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Lithographic performance of resist ma-N 1402 in an e-beam/i-line stepper intra-level mix and match approach 电子束/i线步进阶内混配方法中抗蚀剂ma- n1402的光刻性能
Pub Date : 2022-11-01 DOI: 10.1117/12.2639447
C. H. Canpolat-Schmidt, G. Heldt, C. Helke, A. Voigt, D. Reuter
In this paper, we describe a lithographic technique of exposing complex patterns with an advanced resist processing that connects the high resolution of electron beam lithography and the fast exposure of optical i-line stepper lithography via an Intra Level Mix and Match (ILM&M) approach. The key element of our approach is that we use two successive exposures on one single resist layer directly followed by a single resist development. Process and resist characterization of negative tone resist ma-N 1402 as well as a resolution study for each lithographic tools involved. Lithographic performance of negative tone resist ma-N 1402 has shown structures with dimensions of 55 nm with 300 nm pitch for ebeam lithography (VISTEC SB254, shaped beam) and 350 nm structures for i-line stepper (Nikon NSR 2205i11D). Resist footing problem in structures exposed by i-line stepper is solved by introducing a 200 nm thick bottom antireflective coating AZ BARLI II in ILM&M resist processing sequence. A general processing recipe for electron beam/i-line stepper ILM&M with negative tone resist ma-N 1402 is successfully developed and patterns with different dimensions ranging from sub 100 nm to μm scale were reproducibly fabricated on the same resist layer.
在本文中,我们描述了一种光刻技术,利用先进的抗蚀剂处理将电子束光刻的高分辨率和光学i线步进光刻的快速曝光连接起来,通过电平内混合和匹配(ILM&M)方法来暴露复杂的图案。我们方法的关键要素是,我们在一个抗蚀剂层上直接使用两次连续曝光,然后进行一次抗蚀剂显影。负色调抗蚀剂ma- n1402的工艺和抗蚀剂特性,以及所涉及的每种光刻工具的分辨率研究。负色调抗蚀剂ma- n1402的光刻性能显示,电子束光刻(VISTEC SB254,形状光束)的结构尺寸为55 nm,间距为300 nm, i线步进(尼康NSR 2205i11D)的结构尺寸为350 nm。通过在ILM&M电阻加工流程中引入200 nm厚底部减反射涂层AZ BARLI II,解决了i线步进暴露结构的电阻立基问题。成功开发了电子束/i线步进负色调抗蚀剂ma- n1402的通用工艺配方,并在同一抗蚀剂层上可重复制备出亚100 nm至μm尺度的不同尺寸图案。
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引用次数: 2
Predicting DUV open contact risk with scarce sampling using new contour-based metrics 利用基于轮廓的新指标预测DUV开放接触风险
Pub Date : 2022-11-01 DOI: 10.1117/12.2640712
E. Soltani, B. Le-Gratiet, S. Bérard-Bergery, J. Pradelles, S. Desmoulins, Emmanuel Sicurani, R. Tiron
Background: Stochastic effects in DUV lithography are manifested by variabilities in critical dimension (CD), in placement or in shape. A combination of these very local variabilities can lead to yield killer open contacts. Traditionally, opens are massively measured with Voltage Contrast (VC) tools, returning the defects density after etching and metal filling. Aim: A set of contour-based metrics for the quantification of stochastic effects in DUV has already been presented. In this paper, we correlate these metrics and open count to predict failure risk. Approach: With an in-depth analysis of post-lithography CD-SEM images, we investigate if variabilities inside the metrology target are forerunners of open risk inside the product. It is challenging because of the difference between the surface inspected with defectivity tools and the one measured with CD-SEM. Results: We applied the methodology on contacts of a 28 nm node technology, on a Focus Exposure Matrix (FEM) wafer, to obtain post-lithography contour-based metrics mappings. A new metric has been computed: the classification of shapes inside the image. After post-processing, the correlations between contour-based metrics and the log value of open count are presented. A threshold value of size variability emerges above which open risk is too high, enabling process monitoring. Conclusion: As contour-based metrology offers complementary metrics not only related to CD metrology, we can now predict open probability with new indicators coming from traditional CD-SEM images. This early detection of an atypical situation allows the process assessment.
