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Proceedings of the 2001 8th International Symposium on the Physical and Failure Analysis of Integrated Circuits. IPFA 2001 (Cat. No.01TH8548)最新文献

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High reliable solder joints using Sn-Pb-La solder alloy 采用Sn-Pb-La焊料合金的高可靠焊点
X. Ma, Y. Qian, F. Liu, F. Yoshida
Reliability of solder joints is essential to electronic packaging since they provide both the mechanical and electrical connections at PCB level assembly. Several efforts have been made to improve the mechanical properties of traditional Sn60-Pb40 solder alloys by adding small amounts of alloy elements, such as Ag, Sb, Cu, Pd, etc. (Vaynman et al., 1998; Takemoto et al., 1997; Devore, 1982). Although the provided experimental data illustrated the effect of improvements, the corresponding modification mechanism had been little discussed. In this work, a small amount of rare earth element La was added to Sn60-Pb40 solder in order to improve the reliability of solder joints without increasing the melting point. High temperature tensile tests of solder alloys and thermal fatigue tests of solder joints were conducted to validate the improvement. SEM observation further clarified the corresponding microstructure modification. Finally, the effect of adding small amount of La was deeply studied based upon thermodynamic models and eutectic growth kinetics.
焊点的可靠性对电子封装至关重要,因为它们在PCB级组装中提供机械和电气连接。通过添加少量的合金元素,如Ag、Sb、Cu、Pd等,已经做出了一些努力来改善传统Sn60-Pb40钎料合金的机械性能(Vaynman et al., 1998;Takemoto等人,1997;德沃尔,1982)。虽然提供的实验数据说明了改进的效果,但对相应的改性机理却很少讨论。在Sn60-Pb40焊料中加入少量稀土元素La,在不提高焊点熔点的情况下提高焊点的可靠性。通过对钎料合金的高温拉伸试验和焊点的热疲劳试验验证了改进的有效性。SEM观察进一步明确了相应的显微组织改性。最后,基于热力学模型和共晶生长动力学,深入研究了添加少量La的影响。
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引用次数: 2
Application of focused ion beam system as a defect localization and root cause analysis tool 聚焦离子束系统作为缺陷定位和根本原因分析工具的应用
C. C. Ooi, K. H. Siek, K. Sim
The focused ion beam system has been widely used as a critical failure analysis tool as microprocessor technology advances at a ramping speed. It has become an essential step in failure analysis to reveal physical defects after electrical fault isolation. In the highly competitive and challenging environment prevalent at present, failure analysis throughput time is of utmost important. Therefore, a quick, efficient and reliable physical failure analysis technique is needed. This paper discusses the applications of FIB as a defect localization and root cause determination tool through the passive charge contrast technique and pattern FIB analysis.
随着微处理器技术的飞速发展,聚焦离子束系统作为一种重要的失效分析工具得到了广泛的应用。电气故障隔离后物理缺陷的发现已成为故障分析的重要环节。在当前竞争激烈、充满挑战的环境中,故障分析的吞吐时间至关重要。因此,需要一种快速、高效、可靠的物理失效分析技术。本文通过被动电荷对比技术和模式FIB分析,讨论了FIB作为缺陷定位和根本原因确定工具的应用。
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引用次数: 2
Failure analysis challenges 故障分析挑战
Larry Wagner
Semiconductor trends as embodied in the International Technology Roadmap for Semiconductors (ITRS) provides a guide for the challenges facing the failure analysis community. The technical challenges fall primarily into two categories: failure site isolation and physical analysis. The failure site isolation challenges are driven primarily by the device complexity and reduced accessibility of circuit nets. Additional challenges arise due to the increase in device operating speed and pin count. The challenges in physical analysis are driven primarily by smaller device feature sizes and by the host of new materials being introduced. In addition to the technical challenges, infrastructure changes are also likely to occur. The likely industry paths for addressing these challenges are discussed. The International Sematech Product Analysis Forum (Joseph et al, 2000) has identified ten primary challenges for the future of the failure analysis in the semiconductor industry: localization and electrical characterization; deprocessing techniques for new materials; system-on-a-chip; imaging of small defects and structures; detection and characterization of nonvisual defects; verification and test; globally dispersed entities as virtual factory; fault isolation and simulation software; cost of failure analysis; complexity and volume of data. These challenges have been correlated to the Technology Working Group Difficult Challenge table in the ITRS.
