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ANALYSIS OF CONTACT APPROACH IN FLAT JOINTS OF SPECIAL EQUIPMENT WHEN USING UNIFIED MODULES 使用统一模块时特种设备平面接头接触方式分析
Pub Date : 2023-01-13 DOI: 10.30987/2782-5957-2023-1-4-13
A. Fedukov
The study objective is to analyze the values of contact approach in the flat joints of special equipment, using unified modules obtained from the experiment and existing dependencies. The task is to compare the values of contact approaches obtained as a result of calculations based on existing dependencies with the results of experiments. Research methods: experimental studies and already existing computational methods of research to determine the values of contact approach. The novelty of the work: refined dependencies are obtained, as well as the values of coefficients of already existing dependencies for calculating the values of contact approaches of extended parts of unified modules during their assembly. Research results: the obtained results of calculations and experiments are analyzed. The values of the coefficients for the existing methods of calculating contact approach are refined, and experimental dependences are obtained. Conclusions: studies have shown that for extended contact sections, the use of calculated dependencies in some conditions gives an error that cannot be neglected. When designing high-precision equipment, such calculations require accurate definition.
研究的目的是利用实验得到的统一模块和已有的依赖关系,分析特种设备平面节点接触方法的取值。任务是将根据现有依赖关系计算得到的接触方法值与实验结果进行比较。研究方法:采用实验研究和已有的计算方法研究确定接触值的方法。该工作的新颖之处在于:获得了精细化的依赖关系,以及现有依赖关系的系数值,用于计算统一模块在装配过程中扩展部件的接触方法值。研究结果:对计算结果和实验结果进行了分析。对现有接触法计算方法的系数值进行了改进,得到了实验依赖关系。结论:研究表明,对于扩展接触截面,在某些条件下使用计算的依赖关系会产生不可忽视的误差。在设计高精度设备时,这样的计算需要精确的定义。
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引用次数: 0
APPLICATION OF NETWORK PLANNING METHOD FOR RUNNING REPAIR OF AUTOMOTIVE ENGINEERING AT TRANSPORT ENTERPRISES 网络计划方法在运输企业汽车工程运行维修中的应用
Pub Date : 2023-01-13 DOI: 10.30987/2782-5957-2023-1-46-53
Evgeniy Nosov, Denis D'yakov, M. Glotov, M. Tsyganov
The study objective is to develop a mathematic method to substantiate the feasibility of performing the running repair of automotive engineering at transport enterprises. The task is troubleshooting service of automotive e engineering in the conditions of a transport enterprise based on the method of rational planning of work package. Research methods are mathematic modeling of network planning in the study of operations. The novelty of the work is the use of the developed objective function for assessing the scope of work and its feasibility on the basis of network planning of repair work at transport enterprises. The results of the study: a graph of performing the work with the justification of labor costs is constructed, cost calculations are completed, decisions are made on the allocation of resources (labor, financial).
研究的目的是建立一种数学方法来证明运输企业进行汽车工程运行维修的可行性。本课题是基于工作包合理规划方法的某运输企业条件下汽车工程故障排除服务。研究方法是运筹学中网络规划的数学建模。工作的新颖性是在运输企业维修工作网络规划的基础上,利用开发的目标函数对工作范围及其可行性进行评估。研究的结果是:构建了以劳动力成本为理由执行工作的图表,完成了成本计算,对资源(劳动力,财务)的分配做出了决策。
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引用次数: 0
ESTIMATION OF DAMAGE TO THE AUTOMATIC COUPLING DEVICE OF FREIGHT CARS IN OPERATION 货车自动联轴器在运行过程中的损伤评估
Pub Date : 2023-01-13 DOI: 10.30987/2782-5957-2023-1-54-62
E. Rozhkova
The paper objective is to estimate the damage to the automatic coupling device of freight cars in operation. A statistical analysis of auto-coupling breaks on roads and a statistical estimation of nondestructive testing of auto-coupling device parts are carried out. During the analysis, it is found that 68% of breaks occur due to the presence of cracks in the body of the automatic coupler, 60% of breaks of the automatic couplers occur in areas where the track has a slope, including the mountain pass areas and 77% of breaks occur in the train traction mode. The scientific novelty is in obtaining a logarithmically normal law of the crack length distribution in the coupling body and traction clamp during the operation of the car in the overhaul period. The most likely crack formation in the body of the automatic coupling during the operation of the car between scheduled repairs is 41 mm long, in the traction clamp it is 63 mm. The practical significance of the work is in the fact that the obtained results can be used in making recommendations and organization of technical measures to reduce the cases of auto-coupling breaks and increase the quality of repair and maintenance of the auto-coupling device.