背景:DUV光刻中的随机效应表现为临界尺寸(CD)、位置或形状的变化。这些非常局部的变异组合可能导致致命的开放接触。传统上,开口是用电压对比(VC)工具大量测量的,在蚀刻和金属填充后返回缺陷密度。目的:已经提出了一套基于轮廓的DUV随机效应量化指标。在本文中,我们将这些指标与打开数相关联,以预测故障风险。方法:通过对光刻后CD-SEM图像的深入分析,我们调查了计量目标内部的变量是否是产品内部开放风险的先兆。由于缺陷工具检测的表面与CD-SEM测量的表面之间存在差异,因此具有挑战性。结果:我们将方法应用于聚焦曝光矩阵(FEM)晶圆上的28 nm节点技术的接触,以获得光刻后基于轮廓的度量映射。计算了一种新的度量:图像内部形状的分类。在后处理之后,给出了基于轮廓的度量与打开计数的对数值之间的相关性。出现大小可变性的阈值,超过该阈值,开放风险过高,从而启用过程监控。结论:由于基于轮廓的计量提供了与CD计量相关的补充指标,我们现在可以使用来自传统CD- sem图像的新指标来预测打开概率。这种对非典型情况的早期发现允许进行过程评估。
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引用次数: 1
Haze and pellicle material selection for haze free 雾霾和膜材的选择为无雾霾
Pub Date : 2019-08-29 DOI: 10.1117/12.2535666
Sangjin Cho, Byung Pil Lee, Ji Hyang Kim, Won Kyeong Song, Heon Kyu Choi, Gil Su Lee, Sung Wan Kim, J. Kim
The problem of haze occurrence in photolithography is one of the most important problems in the lithography industry. Understanding the conditions and mechanisms that generate haze defects provide important clues for preparing pellicle, photomask, and lithography environments for haze-free photolithography. In the pellicle industry, self-help efforts are being made to reduce the contribution of pellicles to haze occurrence, but haze occurs in the complex causal relationship of pellicles, photomasks, and lithography (fab environments). Therefore, haze reduce is difficult to solve with pellicle industry's efforts only. In this paper, we investigated microscopic images and occurrence mechanisms of haze defects formed from actually suspected chemicals, IC results of sulfate and ammonium ions, ArF light (excimer laser) resistance of anodized and new frame, also summarized the results of haze occurrence from previous research, and examined the occurrence pattern and location according to haze cause. Based on this, we propose the pellicle solution to control the haze reduction such as material selection of pellicle.
光刻中的雾霾问题是光刻行业中最重要的问题之一。了解产生雾霾缺陷的条件和机制为制备膜、光掩膜和无雾光刻的光刻环境提供了重要线索。在薄膜行业,人们正在努力减少薄膜对雾霾发生的贡献,但雾霾的发生是在薄膜、光罩和光刻(晶圆厂环境)复杂的因果关系中发生的。因此,雾霾的减少很难仅靠膜业的努力来解决。本文研究了实际可疑化学品、硫酸盐和铵离子的IC结果、阳极氧化和新框架的ArF光(准分子激光)抗性形成的雾霾缺陷的显微图像和发生机制,并总结了前人研究的雾霾发生结果,并根据雾霾原因检查了雾霾的发生模式和位置。在此基础上,提出了膜层材料选择等控制雾霾减少的膜层解决方案。
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引用次数: 2
EUVL is being inserted in manufacturing in 2019: What are the mask related challenges remaining? EUVL将于2019年投入生产:与掩膜相关的挑战还存在哪些?
