Pub Date : 2026-01-03DOI: 10.1016/j.conbuildmat.2025.145092
Haoyu Wang , Han Gao , Hongqi Yang , Huangqi Zhang , Xianhui Zhao
Concrete structural repair demands materials capable of rapid setting and high early strength, especially under emergency or low-temperature conditions. This study explores the novel use of industrial alkaline solid wastes—soda residue powder (SRP) and combusted ash powder (CAP)—as dual-functional initiators and fillers to accelerate the polymerization of ethyl α-cyanoacrylate (ECA) for rapid-hardening repair composites. The reaction kinetics, exothermic behavior, and hardening characteristics of ECA with SRP and/or CAP were systematically investigated under sub-zero (–5 °C to 0 °C) and ambient temperatures. Microstructural and compositional changes were analyzed using SEM-EDS, XRD, FTIR, and TG-DSC. The compressive strength and interfacial bonding performance of the composites within cement matrices were also evaluated. Results indicated that both SRP and CAP significantly accelerated ECA curing, reducing the hardening time to within 20 s even at sub-zero temperatures. The reaction was highly exothermic and involved acid-base neutralization, leading to reduced pH and electrical conductivity in the composites. ECA composites with SRP exhibited higher density, superior compressive strength, and improved adhesion to cement compared to those with CAP. This work provides a sustainable strategy for repurposing solid wastes into high-performance, rapid-curing repair materials, contributing to both waste valorization and the development of advanced construction composites.
{"title":"Synthesis and evaluation of ethyl α-cyanoacrylate-based composites with alkaline solid waste additives as initiators for structural repair","authors":"Haoyu Wang , Han Gao , Hongqi Yang , Huangqi Zhang , Xianhui Zhao","doi":"10.1016/j.conbuildmat.2025.145092","DOIUrl":"10.1016/j.conbuildmat.2025.145092","url":null,"abstract":"<div><div>Concrete structural repair demands materials capable of rapid setting and high early strength, especially under emergency or low-temperature conditions. This study explores the novel use of industrial alkaline solid wastes—soda residue powder (SRP) and combusted ash powder (CAP)—as dual-functional initiators and fillers to accelerate the polymerization of ethyl α-cyanoacrylate (ECA) for rapid-hardening repair composites. The reaction kinetics, exothermic behavior, and hardening characteristics of ECA with SRP and/or CAP were systematically investigated under sub-zero (–5 °C to 0 °C) and ambient temperatures. Microstructural and compositional changes were analyzed using SEM-EDS, XRD, FTIR, and TG-DSC. The compressive strength and interfacial bonding performance of the composites within cement matrices were also evaluated. Results indicated that both SRP and CAP significantly accelerated ECA curing, reducing the hardening time to within 20 s even at sub-zero temperatures. The reaction was highly exothermic and involved acid-base neutralization, leading to reduced pH and electrical conductivity in the composites. ECA composites with SRP exhibited higher density, superior compressive strength, and improved adhesion to cement compared to those with CAP. This work provides a sustainable strategy for repurposing solid wastes into high-performance, rapid-curing repair materials, contributing to both waste valorization and the development of advanced construction composites.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 145092"},"PeriodicalIF":8.0,"publicationDate":"2026-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145883269","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The application of uncoated weathering steel in bridges has increased due to its superior corrosion resistance. During service, these structures are commonly subjected to the combined effects of corrosion and fatigue. However, current experimental studies fail to accurately represent the actual performance degradation of weathering steel under coupled corrosion-fatigue conditions. To address this, this study proposes an accelerated corrosion-fatigue alternating test protocol and conducts a 135-day coupling test on Q355NH weathering steel and Q355 steel. The results show that under corrosion-fatigue coupling, the mass loss rate (η) increases linearly, rather than following a power-law growth pattern, with η under coupling being significantly higher. Macro- and micro-observations revealed periodic cracking and healing of the rust layer. X-ray diffraction (XRD) analysis clarified the evolution of the rust layer composition, and 3D morphological scanning established a power-law relationship between pit size and corrosion periods. Failure mechanisms under corrosion-fatigue coupling were also investigated. Two-stage linear S-N data were derived, with slopes of −5.00 and −0.91, respectively. In the second stage, the corrosion effect becomes more pronounced, resulting in a steeper slope, making conventional S-N data inadequate. Finally, life prediction was performed by integrating local strain-strain method (LSSM), continuous damage mechanics method (CDMM), and an iterative numerical pit evolution model. It was found that LSSM fails to capture life degradation in the second stage, while CDMM provides a reliable life prediction with an error margin within 50 %.