本文的目的是估计货车自动联轴器在运行过程中的损坏情况。对道路自动耦合断裂进行了统计分析,并对自动耦合装置零件无损检测进行了统计估计。在分析过程中发现,68%的断裂是由于自动联轴器本体存在裂纹造成的,60%的断裂发生在包括山口在内的轨道有坡度的区域,77%的断裂发生在列车牵引方式。其科学新颖之处在于获得了大修期汽车运行过程中联轴器和牵引钳裂纹长度分布的对数正态规律。在汽车运行过程中,自动联轴器的车身最容易形成的裂缝在定期维修之间是41毫米长,在牵引钳中是63毫米长。该工作的实际意义在于,所得结果可用于建议和组织技术措施,以减少自耦器断裂的情况,提高自耦器的维修和保养质量。
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引用次数: 0
MECHANICAL OSCILLATOR WITHOUT POTENTIAL ENERGY STORAGE 无势能储存的机械振荡器
Pub Date : 2022-12-09 DOI: 10.30987/2782-5957-2022-12-13-17
Igor A. Popov
In a monoreactive harmonic oscillator, inert elements can make free sinusoidal oscillations, which are accompanied by the transformation of one inert element kinetic energy into the kinetic energy of another inert element. In this condition the energy of the first inert element is zero. At the same time, the energy of the second element has the maximum value. At the next moment of time, the first element acquires acceleration due to the kinetic energy of the second element, the speed of which begins to decrease. In a classical oscillator, free sinusoidal oscillations are accompanied by an exchange of energy between its elements having the opposite reactivity character. In a spring pendulum, the potential energy of an elastic element is transformed into the kinetic energy of an inert element and vice versa. These elements have the opposite character of reactivity. In an electric oscillatory circuit, the energy of the coil magnetic field is transformed into the energy of the condenser electric field and vice versa. These elements also have the opposite character of reactivity. There are also oscillators in which free sinusoidal oscillations are accompanied by the transformation of the kinetic energy of an inert element or the potential energy of an elastic element into the energy of the coil magnetic field or the energy of the capacitor electric field and vice versa. Free sinusoidal oscillations can occur during the mutual transformation of any physical types of energy.This circumstance is the motive to make an oscillator, in which free sinusoidal oscillations are accompanied by the transformation of the kinetic energy of an inert element into the kinetic energy of another inert element. There are no elements with a different reactivity character in such an oscillator. This type of an oscillator is essentially monoreactive.
在单反应谐振子中,惰性元素可以产生自由的正弦振荡,这种振荡伴随着一种惰性元素的动能转化为另一种惰性元素的动能。在这种情况下,第一惰性元素的能量为零。同时,第二元素的能量最大。在下一个时刻,由于第二元素的动能,第一元素获得加速度,第二元素的速度开始减小。在经典振荡器中,自由正弦振荡伴随着具有相反反应性的元素之间的能量交换。在弹簧摆中,弹性元件的势能转化为惰性元件的动能,反之亦然。这些元素具有相反的反应性。在电振荡电路中,线圈磁场的能量转化为电容器电场的能量,反之亦然。这些元素也具有相反的反应性。还有一些振子,其中自由正弦振荡伴随着惰性元素的动能或弹性元素的势能转化为线圈磁场的能量或电容器电场的能量,反之亦然。自由正弦振荡可以发生在任何物理类型的能量相互转换期间。这种情况是制造振荡器的动机,其中自由正弦振荡伴随着一个惰性元素的动能转化为另一个惰性元素的动能。在这样的振荡器中,没有具有不同反应性特征的元素。这种振荡器本质上是单反应性的。
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引用次数: 0
STUDY OF THE POSSIBILITY TO USE CARBON- AND GLASS-FILLED THERMOPLASTICS FOR MANUFACTURING BODY PARTS OF ELECTRONIC EQUIPMENT FOR TRANSPORT SYSTEMS 研究使用碳和玻璃填充热塑性塑料制造运输系统电子设备主体部件的可能性
Pub Date : 2022-12-09 DOI: 10.30987/2782-5957-2022-12-48-55
Denis V. Gusev, M. Larionov
The possibility of using glass- and carbon-filled thermoplastics for manufacturing body parts of electronic equipment by means of additive generation of geometry is studied. The study objective is to find a method for manufacturing complex profile surfaces, to reduce the labor intensity of manufacturing body parts of electronic equipment, to improve the efficiency of repair of rolling stock wheel sets. The task to which the paper is devoted is the expediency of using carbon- and glass-filled thermoplastics for manufacturing body parts. The main method of research is experiment. The novelty of the work is that the possibility of using carbon- and glass-filled thermoplastics for manufacturing body parts is found and studied. Research results: the expediency and efficiency of using glass- and carbon-filled thermoplastics for manufacturing body parts of electronic equipment by means of additive generation of geometry is found empirically. Conclusion: the use of additive generation of geometry contributes to reducing the complexity of manufacturing body parts of electronic equipment. The possibility of using glass- and carbon-filled thermoplastics in the production of parts for transport systems is proved.