国际半导体技术路线图(ITRS)所体现的半导体趋势为失效分析社区面临的挑战提供了指南。技术挑战主要分为两类:故障现场隔离和物理分析。故障现场隔离的挑战主要是由设备的复杂性和电路网络的可访问性降低驱动的。由于器件运行速度和引脚数的增加,还会出现其他挑战。物理分析中的挑战主要是由较小的设备特征尺寸和大量新材料的引入所驱动的。除了技术挑战之外,基础设施也可能发生变化。讨论了解决这些挑战的可能的行业路径。国际Sematech产品分析论坛(Joseph等人,2000)已经确定了半导体行业失效分析未来的十大主要挑战:本地化和电气表征;新材料的预处理技术;系统级芯片;小缺陷和结构的成像;非视觉缺陷的检测与表征;验证和测试;全球分散的实体作为虚拟工厂;故障隔离与仿真软件;失效成本分析;数据的复杂性和数量。这些挑战与ITRS中的技术工作组困难挑战表相关。
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引用次数: 25
Thermo-mechanical analysis for a multi chip build up substrate based package 基于多芯片构建基板封装的热力学分析
Xiaowu Zhang, C. Lee, W. Hua, M. Iyer, Teo Poi Siong, D. Pinjala, S. Srinivasamurthy
This paper presents a thermo-mechanical analysis of a multichip module (MCM) package design, with emphasis on the package warpage, thermally induced stress and the 2nd level solder joint reliability. The MCM package contains four flip chips which are mounted on a build up substrate. Firstly, the effect of the positioning of four silicon dice within the MCM package on the package warpage was studied. Secondly, the effect of package dimensions (the heat spreader thickness, structural adhesive thickness and substrate thickness) on the maximum residual stress and warpage of the package were performed. Finally, this paper presents a 3D sliced model for solder joint reliability of the MCM assembly. A creep constitutive relation is adopted for the 63Sn/37Pb solder to account for its time and temperature dependence in thermal cycling. The fatigue life of the solder joints is estimated by Darveaux's approach. A series of parametric studies is performed by changing the package dimensions. The results obtained from the modeling are useful for the design of multichip packages.
本文对一种多芯片模块(MCM)封装设计进行了热力学分析,重点分析了封装翘曲、热致应力和二级焊点可靠性。MCM封装包含四个倒装芯片,安装在构建基板上。首先,研究了MCM封装内四个硅片的位置对封装翘曲的影响。其次,研究了封装尺寸(散热片厚度、结构胶厚度和衬底厚度)对封装最大残余应力和翘曲的影响。最后,建立了MCM组件焊点可靠性的三维切片模型。采用蠕变本构关系分析了63Sn/37Pb焊料在热循环过程中的时间和温度依赖性。采用Darveaux方法估算焊点的疲劳寿命。通过改变包装尺寸进行了一系列参数化研究。仿真结果对多芯片封装的设计具有指导意义。
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引用次数: 3
New methods for scanning ultrasonic microscopy applications for failure analysis of microassembling technologies 扫描超声显微镜应用于微装配技术失效分析的新方法
L. Béchou, Y. Ousten, Y. Danto
Scanning acoustic microscopy (SAM) is now a common detection method which produces high resolution images with focused ultrasonic waves ranging from 10 to 500 MHz. In this paper, first we propose improved methodologies in order to measure time-of-flight (TOF) with high accuracy and so localize defects in depth by digital signal processing used for the study of nonstationary signals as acoustic echoes. Secondly, we compare imaging mode capabilities associated with conventional acoustic focused probe propagation for SAM. Then, we apply these methods for localization of defects and failure analysis of ceramic capacitors, die-attach assembly and solder joint evaluation in a CBGA technology by C-SCAN analysis.