{"title":"Degradation mechanism and life prediction of Q355NH weathering steel under corrosion-fatigue alternation","authors":"Qi Guo, Jingwei Lu, Ying Xing, Wenyu Zhang, Hongxiang Wang, Yi Peng","doi":"10.1016/j.conbuildmat.2025.144726","DOIUrl":"10.1016/j.conbuildmat.2025.144726","url":null,"abstract":"<div><div>The application of uncoated weathering steel in bridges has increased due to its superior corrosion resistance. During service, these structures are commonly subjected to the combined effects of corrosion and fatigue. However, current experimental studies fail to accurately represent the actual performance degradation of weathering steel under coupled corrosion-fatigue conditions. To address this, this study proposes an accelerated corrosion-fatigue alternating test protocol and conducts a 135-day coupling test on Q355NH weathering steel and Q355 steel. The results show that under corrosion-fatigue coupling, the mass loss rate (<em>η</em>) increases linearly, rather than following a power-law growth pattern, with <em>η</em> under coupling being significantly higher. Macro- and micro-observations revealed periodic cracking and healing of the rust layer. X-ray diffraction (XRD) analysis clarified the evolution of the rust layer composition, and 3D morphological scanning established a power-law relationship between pit size and corrosion periods. Failure mechanisms under corrosion-fatigue coupling were also investigated. Two-stage linear S-N data were derived, with slopes of −5.00 and −0.91, respectively. In the second stage, the corrosion effect becomes more pronounced, resulting in a steeper slope, making conventional S-N data inadequate. Finally, life prediction was performed by integrating local strain-strain method (LSSM), continuous damage mechanics method (CDMM), and an iterative numerical pit evolution model. It was found that LSSM fails to capture life degradation in the second stage, while CDMM provides a reliable life prediction with an error margin within 50 %.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 144726"},"PeriodicalIF":8.0,"publicationDate":"2026-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145883212","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-03DOI: 10.1016/j.conbuildmat.2025.144897
Xiaoyu Liu , Xianhua Wang , Kuanghuai Wu , Fengming Ren , Yunpeng Yue , Chen Li , Xu Cai , Shengyu Wang
Semi-flexible pavement (SFP) is a composite of asphalt mixture and cementitious grout, offering high strength and rutting resistance. However, traditional grouted semi-flexible pavement (G-SFP) requires a complex process, involving the formation of a large-void asphalt mixture matrix followed by the infusion of a cementitious grout. To address this, this paper proposes a cold-mixed semi-flexible pavement (C-SFP) prepared by sequentially mixing emulsified asphalt, a non-stick wheel additive, and cementitious materials. This direct mixing approach increases pavement compactness, reduces internal voids, and significantly improves construction efficiency compared to conventional methods. Six mixtures with different emulsified asphalt and cementitious materials dosages were prepared to examine the cracking resistance of C-SFP. Fatigue and cracking resistance of C-SFP were assessed using dynamic modulus, four-point bending, and semicircular bending (SCB) tests, with G-SFP serving as a reference, respectively. Results indicated that the dynamic modulus rose with frequency but declined with temperature, reflecting the characteristic viscoelasticity of SFP mixtures. C-SFPs exhibit higher modulus and lower phase angles than G-SFPs, indicating stronger interfacial bonding and better load transfer, with the 30 % mortar content achieving the optimal balance between stiffness and flexibility. C-SFP with 30 % grout content and 4.5 % effect asphalt content demonstrated the best fatigue performance, reflecting an optimal trade-off between stiffness and flexibility, while SCB results indicate that increasing cementitious materials content to 40 % can improve both strength and ductility. Overall, these findings present a new and effective approach for designing and constructing semi-flexible pavements with enhanced mechanical integrity and construction efficiency.