Pub Date : 2019-08-29 DOI: 10.1117/12.2535821
K. Ronse, R. Jonckheere, E. Gallagher, V. Philipsen, L. van Look, E. Hendrickx, R. Kim
As it has been widely announced by the leading foundries, and confirmed by ASML, EUV Lithography is being introduced into high volume manufacturing (HVM) since the beginning of this year, in order to enable a more cost-effective manufacturing for the 7nm logic technology node. Very soon, the next technology node will be introduced and the number of EUV layers at 5nm is expected to increase significantly. Although EUV masks are not regarded as the first critical issue for EUV introduction into HVM, several items with respect to EUV masks need more time for improvements, certainly for 5nm and beyond. This presentation will address several mask related items such as EUV pellicle, alternative absorber, EUV mask lifetime, etc... and finally anamorphic masks. This paper is reviewing the status and outlook for these remaining challenges.
业界领先的晶圆代工厂已广泛宣布EUV光刻技术,并得到ASML的证实,EUV光刻技术自今年年初开始被引入大批量生产(HVM),以实现7nm逻辑技术节点的成本效益更高的制造。很快,下一个技术节点将被引入,预计5nm的EUV层数将大幅增加。虽然EUV掩模不被认为是EUV引入HVM的第一个关键问题,但关于EUV掩模的几个项目需要更多的时间来改进,当然对于5nm及以上。本演讲将介绍几个与掩模相关的项目,如极紫外膜、替代吸收剂、极紫外掩模寿命等。最后是变形面具。本文对这些挑战的现状和展望进行了综述。
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引用次数: 5
Influence of the dose assignment and fracturing type on patterns exposed by a variable shaped e-beam writer: simulation vs experiment 剂量分配和破裂类型对变形电子束书写器暴露图样的影响:模拟与实验
Pub Date : 2019-08-29 DOI: 10.1117/12.2534642
Varvara Brackmann, M. Friedrich, Clyde Browning, N. Hanisch, B. Uhlig
The result of electron beam lithography is influenced by many effects: forward and backward scattering, formation of secondary electrons, re-scattering of electrons, chemicals diffusion in the resist material, wafer stack, etc. To achieve high resolution all these effects should be taken into account. Commonly, the electron energy distribution in the exposed matter is described by the Point Spread Function (PSF). This is a simple approach which takes into account large portion of phenomena using few parameters. PSF function is a Gauss or multiple Gauss function, which is determined experimentally by the calibration procedure. Each resist material with corresponding stack is characterised by its own PSF, in case of double Gaussian, with the following parameters: α, β and η. In the current work the PSF parameters were systematically varied to study their influence on the dose assignment and resulting pattern. This gives a broader understanding of the correction mechanism using PSF. Furthermore, the resulting shape of the structure is influenced not only by the PSF parameters and dose assignment, but by the fracturing type as well. All these effects were studied using experimental and simulation approaches.
电子束光刻的效果受正向和反向散射、二次电子的形成、电子的再散射、化学物质在抗蚀剂材料中的扩散、晶圆堆积等因素的影响。为了获得高分辨率,所有这些影响都应考虑在内。通常,暴露物质中的电子能量分布用点扩散函数(PSF)来描述。这是一种简单的方法,使用很少的参数就能考虑到大部分现象。PSF函数是一个高斯或多重高斯函数,它是由校准过程实验确定的。在双高斯的情况下,每个具有相应堆叠的抗蚀剂材料都有自己的PSF,具有以下参数:α, β和η。在目前的工作中,系统地改变了PSF参数,以研究它们对剂量分配和结果模式的影响。这使我们对使用PSF的校正机制有了更广泛的了解。此外,所得到的结构形状不仅受PSF参数和剂量分配的影响,还受破裂类型的影响。采用实验和模拟方法对这些效应进行了研究。
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引用次数: 2
MPC strategies for multi-beam mask writers 多波束掩码编写器的MPC策略
Pub Date : 2019-08-29 DOI: 10.1117/12.2535375
I. Bork, P. Buck
The benefit of complex and curvilinear mask shapes as well as the demand for fast mask production cycles has been driving the development of Multi-Beam Mask Writers (MBMW) for several years. Meanwhile, those writers have reached a quality level where they can be integrated into mask production flows at various nodes and even be used for writing imprint lithography templates at wafer scale. 50 keV e-beam writers whether Multi-Beam or Variable Shaped Beam (VSB), are affected by scattering effects at various length scales and require significant corrections in order to print mask features on target. Correction methods for long-range effects such as PEC (Proximity Effect Correction) and FEC (Fogging Effect Correction) have been developed for VSB machines and can be applied to MBMWs in the same way. Similarly, long-range mask process effects like loading (LEC) can be corrected using the same methods as developed for VSB machines. Besides long-range scattering and etch effects, critical masks for the 14 nm technology node and below are affected by short-range scattering and etch effects like e-beam forward scattering and etch micro-loading. Those effects increase at length scales below several 100 nm and change printed CDs significantly at minimum feature sizes on DUV and EUV masks where SRAFs are targeted around 60 nm and 30 nm, respectively. Figure 1 (left) shows an example of a typical mask CD error signature where the range of CD errors from small, isolated features to large nested features can easily cover 15 nm or more. Those short range distortions are generally corrected using so called Mask-Process-Correction (MPC) tools which compensate mask errors by moving edges of the input design and optionally adjust the dose of printed features locally. Simulated mask contours before and after MPC are shown in Figure 1 (center, right) demonstrating the large effect of MPC on SRAFs but also the non-negligible effect on main feature CDs, especially on line-ends and narrow lines.