研究了利用几何增材生成的方法,利用玻璃和碳填充热塑性塑料制造电子设备主体部件的可能性。研究的目的是寻找一种复杂轮廓曲面的制造方法,以降低制造电子设备本体零件的劳动强度,提高机车车辆轮对的维修效率。这篇论文的任务是研究使用碳和玻璃填充的热塑性塑料制造人体部件的方便性。研究的主要方法是实验。这项工作的新颖之处在于发现并研究了使用碳和玻璃填充热塑性塑料制造人体部件的可能性。研究结果:经验证明了玻璃填充和碳填充热塑性塑料采用几何增材生成法制造电子设备本体零件的方便性和高效性。结论:使用几何增材生成有助于降低电子设备本体零件制造的复杂性。证明了在运输系统部件的生产中使用玻璃和碳填充热塑性塑料的可能性。
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引用次数: 0
IMPROVEMENT OF OPERATIONAL CHARACTERISTICS OF DIE STEELS BY GLOW DISCHARGE USING A CATHODE MAGNETIC FIELD 利用阴极磁场辉光放电改善模具钢的工作特性
Pub Date : 2022-12-09 DOI: 10.30987/2782-5957-2022-12-4-12
M. Rabyko, V. Shemenkov
The study objective is to develop a technique for hardening die steels with a glow discharge in a cathode magnetic field. The task to which the paper is devoted is to find out how the treatment by glow discharge in a cathode magnetic field affects microhardness and wear resistance. Research methods are pilot industrial tests. The novelty of the work: the mathematical dependence of the change in microhardness and wear resistance of the main die steels on the technological parameters of the treatment by glow discharge in a cathode magnetic field is obtained. Research results: recommendations for the industrial application of technology. Conclusions: the results of industrial tests confirm that there is an effect of increasing the production life of die tooling modified by the complex effect of a glow discharge in a constant magnetic field in average by 1.5 - 4 times. The total economic effect of using the technology reaches $ 2,300.
研究目的是开发一种阴极磁场辉光放电淬火模具钢的技术。本文的任务是研究阴极磁场辉光放电处理对材料显微硬度和耐磨性的影响。研究方法是工业试验。本工作的新颖之处在于:得到了阴极磁场辉光放电处理工艺参数对主要模具钢显微硬度和耐磨性变化的数学依赖关系。研究成果:技术产业化应用建议。结论:工业试验结果证实,恒磁场辉光放电复合效应改性模具的生产寿命平均提高1.5 ~ 4倍。使用该技术的总经济效益达到2300美元。
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引用次数: 0
THE INFLUENCE OF COOLING MIXTURES ON THE ROUGHNESS OF HOLES WHEN DRILLING WORKPIECES MADE OF LOW-ALLOY STEELS 低合金钢工件钻孔时冷却混合物对孔粗糙度的影响
Pub Date : 2022-12-09 DOI: 10.30987/2782-5957-2022-12-18-25
Stepan Mihaylenko, A. Kisel’
The rational choice of cooling mixtures (coolant) is a complex technological task. Currently, world industries produce a wide range of such substances. At the same time, manufacturers' recommendations on their use are of a general nature, which makes it difficult to choose them for specific cases. One of the criteria for choosing a coolant is the roughness of the formed surface, especially during constrained cutting, in particular during drilling. Therefore, studies of the influence of cooling mixture on the roughness of the hole surface during drilling are relevant. The task to which the paper is devoted is to find out the dependence of the roughness of the hole surface obtained when drilling workpieces of low-alloy steel on the properties of the coolant used. To achieve this aim, experimental studies were conducted. As a result of laboratory tests of coolants, their lubricating properties and density were determined. The evaluation of the obtained roughness dependencies during drilling on the properties of coolant allowed us to define a formula for determining the predicted surface quality. It is found out that the determinant property of the coolant is its lubricating action, and the parameter for its evaluation is friction factor. The calculation formula makes it possible to predict the roughness of the hole surface when drilling low-alloy steels with an error of 11.8%. The method of coolants testing and determination of their effectiveness by the roughness parameter Raavg is presented.