{"title":"Cracking resistance and fatigue behavior of cold-mixed semi-flexible pavements incorporating emulsified asphalt and cementitious materials","authors":"Xiaoyu Liu , Xianhua Wang , Kuanghuai Wu , Fengming Ren , Yunpeng Yue , Chen Li , Xu Cai , Shengyu Wang","doi":"10.1016/j.conbuildmat.2025.144897","DOIUrl":"10.1016/j.conbuildmat.2025.144897","url":null,"abstract":"<div><div>Semi-flexible pavement (SFP) is a composite of asphalt mixture and cementitious grout, offering high strength and rutting resistance. However, traditional grouted semi-flexible pavement (G-SFP) requires a complex process, involving the formation of a large-void asphalt mixture matrix followed by the infusion of a cementitious grout. To address this, this paper proposes a cold-mixed semi-flexible pavement (C-SFP) prepared by sequentially mixing emulsified asphalt, a non-stick wheel additive, and cementitious materials. This direct mixing approach increases pavement compactness, reduces internal voids, and significantly improves construction efficiency compared to conventional methods. Six mixtures with different emulsified asphalt and cementitious materials dosages were prepared to examine the cracking resistance of C-SFP. Fatigue and cracking resistance of C-SFP were assessed using dynamic modulus, four-point bending, and semicircular bending (SCB) tests, with G-SFP serving as a reference, respectively. Results indicated that the dynamic modulus rose with frequency but declined with temperature, reflecting the characteristic viscoelasticity of SFP mixtures. C-SFPs exhibit higher modulus and lower phase angles than G-SFPs, indicating stronger interfacial bonding and better load transfer, with the 30 % mortar content achieving the optimal balance between stiffness and flexibility. C-SFP with 30 % grout content and 4.5 % effect asphalt content demonstrated the best fatigue performance, reflecting an optimal trade-off between stiffness and flexibility, while SCB results indicate that increasing cementitious materials content to 40 % can improve both strength and ductility. Overall, these findings present a new and effective approach for designing and constructing semi-flexible pavements with enhanced mechanical integrity and construction efficiency.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 144897"},"PeriodicalIF":8.0,"publicationDate":"2026-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145883177","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-03DOI: 10.1016/j.conbuildmat.2025.145065
Pinghua Zhu , Tianqi Tao , Hongyun Chen , Chunhong Chen , Feifei Jiang , Hui Liu , Xiancui Yan , Lei Yang
The construction industry is one of the largest energy consumers and a significant source of carbon emissions. Energy-efficient building envelopes are essential, but conventional insulation materials like expanded polystyrene (EPS) pose serious fire risks and emit CO₂ when burned. This study addresses fire safety and carbon reduction by using decoration waste as recycled aggregates (DWRA) and incorporating silica aerogel to formulate a low-carbon, aerogel-enhanced masonry mortar, and, to the best of our knowledge, provides the first systematic evaluation of DWRA–aerogel fire-resistant masonry mortar. Mixtures with 0–30 % aerogel were subjected to fire-simulation experiments at 200 °C, 400 °C, 600 °C, and 800 °C, followed by testing at ambient temperature. The incorporation of aerogel improved thermal insulation, reducing thermal conductivity from 0.64 W/(m·K) to 0.39 W/(m·K). At 800 °C, the 30 % aerogel mix retained about 40 % of compressive strength (compared with 35 % for the control), reduced mass loss by up to 11.1 %, and exhibited suppressed cracking, indicating improved thermal stability. A cradle-to-gate economic and environmental assessment shows that the material cost of DWAMM increases from 70 to 671 USD/m³ but remains below that of commercial aerogel mortar (≈795.3 USD/m³), while its CO₂ emissions of 734.6–811.3 kg CO₂/m³ are 8.8–17.5 % lower than those of commercial aerogel insulating mortar (890 kg CO₂-eq/m³). Comprehensive characterization, including mass loss, thermal conductivity (GB/T 10294–2008), compressive strength (JGJ/T 70–2009), flexural strength (GB/T 17671–2021), ultrasonic pulse velocity (ASTM C597–16), and scanning electron microscopy, confirms that the 20–30 % aerogel mixes achieve a favorable balance among fire resistance, thermal insulation, economic performance, and embodied-carbon reduction, supporting the development of low-carbon fire-resistant building envelopes.
{"title":"Low-carbon fire-resistant masonry mortar incorporating decoration waste recycled aggregates for sustainable building envelopes","authors":"Pinghua Zhu , Tianqi Tao , Hongyun Chen , Chunhong Chen , Feifei Jiang , Hui Liu , Xiancui Yan , Lei Yang","doi":"10.1016/j.conbuildmat.2025.145065","DOIUrl":"10.1016/j.conbuildmat.2025.145065","url":null,"abstract":"<div><div>The construction industry is one of the largest energy consumers and a significant source of carbon emissions. Energy-efficient building envelopes are essential, but conventional insulation materials like expanded polystyrene (EPS) pose serious fire risks and emit CO₂ when burned. This study addresses fire safety and carbon reduction by using decoration waste as recycled aggregates (DWRA) and incorporating silica aerogel to formulate a low-carbon, aerogel-enhanced masonry mortar, and, to the best of our knowledge, provides the first systematic evaluation of DWRA–aerogel fire-resistant masonry mortar. Mixtures with 0–30 % aerogel were subjected to fire-simulation experiments at 200 °C, 400 °C, 600 °C, and 800 °C, followed by testing at ambient temperature. The incorporation of aerogel improved thermal insulation, reducing thermal conductivity from 0.64 W/(m·K) to 0.39 W/(m·K). At 800 °C, the 30 % aerogel mix retained about 40 % of compressive strength (compared with 35 % for the control), reduced mass loss by up to 11.1 %, and exhibited suppressed cracking, indicating improved thermal stability. A cradle-to-gate economic and environmental assessment shows that the material cost of DWAMM increases from 70 to 671 USD/m³ but remains below that of commercial aerogel mortar (≈795.3 USD/m³), while its CO₂ emissions of 734.6–811.3 kg CO₂/m³ are 8.8–17.5 % lower than those of commercial aerogel insulating mortar (890 kg CO₂-eq/m³). Comprehensive characterization, including mass loss, thermal conductivity (GB/T 10294–2008), compressive strength (JGJ/T 70–2009), flexural strength (GB/T 17671–2021), ultrasonic pulse velocity (ASTM C597–16), and scanning electron microscopy, confirms that the 20–30 % aerogel mixes achieve a favorable balance among fire resistance, thermal insulation, economic performance, and embodied-carbon reduction, supporting the development of low-carbon fire-resistant building envelopes.