复杂和曲线掩模形状的好处以及对快速掩模生产周期的需求多年来一直推动着多波束掩模编写器(MBMW)的发展。同时,这些书写器已经达到了一个质量水平,可以集成到各个节点的掩模生产流程中,甚至可以用于在晶圆规模上书写压印模板。无论是多波束还是变形波束(VSB), 50 keV电子束写入器都受到不同长度尺度散射效应的影响,并且需要进行大量校正才能在目标上打印掩模特征。远距离效应的校正方法,如PEC(接近效应校正)和FEC(雾化效应校正)已经为VSB机器开发,可以以同样的方式应用于mbws。同样,可以使用与VSB机器开发的相同方法来纠正加载(LEC)等远程掩模过程影响。除了远程散射和蚀刻效应外,14 nm及以下技术节点的关键掩模还受到电子束前向散射和蚀刻微加载等短程散射和蚀刻效应的影响。这些效应在小于100纳米的长度尺度下会增加,并且在DUV和EUV掩模上的最小特征尺寸下会显著改变打印cd,其中srf的目标分别为60纳米和30纳米。图1(左)显示了一个典型掩模CD错误特征的示例,其中CD错误的范围从小的、孤立的特征到大的嵌套特征,可以很容易地覆盖15 nm或更大。这些短距离失真通常使用所谓的掩模-过程校正(MPC)工具进行校正,该工具通过移动输入设计的边缘来补偿掩模误差,并可选择在局部调整打印特征的剂量。MPC前后的模拟掩模轮廓如图1(中右)所示,显示了MPC对srf的巨大影响,以及对主要特征cd的不可忽略的影响,特别是在线端和窄线上。
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引用次数: 3
Towards a visualization of deep neural networks for rough line images 面向粗线图像的深度神经网络可视化
Pub Date : 2019-08-29 DOI: 10.1117/12.2535667
N. Chaudhary, S. Savari
Low dose scanning electron microscope (SEM) images are an attractive option to estimate the roughness of nanos- tructures. We recently proposed two deep convolutional neural network (CNN) architectures named “LineNet” to simultaneously perform denoising and edge estimation on rough line SEM images. In this paper we consider multiple visualization tools to improve our understanding of LineNet1; one of these techniques is new to the visualization of denoising CNNs. We use the resulting insights from these visualizations to motivate a study of two variations of LineNet1 with fewer neural network layers. Furthermore, although in classification CNNs edge detection is commonly believed to happen early in the network, the visualization techniques suggest that important aspects of edge detection in LineNet1 occur late in the network.