扫描声学显微镜(SAM)现在是一种常用的检测方法,它可以产生高分辨率的图像,聚焦的超声波范围从10到500兆赫兹。在本文中,我们首先提出了改进的方法,以测量飞行时间(TOF)高精度,从而定位深度缺陷的数字信号处理用于研究非平稳信号,如声学回波。其次,我们比较了与传统声聚焦探头传播相关的SAM成像模式能力。然后,我们将这些方法应用于陶瓷电容器的缺陷定位和失效分析、模贴装组装和CBGA技术中焊点的C-SCAN分析。
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引用次数: 9
Bipolar current stressing and electrical recovery of quasi-breakdown in thin gate oxides 薄栅氧化物准击穿的双极电流应力和电恢复
W. Loh, B. Cho, M. Li
The quasi-breakdown mechanism (QB) of thin gate oxides is investigated under bipolar constant current stressing. It was observed that there exist two distinct stages in quasi-breakdown (QB), characterized by their electrical recoverability. In the first or recoverable stage, leakage current after QB could be recovered to the SILC level by applying proper reverse bias. In the second or unrecoverable stage, however, no electrical recovery is observed. Conduction mechanisms at QB were also studied using carrier separation and DCIV techniques.
研究了双极恒流应力作用下薄栅氧化物的准击穿机理。观察到准击穿(QB)存在两个不同的阶段,其特征是电可恢复性。在第一阶段或可恢复阶段,通过施加适当的反向偏压,可以将QB后的泄漏电流恢复到SILC水平。然而,在第二阶段或不可恢复阶段,没有观察到电恢复。利用载流子分离和DCIV技术研究了QB的传导机理。
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引用次数: 0
ESD implantations in 0.18-/spl mu/m salicided CMOS technology for on-chip ESD protection with layout consideration ESD植入在0.18-/spl mu/m的盐化CMOS技术中进行片上ESD保护,并考虑布局
M. Ker, Che-Hao Chuang
ESD robustness of CMOS devices used in the I/O pad is a major reliability issue as the diffusion junction depth is reduced and LDD (lightly-doped drain)/salicide structures are generally used in sub-quarter-micron CMOS technology. In order to enhance ESD robustness, some ESD implantations have been reported for inclusion into the process flow to modify the device structures for ESD protection (Lee, 1997; Hsue and Ko, 1994; Lowrey and Chance, 1996; Yang, 2000). In this paper, the effectiveness of different ESD implantation solutions on NMOS and diode devices for ESD protection is investigated in a 0.18 /spl mu/m salicided bulk CMOS process. The second breakdown current (It2) of the fabricated devices is measured by the transmission line pulse generator (TLPG). The human-body-model (HBM) and the machine-model (MM) ESD levels of these devices are also measured and compared. The layout dependence of NMOS devices and diodes with different ESD implantations are also investigated.
随着扩散结深度的降低和LDD(轻掺杂漏极)/盐化物结构通常用于亚四分之一微米CMOS技术,用于I/O焊片的CMOS器件的ESD稳稳性是一个主要的可靠性问题。为了增强ESD的稳健性,一些ESD植入物已经被报道纳入到工艺流程中,以修改ESD保护的器件结构(Lee, 1997;Hsue and Ko, 1994;Lowrey and Chance, 1996;杨,2000)。本文在0.18 /spl mu/m的盐化体CMOS工艺中,研究了不同的ESD注入溶液对NMOS和二极管器件的ESD保护效果。利用传输线脉冲发生器(TLPG)测量器件的二次击穿电流(It2)。测量并比较了这些器件的人体模型(HBM)和机器模型(MM) ESD水平。研究了不同ESD植入方式对NMOS器件和二极管布局的影响。
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引用次数: 23
Borderless contact leakage induced standby current failure on sub-0.15 /spl mu/m CMOS device 在低于0.15 /spl mu/m的CMOS器件上无边界触点漏电引起待机电流失效
D. Kim, J. Kim, B. Hwang, D. Cho, K. Kim, S.B. Kim, J. Hong, J. Park, M.Y. Lee
For the downscaling of CMOS device design rules with high device performance, the reduced active area forces formation of a borderless contact in local interconnects. As the contact area is decreased with downscaling, it induces failure of device electrical characteristics and reliability. The ultra-shallow junction structures used as basic technology for sub-0.15 /spl mu/m CMOS devices and the junction leakage induced by borderless contact leakage at the shallow trench edge are serious problems for CMOS devices with low standby power dissipation. Recently, several borderless contact structures have been reported (Gallagher et al., 1995; Subbanna et al., 1993; Wen-Chau Liu et al., 2000). In this paper, we estimate the electrical characteristics of borderless contact and demonstrate the borderless contact leakage induced standby failure on a sub-0.15 /spl mu/m 6-Tr SRAM device.