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 145065"},"PeriodicalIF":8.0,"publicationDate":"2026-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145883271","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-03DOI: 10.1016/j.conbuildmat.2025.144988
Muhammad Ahmad Sajid , Muhammad Imran Khan , Inamullah Khan , Omar Eid Almutairi
This study explores sustainable cementitious grouts for semi-flexible pavements by replacing Ordinary Portland Cement (OPC) with Sugarcane Bagasse Ash (SBA) (0–20 %) and 1 % Nano-Silica (NS). The flow and compressive strength of cementitious grouts were assessed using the ASTM flow cone and compression testing machine (CTM), while the microstructural properties were examined using SEM and EDX. Results showed that optimized grouts with 10 % SBA and 1 % NS, along with 1 % superplasticizer (SP), improved strength, flow, and shrinkage resistance. The reference grout (0.35 w/c, 1 % SP) met ASTM flow requirements, while SBA-NS-modified grouts improved compressive strength by 18 % after 28 days of curing. Higher w/c ratios reduced strength and flow-out time. Microstructural analysis confirmed densification, reduced porosity, and enhanced phase formation due to SBA-NS interactions. Response Surface Methodology (RSM) and ANOVA validated results strongly agree with predictive models. This study establishes SBA as a viable supplementary material, enhancing grout durability while promoting sustainable construction by reducing cement usage, utilizing waste, and contributing to eco-friendly infrastructure development.
{"title":"Design and optimization of eco-friendly cement grout modified with bagasse ash and nano-silica for semi-flexible pavements using RSM","authors":"Muhammad Ahmad Sajid , Muhammad Imran Khan , Inamullah Khan , Omar Eid Almutairi","doi":"10.1016/j.conbuildmat.2025.144988","DOIUrl":"10.1016/j.conbuildmat.2025.144988","url":null,"abstract":"<div><div>This study explores sustainable cementitious grouts for semi-flexible pavements by replacing Ordinary Portland Cement (OPC) with Sugarcane Bagasse Ash (SBA) (0–20 %) and 1 % Nano-Silica (NS). The flow and compressive strength of cementitious grouts were assessed using the ASTM flow cone and compression testing machine (CTM), while the microstructural properties were examined using SEM and EDX. Results showed that optimized grouts with 10 % SBA and 1 % NS, along with 1 % superplasticizer (SP), improved strength, flow, and shrinkage resistance. The reference grout (0.35 w/c, 1 % SP) met ASTM flow requirements, while SBA-NS-modified grouts improved compressive strength by 18 % after 28 days of curing. Higher w/c ratios reduced strength and flow-out time. Microstructural analysis confirmed densification, reduced porosity, and enhanced phase formation due to SBA-NS interactions. Response Surface Methodology (RSM) and ANOVA validated results strongly agree with predictive models. This study establishes SBA as a viable supplementary material, enhancing grout durability while promoting sustainable construction by reducing cement usage, utilizing waste, and contributing to eco-friendly infrastructure development.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 144988"},"PeriodicalIF":8.0,"publicationDate":"2026-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145923004","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-03DOI: 10.1016/j.conbuildmat.2025.145098
Yangchen Xu , Shuting Du , Yi Zhao , Lei Zhang , Kai Li , Shufeng Li , Guohua Xing
CNTs modified cement-based composites (CNTs/CC) have shown great potential in the field of concrete structure health monitoring due to their excellent mechanical and smart (piezoresistive, tensile sensitive, and flexural sensitive) properties. However, there are significant challenges to the performance stability and reliability of CNTs/CC under special environments such as high temperature, freeze-thaw, and chloride attack. Therefore, the conductivity and smart properties of CNTs/CC were studied under high temperature (200℃, 400℃, and 600℃), freeze-thaw cycles (50 times, 100 times, and 150 times), and chloride attack (30 d, 90 d, and 180 d) treatments. The results showed that the mechanical properties of CNTs/CC deteriorated after high temperature and freeze-thaw cycles, but the smart properties were improved. After the high temperature of 600°C, the frictional change in resistivity (FCR) and strain sensitivity of CNTs/CC increased significantly, with the FCR increasing from 22.37 % to 44.89 % at room temperature (25°C) under 10 MPa cyclic compressive loading, and the strain sensitivity also increasing from 829.9 to 1994.62. With the increase of freeze-thaw cycles, the FCR of CNTs/CC significantly increases under compressive, tensile, and flexural loads. Compared to the uneroded composites, the microstructure of CNTs/CC was denser and the pore size distribution was more refined after 180 d of chloride attack, which led to an improvement in the mechanical properties, but had less effect on the smart properties. The related outcomes fundamentally reveal the performance adaptability of CNTs/CC in special environments and promote the practical application of CNTs/CC in the health monitoring of concrete structures.
