micro-sized devices largely used for detecting accelerations in the consumer and automotive market. Both capacitive and resonant sensing have been successfully employed in these devices. In the present work, we focus on a z-axis resonant accelerometer recently proposed in [1] fabricated by the Thelma© surface-micromachining technique developed by STMicroelectronics. After a full non-linear dynamic study, an optimization of the design of the device is carried out. The main goal of the optimization process is to increase the sensitivity of the device together with the reliability and the linearity.
微机电系统(MEMS)加速度计是一种微型设备,主要用于检测消费者和汽车市场的加速度。电容式和谐振式传感都已成功地应用于这些器件中。在本工作中,我们重点研究了最近在[1]中提出的一种z轴谐振加速度计,该加速度计采用意法半导体(STMicroelectronics)开发的Thelma©表面微加工技术制造。在进行了全面的非线性动力学研究后,对该装置进行了优化设计。优化过程的主要目标是提高器件的灵敏度,同时提高可靠性和线性度。
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引用次数: 5
Experimental investigation on microstructural influence towards visco-plastic mechanical properties of Sn-based solder alloy for material modelling in finite element simulations 微观组织对锡基钎料合金粘塑性力学性能影响的有限元模拟实验研究
R. Metasch, R. Schwerz, M. Roellig, A. Kabakchiev, B. Métais, R. Ratchev, K. Wolter
The paper presents experimental results on tinbased solder alloys to their mechanical visco-plastic deformation behaviour under systematically investigation of cooling rates and their micro-structural solidification. We developed a novel process to produce solder bulk specimens in a re-melting process under specific cooling rates up to -300 K/min. The paper shows a comparison of SnAg3.5 and SnAg3.8cuO.75 solidified with -20 Klmin and -200 Klmin as well as a SnSbCu alloy solidified with -20 Klmin and -100 K/min. By contrast to a commonly used passive cooling solution the increased cooling rates are closer to an actual industrial soldering process. The metallographic investigation shows significant changes of the micro-structure with increasing grain quantity while their size decreased. The intermetallic sizes are reduced and the surface roughness of the specimens overall decreased with higher cooling rates. The mechanical comparison of the different produced specimens uses an advanced experimental procedure to determine the material properties for a unified visco-plastic constitutive model initially proposed by Chaboche et al. The constitutive model describes the time-dependent material behaviour in the strain range of primary creep under cyclic load and isothermal conditions. This progress is performed in a temperature range between -40°C up to 150 °C, with varying strain rates between lE-3 to lE-6 per second and relaxation steps. The detailed characterization procedure has been presented in [4] and [5]. In two separate chapters the paper explains the advantages of this modelling approach on lifetime prediction using finite-element simulations.
本文系统地研究了锡基钎料合金在冷却速率和显微组织凝固条件下的力学粘塑性变形行为。我们开发了一种新的工艺,在特定冷却速率高达-300 K/min的重熔过程中生产焊料块样品。本文对SnAg3.5和SnAg3.8cuO进行了比较。75合金用-20 Klmin和-200 Klmin固化,以及SnSbCu合金用-20 Klmin和-100 K/min固化。与常用的被动冷却解决方案相比,增加的冷却速率更接近实际的工业焊接过程。金相研究表明,随着晶粒量的增加,晶粒尺寸的减小,微观组织发生了明显的变化。随着冷却速率的提高,金属间化合物的尺寸减小,表面粗糙度总体降低。不同试样的力学比较采用了一种先进的实验程序,以确定由Chaboche等人最初提出的统一粘塑性本构模型的材料性能。本构模型描述了材料在循环载荷和等温条件下的蠕变应变范围内随时间变化的行为。这一过程在-40°C到150°C的温度范围内进行,应变率在每秒lE-3到lE-6之间变化。详细的表征过程已在[4]和[5]中介绍。在两个单独的章节中,本文解释了这种建模方法在使用有限元模拟进行寿命预测方面的优点。
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引用次数: 2
Research on packaging effects of three-axis SOI MEMS accelerometer 三轴SOI MEMS加速度计封装效果研究
Hung-Te Yang, Yen-Fu Su, K. Chiang
This paper presents the packaging and residual stress effects on three-axis silicon-on-insulator (SOI) micro-electro-mechanical system (MEMS) accelerometer by using finite element method (FEM). The 3D FEM model was established and the resonance frequency was obtained by modal analysis method. This paper also developed a simple compensation model for trimming the offset of capacitance differentiation by measuring resonance frequency. It can be trimmed by adjusting application-specific integrated circuit (ASIC) gain. The capacitance differentiation offset which is caused by packaging effect can be effectively compensated to the standard capacitance differentiation.
本文采用有限元法研究了三轴绝缘体上硅(SOI)微机电系统(MEMS)加速度计的封装效应和残余应力效应。建立了三维有限元模型,采用模态分析方法获得了共振频率。本文还建立了一种简单的补偿模型,通过测量谐振频率来修整电容微分的偏移。它可以通过调整专用集成电路(ASIC)增益来调节。封装效应引起的电容差动偏移可以有效地补偿到标准电容差动上。
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引用次数: 2
期刊
2015 16th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems
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