低剂量扫描电子显微镜(SEM)图像是估计纳米结构粗糙度的一个有吸引力的选择。我们最近提出了两种深度卷积神经网络(CNN)架构“LineNet”,用于同时对粗线SEM图像进行去噪和边缘估计。在本文中,我们考虑了多种可视化工具来提高我们对LineNet1的理解;其中一种技术是cnn去噪可视化的新技术。我们使用从这些可视化中得到的见解来激发对具有更少神经网络层的LineNet1的两种变体的研究。此外,尽管在分类cnn中,边缘检测通常被认为发生在网络的早期,但可视化技术表明,LineNet1中边缘检测的重要方面发生在网络的后期。
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引用次数: 3
Lithographic effects due to particles on high-NA EUV mask pellicle 高na极紫外光掩膜膜上粒子的光刻效应
Pub Date : 2019-08-29 DOI: 10.1117/12.2534177
L. Devaraj, G. Bottiglieri, A. Erdmann, F. Wählisch, M. Kupers, E. van Setten, T. Fliervoet
Defectivity in EUV scanners gains much more importance as they move towards the high-volume manufacturing. The reticle (mask) needs to be protected from particle contamination, both inside and outside the scanner environment. One widely used method to realize this is to make use of a thin protective layer on top of the mask, which is called pellicle. In this work we investigate the impact on printed features caused by particles laying on top of the pellicle for a High-NA EUV scanner. The study was supported by simulations using the most up to date High-NA EUV scanner projected design. The most relevant lithographic metrics (namely, change in Critical Dimension, Normalized Intensity Log Slope, dose sensitivity, non-Telecentricity, Pattern Shift and Mask Error Enhancement Factor) have been considered in the study. An experimentally calibrated simulation model is used to predict the particle transmission as function of the particle size. The goal is to set a well-reasoned (based on imaging requirements) maximum particle size specification for production of pellicles and cleanliness inspection. Some sets of mask patterns and sources (use cases) that likely will be used in high volume manufacturing are considered. Furthermore, a comparison with existing 0.33 NA EUV simulation results is done.
随着EUV扫描仪走向大批量生产,其缺陷变得更加重要。扫描器的内部和外部环境都需要防止粒子污染。实现这一点的一种广泛使用的方法是在口罩的顶部使用一层薄薄的保护层,称为薄膜。在这项工作中,我们研究了高na EUV扫描仪的膜上颗粒对印刷特征的影响。该研究得到了使用最新的高na EUV扫描仪投影设计的模拟的支持。研究中考虑了最相关的光刻指标(即临界尺寸的变化、归一化强度对数斜率、剂量敏感性、非远心性、模式移位和掩模误差增强因子)。利用实验标定的模拟模型预测了颗粒透过率随粒径的变化。目标是为薄膜生产和清洁度检查设定一个合理的(基于成像要求)最大粒径规格。考虑了可能在大批量生产中使用的一些掩模模式和来源(用例)。并与已有的0.33 NA EUV仿真结果进行了比较。
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引用次数: 3
Progress in EUV resists for contact holes printing using EUV interference lithography 用极紫外光干涉光刻技术印刷接触孔用极紫外光刻胶的研究进展
Pub Date : 2019-08-29 DOI: 10.1117/12.2535678
Xiaolong Wang, L. Tseng, I. Mochi, M. Vockenhuber, L. van Lent-Protasova, Rolf Custers, G. Rispens, R. Hoefnagels, Y. Ekinci
Using high-resolution extreme ultraviolet interference lithography (EUV-IL), we investigated contact hole/pillars printing performance of several EUV resist platforms for the high-NA EUV lithography. We compared the dose and local critical dimension uniformity (LCDU) of the three chemically-amplified resists (CARs) with the best performance for printing contact holes (CHs) at half pitch (HP) of 24 and 20 nm. One of the CARs showed the lowest LCDU, 2.3 and 2.2 nm with lowest dose 16.4 and 21.1 mJ/cm2 for HP 24 and 20 nm, respectively. With the inorganic resist we obtained 38.8 mJ/cm2 with an LCDU of 1.3 nm for HP 20 nm pillars. We have also studied the effects of the resist thickness and post-exposure baking (PEB) temperature on the dose and LCDU. These results show that there are promising CAR and non-CAR resists for CH printing towards high-NA EUVL.