{"title":"The effect of high temperature, freeze-thaw cycles, and chloride attack on the smart properties of CNTs modified cement-based composites","authors":"Yangchen Xu , Shuting Du , Yi Zhao , Lei Zhang , Kai Li , Shufeng Li , Guohua Xing","doi":"10.1016/j.conbuildmat.2025.145098","DOIUrl":"10.1016/j.conbuildmat.2025.145098","url":null,"abstract":"<div><div>CNTs modified cement-based composites (CNTs/CC) have shown great potential in the field of concrete structure health monitoring due to their excellent mechanical and smart (piezoresistive, tensile sensitive, and flexural sensitive) properties. However, there are significant challenges to the performance stability and reliability of CNTs/CC under special environments such as high temperature, freeze-thaw, and chloride attack. Therefore, the conductivity and smart properties of CNTs/CC were studied under high temperature (200℃, 400℃, and 600℃), freeze-thaw cycles (50 times, 100 times, and 150 times), and chloride attack (30 d, 90 d, and 180 d) treatments. The results showed that the mechanical properties of CNTs/CC deteriorated after high temperature and freeze-thaw cycles, but the smart properties were improved. After the high temperature of 600°C, the frictional change in resistivity (FCR) and strain sensitivity of CNTs/CC increased significantly, with the FCR increasing from 22.37 % to 44.89 % at room temperature (25°C) under 10 MPa cyclic compressive loading, and the strain sensitivity also increasing from 829.9 to 1994.62. With the increase of freeze-thaw cycles, the FCR of CNTs/CC significantly increases under compressive, tensile, and flexural loads. Compared to the uneroded composites, the microstructure of CNTs/CC was denser and the pore size distribution was more refined after 180 d of chloride attack, which led to an improvement in the mechanical properties, but had less effect on the smart properties. The related outcomes fundamentally reveal the performance adaptability of CNTs/CC in special environments and promote the practical application of CNTs/CC in the health monitoring of concrete structures.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 145098"},"PeriodicalIF":8.0,"publicationDate":"2026-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145923003","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-03DOI: 10.1016/j.conbuildmat.2025.145084
Renlong Wang , Zheng Si , Lingzhi Huang , Jiaxin Wang , Penglong Zhao , Yulong Zhang , Xiaorui Liu , An Yang
Early-age concrete cracking, driven by the complex interplay of thermal, hydration, moisture, and stress (THMS) fields, significantly compromises the durability of concrete structures. Conventional models often oversimplify concrete as a homogeneous material and fail to capture this complexity. To address this limitation, this study develops a mesoscopic-scale THMS coupling model that explicitly accounts for the heterogeneity of aggregates, mortar, and the interfacial transition zone (ITZ), each possessing distinct constitutive properties. The governing equations are discretized and solved using the finite element method (FEM), enabling high-precision simulation of multiphysics interactions. The model is rigorously validated against macroscopic experiments, with simulations demonstrating close agreement with measured data—accurately replicating the internal temperature increase (peaking at 27.2–27.6 °C between 72 and 96 h) and the humidity decrease (from 0.98 to 0.71–0.80 after 672 h). Combined with microhardness testing and scanning electron microscopy (SEM) analysis of the microstructural evolution of the ITZ, a mechanistic explanation for the simulation results is provided: within 3–6 days, the internal stress exceeds the tensile strength, with the cracking risk index surpassing 0.7. Microhardness tests indicate that the mechanical properties of the ITZ are significantly weaker than those of the mortar matrix at this stage. Further analysis demonstrates that a higher aggregate content intensifies restraint stress, thereby accelerating the cracking process. The proposed model offers a powerful tool for predicting cracking risk and optimizing curing strategies, contributing to the enhancement of structural durability.