对于具有高性能的CMOS器件设计规则的降尺度,减小的有源面积迫使在局部互连中形成无边界接触。随着接触面积的减小,器件的电气特性和可靠性将受到影响。作为低于0.15 /spl mu/m的CMOS器件基础技术的超浅结结构和沟槽浅边无边界接触漏电引起的结漏是低待机功耗CMOS器件面临的严重问题。最近,一些无边界接触结构被报道(Gallagher et al., 1995;Subbanna et al., 1993;刘文洲等,2000)。在本文中,我们估计了无边界触点的电气特性,并演示了在低于0.15 /spl mu/m的6-Tr SRAM器件上无边界触点泄漏引起的待机故障。
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引用次数: 2
Emitter base junction ESD reliability of an epitaxial base silicon germanium heterojunction bipolar transistor 外延基硅锗异质结双极晶体管发射极结ESD可靠性研究
S. Voldman, L. Lanzerotti, R. Johnson
With the growth of the high-speed data rate transmission, optical interconnect, and wireless marketplaces, heterojunction devices will play a central role in these communication systems. Heterojunction base-emitter design, bandgap engineering and technology scaling will each play a key role in the ability to achieve faster devices for the wired and wireless markets. As these structures are scaled, the sensitivity of these devices to electrostatic overstress (EOS), electrostatic discharge (ESD) and electromagnetic emissions (EMI) becomes a concern. Emitter-base design influences the ESD sensitivity and device performance of heterojunction bipolar transistor (HBT) devices. In this paper, the ESD sensitivity of the emitter-base junction of a SiGe HBT device is discussed. The evaluation of process variations and device design spacings on ESD robustness is evaluated for both positive and negative stress conditions as a function of the salicide location, emitter-base spacing, and collector opening.
随着高速数据传输、光互连和无线市场的发展,异质结器件将在这些通信系统中发挥核心作用。异质结基极-发射极设计、带隙工程和技术扩展都将在有线和无线市场实现更快设备的能力中发挥关键作用。随着这些结构的缩放,这些器件对静电超应力(EOS)、静电放电(ESD)和电磁发射(EMI)的敏感性成为一个问题。发射基设计影响着异质结双极晶体管(HBT)器件的ESD灵敏度和器件性能。本文讨论了SiGe HBT器件发射基结的ESD灵敏度。在正负应力条件下,评估工艺变化和器件设计间距对ESD稳健性的影响,并将其作为杀菌剂位置、发射器-基座间距和集电极开度的函数。
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引用次数: 15
Short failure analysis under fault isolation 故障隔离下的短故障分析
Z. Mai, M. Palaniappan, J. Chin, C. E. Soh, L.A. Knauss, E. Fleet
Scanning superconducting quantum interference device (SQUID) microscopy, along with real time X-ray (RTX) microscopy and scanning acoustic microscopy (SAM), was used as a fault isolation tool for IC short circuit failure analysis. Fault isolation was carried out before physical analysis. Experimental procedures and results for both fault isolation and physical analysis are given in detail.
将扫描超导量子干涉器件(SQUID)显微镜与实时x射线(RTX)显微镜和扫描声学显微镜(SAM)一起作为IC短路故障分析的故障隔离工具。在物理分析之前进行故障隔离。给出了故障隔离和物理分析的实验步骤和结果。
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引用次数: 4
期刊
Proceedings of the 2001 8th International Symposium on the Physical and Failure Analysis of Integrated Circuits. IPFA 2001 (Cat. No.01TH8548)
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