合理选择冷却混合物(冷却剂)是一项复杂的技术任务。目前,世界工业生产了各种各样的这类物质。同时,制造商对其使用的建议是一般性的,这使得很难针对具体情况选择它们。选择冷却剂的标准之一是成形表面的粗糙度,特别是在受限切削过程中,特别是在钻孔过程中。因此,研究冷却混合物对钻孔过程中孔表面粗糙度的影响是有意义的。本文的任务是找出低合金钢工件钻孔时所获得的孔表面粗糙度与所用冷却剂性能的关系。为了达到这一目的,进行了实验研究。通过对冷却剂的实验室测试,确定了冷却剂的润滑性能和密度。通过评估钻井过程中获得的粗糙度与冷却剂特性的相关性,我们可以定义一个公式来确定预测的表面质量。研究发现,冷却剂的决定特性是其润滑作用,其评价参数是摩擦系数。该计算公式可用于低合金钢钻孔时孔表面粗糙度的预测,误差为11.8%。提出了用粗糙度参数Raavg测定冷却剂有效性的方法。
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引用次数: 0
METHOD TO DESIGN LINEAR DISPLACEMENT MODULES BASED ON UNIFIED MODULES 基于统一模块的线性位移模块设计方法
Pub Date : 2022-12-09 DOI: 10.30987/2782-5957-2022-12-26-35
A. Fedukov
The study objective is the design and technological support of the accuracy of linear displacement modules based on unified parts and assemblies of rail guides and ball screws. The task to which the paper is devoted is to refine techniques in the design of linear displacement modules of machining equipment. Research methods: experimental studies and existing computational research methods to determine the value of contact approach. Novelty of the work: a method of designing linear displacement modules based on unified modules is developed, taking into account the values of contact approaches, where the criterion for assessing quality is the power characteristics of the linear displacement module. Research results: a method for designing linear displacement modules based on unified modules is developed. Conclusions: when designing linear modules for displacing technological equipment, including the value of contact approach in the calculations is usually relevant for high-precision linear modules.
研究目标是基于导轨与滚珠丝杠统一零配件的直线位移模块精度设计与技术支持。本文的任务是改进加工设备线性位移模块的设计技术。研究方法:采用实验研究和现有的计算研究方法来确定接触值的方法。工作的新颖性:开发了一种基于统一模块的线性位移模块设计方法,考虑了接触方法的值,其中评估质量的标准是线性位移模块的功率特性。研究成果:提出了一种基于统一模块的线性位移模块设计方法。结论:在设计用于置换工艺设备的线性模块时,在计算中包含接触值方法通常与高精度线性模块相关。
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引用次数: 0
ANALYSIS OF OWN FREQUENCIES AND OSCILLATION FORMS OF A PLANE PARALLEL MANIPULATOR 平面并联机械臂自身频率及振荡形式分析
Pub Date : 2022-12-09 DOI: 10.30987/2782-5957-2022-12-36-47
A. Tolstosheev
The study objective is to analyze the own frequencies and small-amplitude oscillations of a plane manipulator having parallel structure and to determine the influence of elastic and inertial properties of intermediate links and the drive on own frequencies and forms. The paper is devoted to solving the problem of ensuring vibration stability of manipulators. Analytical methods of the theory of oscillations and computational experiments in the software package "Universal Mechanism" are used. The novelty of the work is in defining the dependence of the own frequencies and oscillation forms of a plane parallel manipulator on the ratio of elastic and inertial properties of the links and the drive. As a result of the research, analytical and several computer models of a plane manipulator with three degrees of freedom are developed, own frequencies and oscillation forms for the developed models are determined. Conclusions: the replacement of absolutely rigid intermediate links with elastic rods led to the appearance of own frequencies and own modes corresponding to them , on which the output link oscillates in the vertical plane perpendicular to the plane of the manipulator links movement; the oscillations of the output link in the vertical and horizontal planes on their own forms are separated; the values of own frequencies at which the output link oscillates in the vertical plane do not depend on the coefficient of rigidity of the drive, but are determined by the elastic and inertial properties of the rods; the values of own frequencies at which the output link oscillates in the horizontal plane depend on the ratio of the drive and rods compliance; the influence of the elastic link masses on the values of their own frequencies is determined by the type of their own forms and the ratio of inertial parameters of the output link and rods.