{"title":"Mesoscale THMS coupling analysis of early-age concrete cracking: Role of heterogeneity and interfacial transition zone","authors":"Renlong Wang , Zheng Si , Lingzhi Huang , Jiaxin Wang , Penglong Zhao , Yulong Zhang , Xiaorui Liu , An Yang","doi":"10.1016/j.conbuildmat.2025.145084","DOIUrl":"10.1016/j.conbuildmat.2025.145084","url":null,"abstract":"<div><div>Early-age concrete cracking, driven by the complex interplay of thermal, hydration, moisture, and stress (THMS) fields, significantly compromises the durability of concrete structures. Conventional models often oversimplify concrete as a homogeneous material and fail to capture this complexity. To address this limitation, this study develops a mesoscopic-scale THMS coupling model that explicitly accounts for the heterogeneity of aggregates, mortar, and the interfacial transition zone (ITZ), each possessing distinct constitutive properties. The governing equations are discretized and solved using the finite element method (FEM), enabling high-precision simulation of multiphysics interactions. The model is rigorously validated against macroscopic experiments, with simulations demonstrating close agreement with measured data—accurately replicating the internal temperature increase (peaking at 27.2–27.6 °C between 72 and 96 h) and the humidity decrease (from 0.98 to 0.71–0.80 after 672 h). Combined with microhardness testing and scanning electron microscopy (SEM) analysis of the microstructural evolution of the ITZ, a mechanistic explanation for the simulation results is provided: within 3–6 days, the internal stress exceeds the tensile strength, with the cracking risk index surpassing 0.7. Microhardness tests indicate that the mechanical properties of the ITZ are significantly weaker than those of the mortar matrix at this stage. Further analysis demonstrates that a higher aggregate content intensifies restraint stress, thereby accelerating the cracking process. The proposed model offers a powerful tool for predicting cracking risk and optimizing curing strategies, contributing to the enhancement of structural durability.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 145084"},"PeriodicalIF":8.0,"publicationDate":"2026-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145883268","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-03DOI: 10.1016/j.conbuildmat.2025.145100
Jia He , Yanshuo Liu , Xuan Ling , Huayi Wang , Zhiyi Tang , Zhengrui Chen , Qingliang Yu
Sprayed ultra-high-performance concrete (SUHPC) holds great promise for structural repair and complex construction due to its exceptional strength and durability. However, conventional Portland cement-based SUHPC is highly susceptible to explosive spalling at elevated temperatures. This study develops a spalling-resistant SUHPC by introducing a Portland cement–calcium aluminate cement–gypsum (PC–CAC–C$) ternary system, reinforced with calcium sulfate whiskers (CSW) and steel fibers. The results reveal that the ternary system retained thermally stable crystalline phases (Al₂O₃, C₁₂A₇, wollastonite, CA, CA₂) up to 1000 °C, conferring superior phase stability compared with the PC-based system. At the microstructural level, the ternary system increased the fraction of capillary porosity. The incorporation of CSW promoted the accumulation of hydration products within the interfacial transition zone (ITZ), which refined the CSW–matrix interface and led to improved flexural performance. Notably, benefiting from the synergistic effect of CSW and steel fibers, the ternary system facilitated the formation of continuous and uniformly distributed vapor-release channels, which effectively suppressed explosive spalling and enabled SUHPC to retain a high residual compressive strength of 45.8 MPa and a flexural strength of 7.4 MPa even after exposure to 1000 °C. This study provides an effective strategy for enhancing the high-temperature resistance of SUHPC, thereby broadening its potential for durable structural repair and fire-resilient applications.
喷射高性能混凝土(SUHPC)由于其优异的强度和耐久性,在结构修复和复杂建筑中具有很大的前景。然而,传统的波特兰水泥基SUHPC在高温下极易发生爆炸剥落。本研究通过引入波特兰水泥-铝酸钙水泥-石膏(pc - c - c - $)三元体系,用硫酸钙晶须(CSW)和钢纤维增强,开发了一种抗剥落的SUHPC。结果表明,该三元体系在1000℃下仍保持热稳定的晶相(Al₂O₃,C₁₂A₇,硅灰石,CA, CA₂),与基于pc的体系相比,具有更好的相稳定性。在微观结构水平上,三元体系增加了毛管孔隙率。CSW的加入促进了界面过渡区(ITZ)水化产物的积累,从而细化了CSW -基质界面,提高了抗弯性能。值得注意的是,得益于CSW和钢纤维的协同作用,该体系有利于形成连续且均匀分布的蒸汽释放通道,有效抑制了爆炸剥落,使SUHPC在1000℃下仍能保持45.8 MPa的残余抗压强度和7.4 MPa的残余抗折强度。该研究为提高SUHPC的耐高温性能提供了有效的策略,从而扩大了其在耐用结构修复和防火应用方面的潜力。