利用高分辨率极紫外干涉光刻技术(EUV- il),研究了几种用于高na极紫外光刻的EUV抗蚀剂平台的接触孔/柱印刷性能。我们比较了三种化学放大电阻(CARs)的剂量和局部临界尺寸均匀性(LCDU),其中在半间距(HP)为24和20 nm时打印接触孔(CHs)的性能最佳。其中一种CARs的LCDU最低,分别为2.3和2.2 nm,最低剂量分别为16.4和21.1 mJ/cm2,分别为24和20 nm。使用无机抗蚀剂,我们获得了38.8 mJ/cm2, LCDU为1.3 nm的HP 20 nm柱。我们还研究了抗蚀剂厚度和曝光后烘烤温度对剂量和LCDU的影响。这些结果表明,在高na EUVL的CH打印中,CAR和非CAR抗蚀剂都是有前景的。
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引用次数: 0
Necessity is the mother of invention: support vector machines for CD control 需求是发明之母:CD控制的支持向量机
Pub Date : 2019-08-29 DOI: 10.1117/12.2535745
C. Bürgel, M. Sczyrba, C. Utzny
The currently increasing demand for photo-masks in the regime of the 14nm technology drives many initiatives towards capacity and throughput increase of existing production line. Such improvements are facilitated by improved control mechanisms of the tools and processes used within a production line. While process control of long range parameters such as the average CD behavior is demanding yet conceptually well understood, other parameters such as the small scales CD properties are quite often elusive to process control. These properties often require a dedicated test mask to be processed in order to be validated. In this paper we introduce a systematic approach towards a product based monitoring of small scale CD behavior which uses a CD characteristic extracted from the defect inspection process. This characteristic represents the influence of CD relevant processes starting from 200m up to 4000 m. Large variations in the scale and magnitude of the CD characteristic are induced by layout specific design variations. However, the shape of these distinct curves is remarkably similar, which enables their use for monitoring as well as controlling the mask processes on the above stated spatial scales. In this paper it is demonstrated, that a meaningful process evaluation can be performed by using the classification capabilities of the support vector machines. The small scales CD characteristics presented in figure 1 originate from two distinct tools. Matching of the two tools can be assessed by training a support vector machine to classify the small scales CD characteristics according to their origin. The classification performance on the resampled training set as well as on the validation set is a robust measure for tool matching. The results of this approach are depicted in figure 2. The left panel shows the AUC statistics of bootstrapping resamples for tool comparison “A”. In this case no noticeable difference between the two tools is found (an average AUC of 0.55 suggest no learnable difference). This is contrasted by the tool comparison “B”, here the classifier has an average AUC of 0.75, indicating a learnable difference in the tool performances. This result is backed by the process understand of both tool types.
目前,在14nm技术体制下,对光掩模的需求不断增长,推动了现有生产线产能和吞吐量增加的许多举措。在生产线上使用的工具和过程的改进控制机制促进了这种改进。虽然长范围参数(如平均CD行为)的过程控制要求很高,但在概念上很好理解,但其他参数(如小尺度CD特性)通常难以捉摸。为了验证这些属性,通常需要处理专用的测试掩码。本文介绍了一种利用缺陷检测过程中提取的缺陷特征对小范围缺陷行为进行监测的系统方法。这一特性代表了从200m到4000m的CD相关过程的影响。CD特性的尺度和幅度的大变化是由布局特定的设计变化引起的。然而,这些不同曲线的形状非常相似,这使得它们能够在上述空间尺度上用于监测和控制掩膜过程。本文证明了利用支持向量机的分类能力可以进行有意义的过程评价。图1所示的小尺度CD特征来源于两个不同的工具。通过训练支持向量机对小尺度CD特征进行分类,可以评估两种工具的匹配程度。在重采样训练集和验证集上的分类性能是工具匹配的鲁棒度量。这种方法的结果如图2所示。左面板显示了工具比较“A”的自举样本的AUC统计信息。在这种情况下,两种工具之间没有发现明显的差异(平均AUC为0.55表明没有可学习的差异)。这与工具比较“B”形成对比,这里分类器的平均AUC为0.75,表明工具性能的可学习差异。这一结果得到了对两种工具类型的过程理解的支持。
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引用次数: 1
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European Mask and Lithography Conference
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