研究目的是分析具有并联结构的平面机械臂的自频和小幅振荡,确定中间环节的弹性和惯性特性以及驱动对自频和自幅振荡形式的影响。本文致力于解决机械臂的振动稳定性问题。采用了“通用机制”软件包中的振荡理论分析方法和计算实验方法。该工作的新颖之处在于定义了平面并联机械臂的自身频率和振荡形式与连杆和驱动器的弹性和惯性特性之比的依赖关系。在此基础上,建立了三自由度平面机械臂的解析模型和若干计算机模型,确定了模型的固有频率和振荡形式。结论:用弹性杆代替绝对刚性中间连杆,产生了与之相对应的自有频率和自有模态,输出连杆在垂直于机械手连杆运动平面的垂直面内振荡;输出环节在垂直和水平平面上各自形式的振荡被分离;输出链在垂直平面上振荡的自身频率值不取决于驱动器的刚度系数,而是由杆的弹性和惯性特性决定;输出环节在水平面上振荡的自身频率的值取决于驱动器和杆的顺应度的比率;弹性连杆质量对其自身频率值的影响是由其自身形式的类型和输出连杆与杆的惯性参数的比值决定的。
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引用次数: 0
POSSIBILITIES OF COMBINED METAL HARDENING WITH WAVE DEFORMATION AND SUBSEQUENT HEAT TREATMENT 结合金属硬化与波变形和随后的热处理的可能性
Pub Date : 2022-11-10 DOI: 10.30987/2782-5957-2022-11-18-23
A. Kirichek, D. Soloviyov, A. Yashin, S. Silantiev, Anastasia Fonina
Nowadays, industry development requires making new strengthening technologies that allow expanding the rational scope of their application. It is quite promising to use methods of combined hardening that allow changing the physical and mechanical properties of the surface layer during successive external actions having different physical nature: sequential plastic deformation and external thermal effects. Therefore, the objective of the conducted study is to make a complex technology of combined deformation and thermal hardening. Preliminary plastic deformation is proposed to be carried out by the method of wave deformation hardening, in which the improvement of properties is achieved by forming structural imperfections of the crystal lattice of the material under the action of prolonged shock pulses of significant energy and duration. The use of these pulses contributes to a more complete plastic deformation of the hardened metal and the formation of a deeper hardened surface layer than with traditional methods of deformation hardening. The proposed combined technology, consisting in the use of wave deformation hardening before thermal treatment, allows to obtain high hardness and plasticity in the surface layer, provides an additional resource to increase the operational characteristics of the part. The novelty of the work is in the complex development of a method for combined wave deformation and thermal hardening of the surface layer of alloy steels. The conducted studies of the method have shown the high efficiency of the technology of combined deformation wave and thermal hardening for various grades of alloy steels.
如今,工业发展需要新的强化技术,以扩大其合理的应用范围。使用组合硬化方法,允许在具有不同物理性质的连续外部作用(连续塑性变形和外部热效应)中改变表面层的物理和机械性能,这是非常有前途的。因此,所进行的研究的目的是制造一种复合变形和热硬化技术。提出了采用波变形硬化法进行初步塑性变形的方法,即在能量和持续时间较大的长冲击脉冲作用下,通过形成材料晶格的结构缺陷来改善材料的性能。与传统的变形硬化方法相比,这些脉冲的使用有助于硬化金属的更完全的塑性变形和更深的硬化表面层的形成。提出的组合技术,包括在热处理前使用波动变形硬化,允许在表层获得高硬度和塑性,为增加零件的操作特性提供了额外的资源。这项工作的新颖之处在于对合金钢表面层进行波变形和热硬化相结合的方法的复杂开发。通过对该方法的研究表明,变形波与热硬化相结合的技术对不同牌号的合金钢具有很高的效率。
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引用次数: 1
期刊
Transport engineering
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