{"title":"Spalling resistance of SUHPC based on PC-CAC-C$ at elevated temperatures: Role of whiskers and steel fibers","authors":"Jia He , Yanshuo Liu , Xuan Ling , Huayi Wang , Zhiyi Tang , Zhengrui Chen , Qingliang Yu","doi":"10.1016/j.conbuildmat.2025.145100","DOIUrl":"10.1016/j.conbuildmat.2025.145100","url":null,"abstract":"<div><div>Sprayed ultra-high-performance concrete (SUHPC) holds great promise for structural repair and complex construction due to its exceptional strength and durability. However, conventional Portland cement-based SUHPC is highly susceptible to explosive spalling at elevated temperatures. This study develops a spalling-resistant SUHPC by introducing a Portland cement–calcium aluminate cement–gypsum (PC–CAC–C$) ternary system, reinforced with calcium sulfate whiskers (CSW) and steel fibers. The results reveal that the ternary system retained thermally stable crystalline phases (Al₂O₃, C₁₂A₇, wollastonite, CA, CA₂) up to 1000 °C, conferring superior phase stability compared with the PC-based system. At the microstructural level, the ternary system increased the fraction of capillary porosity. The incorporation of CSW promoted the accumulation of hydration products within the interfacial transition zone (ITZ), which refined the CSW–matrix interface and led to improved flexural performance. Notably, benefiting from the synergistic effect of CSW and steel fibers, the ternary system facilitated the formation of continuous and uniformly distributed vapor-release channels, which effectively suppressed explosive spalling and enabled SUHPC to retain a high residual compressive strength of 45.8 MPa and a flexural strength of 7.4 MPa even after exposure to 1000 °C. This study provides an effective strategy for enhancing the high-temperature resistance of SUHPC, thereby broadening its potential for durable structural repair and fire-resilient applications.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 145100"},"PeriodicalIF":8.0,"publicationDate":"2026-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145883204","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-02DOI: 10.1016/j.conbuildmat.2025.144519
Le-rong Wang , Liang-yu Tong , Jian-Guo Dai , Qing-xiang Xiong , Yi-fei Chen , Zhi-qi Wang , Qing-feng Liu
The utilization of seawater and sea sand concrete presents a promising alternative to address the shortage of freshwater and river sand. To date, however, limited research has been conducted on the long-term performance of seawater and sea sand concrete. This study establishes a novel model for predicting the degradation of seawater and sea sand concrete accounting for the interactions between premixed chlorides, external chloride ingress, and carbonation for the first time. This framework integrates the accelerated hydration induced by premixed chloride, the carbonation process affected by environmental factors, and the transport of chloride influenced by carbonation. Porosity serves as a critical intermediate variable, coupling the modelling framework together. Validation of this model against three experimental datasets demonstrates its prediction accuracy. After that, the comprehensive parametric analysis reveals that the detrimental impacts of incorporating seawater and sea sand significantly outweigh their potential benefits. The presence of 200 initial chloride has been shown to increase the chloride accumulation rate at a depth of 30 mm of concrete by approximately 65 %. Carbonation accelerates chloride transport when porosity reduction is less than 10 %, an effect amplified by seawater and sea sand addition. Increasing relative humidity accelerates chloride transport but suppresses carbonation progression, necessitating context-dependent evaluation. The present study aims to establish a robust analytical framework for assessing the durability of seawater and sea sand concrete under combined carbonation and chloride attack.
{"title":"Durability of seawater and sea sand concrete under combined carbonation and chloride attack: A numerical study","authors":"Le-rong Wang , Liang-yu Tong , Jian-Guo Dai , Qing-xiang Xiong , Yi-fei Chen , Zhi-qi Wang , Qing-feng Liu","doi":"10.1016/j.conbuildmat.2025.144519","DOIUrl":"10.1016/j.conbuildmat.2025.144519","url":null,"abstract":"<div><div>The utilization of seawater and sea sand concrete presents a promising alternative to address the shortage of freshwater and river sand. To date, however, limited research has been conducted on the long-term performance of seawater and sea sand concrete. This study establishes a novel model for predicting the degradation of seawater and sea sand concrete accounting for the interactions between premixed chlorides, external chloride ingress, and carbonation for the first time. This framework integrates the accelerated hydration induced by premixed chloride, the carbonation process affected by environmental factors, and the transport of chloride influenced by carbonation. Porosity serves as a critical intermediate variable, coupling the modelling framework together. Validation of this model against three experimental datasets demonstrates its prediction accuracy. After that, the comprehensive parametric analysis reveals that the detrimental impacts of incorporating seawater and sea sand significantly outweigh their potential benefits. The presence of 200<span><math><mrow><mi>mol</mi><mo>/</mo><msup><mrow><mi>m</mi></mrow><mrow><mn>3</mn></mrow></msup></mrow></math></span> initial chloride has been shown to increase the chloride accumulation rate at a depth of 30 mm of concrete by approximately 65 %. Carbonation accelerates chloride transport when porosity reduction is less than 10 %, an effect amplified by seawater and sea sand addition. Increasing relative humidity accelerates chloride transport but suppresses carbonation progression, necessitating context-dependent evaluation. The present study aims to establish a robust analytical framework for assessing the durability of seawater and sea sand concrete under combined carbonation and chloride attack.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 144519"},"PeriodicalIF":8.0,"publicationDate":"2026-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145882727","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-02DOI: 10.1016/j.conbuildmat.2025.145036
Maohua Zhang , Danan Ma , Daocheng Zhou
To reveal the evolution of the convection zone in nano-marine concrete under the coupling effect of drying-wetting cycles (DWC) and flexural loads (DWL), the indoor coupling experiment was conducted to analyze the Cl- distribution within nano-marine concrete in this study. The mechanism of the influence of nanoparticle admixture (A), stress levels (σ), and the corrosive time (t) on the peak content of Cl- (Cmax) and the depth of the convection zone (∆x) within each concrete was investigated. Additionally, the deterioration mechanism of nano-maritime concrete properties was explored. Subsequently, the optimal ratios of nanoparticle admixture for marine concrete were proposed. Advanced techniques, including electron microprobe analysis (EMPA), backscattered electron microscopy (BSEM), mercury intrusion porosimetry (MIP), X-ray diffraction (XRD), and differential thermal gravimetry (DTG), were applied to characterise the microstructure of the interfacial transition zone (ITZ). Results showed that Cmax, ∆x and Cl- diffusion coefficient (Df) in the compression zone (C) decrease and then increase with increasing load stress level (σ) and nanoparticle content (A), and Cmax, ∆x and Df in the tensile zone (T) increase with increasing σ. The optimal nano-particle content was 2 %. The mode of Cl- transport is gradually changing from ‘convection-diffusion’ to ‘diffusion’. Furthermore, the Cl- diffusion coefficient (Df) was negatively correlated with t and positively correlated with σ, with a significant effect of nanoparticles. Microstructural analysis showed that the porosity and pore diameter of marine concrete initially decreased and then increased. Cl- in concrete primarily travelled along microcracks, with distinct penetration traces. The admixture of nano-SiO2 and nano-Fe3O4 refined the pores, promoted the formation of hydration products such as C-S-H and C-F-H, and improved the densification and adhesion of the concrete's ITZ, which significantly diminished the Cmax and ∆x, hindering the development of convective zones.
{"title":"Cl- transport characteristics within nano-marine concrete under bending load coupled with dry and wet cycles","authors":"Maohua Zhang , Danan Ma , Daocheng Zhou","doi":"10.1016/j.conbuildmat.2025.145036","DOIUrl":"10.1016/j.conbuildmat.2025.145036","url":null,"abstract":"<div><div>To reveal the evolution of the convection zone in nano-marine concrete under the coupling effect of drying-wetting cycles (DWC) and flexural loads (DWL), the indoor coupling experiment was conducted to analyze the Cl<sup>-</sup> distribution within nano-marine concrete in this study. The mechanism of the influence of nanoparticle admixture (<em>A</em>), stress levels (σ), and the corrosive time (t) on the peak content of Cl<sup>-</sup> (C<sub><em>max</em></sub>) and the depth of the convection zone (∆<em>x</em>) within each concrete was investigated. Additionally, the deterioration mechanism of nano-maritime concrete properties was explored. Subsequently, the optimal ratios of nanoparticle admixture for marine concrete were proposed. Advanced techniques, including electron microprobe analysis (EMPA), backscattered electron microscopy (BSEM), mercury intrusion porosimetry (MIP), X-ray diffraction (XRD), and differential thermal gravimetry (DTG), were applied to characterise the microstructure of the interfacial transition zone (ITZ). Results showed that C<sub><em>max</em></sub>, ∆<em>x</em> and Cl<sup>-</sup> diffusion coefficient (D<sub><em>f</em></sub>) in the compression zone (C) decrease and then increase with increasing load stress level (σ) and nanoparticle content (A), and C<sub>max</sub>, ∆<em>x</em> and D<sub><em>f</em></sub> in the tensile zone (T) increase with increasing σ. The optimal nano-particle content was 2 %. The mode of Cl<sup>-</sup> transport is gradually changing from ‘convection-diffusion’ to ‘diffusion’. Furthermore, the Cl<sup>-</sup> diffusion coefficient (D<sub><em>f</em></sub>) was negatively correlated with t and positively correlated with σ, with a significant effect of nanoparticles. Microstructural analysis showed that the porosity and pore diameter of marine concrete initially decreased and then increased. Cl<sup>-</sup> in concrete primarily travelled along microcracks, with distinct penetration traces. The admixture of nano-SiO<sub>2</sub> and nano-Fe<sub>3</sub>O<sub>4</sub> refined the pores, promoted the formation of hydration products such as C-S-H and C-F-H, and improved the densification and adhesion of the concrete's ITZ, which significantly diminished the C<sub><em>max</em></sub> and ∆<em>x,</em> hindering the development of convective zones.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"507 ","pages":"Article 145036"},"PeriodicalIF":8.0,"publicationDate":"2026-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145883183","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}