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Proceedings of the 2001 8th International Symposium on the Physical and Failure Analysis of Integrated Circuits. IPFA 2001 (Cat. No.01TH8548)最新文献

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Characterization of Cu extrusion failure mode in dual-damascene Cu/low-k interconnects under electromigration reliability test 电迁移可靠性试验下双damascene Cu/low-k互连铜挤压失效模式表征
Jeung-Woo Kim, Won-sang Song, Sam-Young Kim, Hyan-Soo Kim, Hyungoo Jeon, Chae-Bog Lim
With low electrical resistivity and superb electromigration properties relative to Al, Cu is considered an exemplary candidate for metallization in logic devices. The electromigration characteristics, however, are highly contingent upon the test criteria, which in turn vary with the test structure and/or materials, e.g. inter/intra-metal dielectrics. The thermal mismatch stress existing between low-k SiOF and Cu, for instance, degrades the metal adhesion and curtails the device lifetime (Riedel, 1997). Such deleterious stress may also induce an extrusion mode failure, resulting in an unstable EM data with high sigma (Ennis, 2000) and an improper estimation of via lifetime. In this study, we identify a few pertinent factors involved in the formation of Cu extrusion mode failures in a Cu-SiOF dual damascene structure, and propose a possible underlying mechanism. Extrusion-free specimens, i.e. once the problem is eliminated, show an activation energy of about 0.81 eV, and the EM failures are limited to the via regions.
相对于铝,铜具有低电阻率和极好的电迁移特性,被认为是逻辑器件中金属化的典型候选者。然而,电迁移特性在很大程度上取决于测试标准,而测试标准又随测试结构和/或材料而变化,例如金属间/金属内介电体。例如,存在于低钾SiOF和Cu之间的热失配应力降低了金属的附着力并缩短了器件的使用寿命(Riedel, 1997)。这种有害的应力也可能诱发挤压模式失效,导致高西格玛的不稳定电磁数据(Ennis, 2000)和对管道寿命的不正确估计。在本研究中,我们确定了Cu- siof双damascene结构中Cu挤压模式失效形成的几个相关因素,并提出了可能的潜在机制。无挤压试样,即一旦问题消除,显示出约0.81 eV的活化能,并且电磁失效仅限于通孔区域。
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引用次数: 6
Development and optimization of substrate failure analysis techniques for chip scale packages 芯片级封装衬底失效分析技术的发展与优化
L. B. Yew, C. Francis, S. Mohamed, Tang Wye Mun, L. Ki
This paper details failure analysis techniques developed to analyze failures of two types of substrate widely used in chip scale packages (CSPs): (a) tape CSP substrate with polyimide (PI) tape, and (b) laminate CSP substrate with bismaleimide-triazine (BT) resin. The structure of both tape and laminate CSP substrates are discussed in detail to aid in understanding the failure analysis techniques of both these materials.
本文详细介绍了用于分析芯片规模封装(CSP)中广泛使用的两种衬底失效的失效分析技术:(a)聚酰亚胺(PI)带CSP衬底,(b)双马来酰亚胺-三嗪(BT)树脂层压CSP衬底。详细讨论了胶带和层压CSP基板的结构,以帮助理解这两种材料的失效分析技术。
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引用次数: 1
Stress-induced leakage current in thin oxides under high-field impulse stressing 高场脉冲应力作用下薄氧化物的应力诱发泄漏电流
Y. Tan, W. Chim, P. Lim
Stress-induced leakage current (SILC) decreases when the time-between-pulses (T/sub bp/) of an AC-pulse waveform is increased. The amount of SILC reduction generally decreases for the same increase in T/sub bp/, with increasing stress voltage magnitude and stress pulse width. A model developed to describe the trap generation and relaxation processes occurring during transient high-field stress from unipolar and bipolar pulse waveforms is presented in this paper.
当交流脉冲波形的脉冲间隔时间(T/sub - bp/)增大时,应力诱发泄漏电流(SILC)减小。随着应力电压幅值和应力脉冲宽度的增大,随着T/sub bp/的增加,硅质硅的减少量普遍减小。本文建立了一个模型,描述了单极和双极脉冲波形在瞬态高应力场中产生的陷阱和弛豫过程。
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引用次数: 1
Unique measurement to monitor the gate oxide lifetime indicator, case studies 独特的测量监测栅极氧化物寿命指标,案例研究
X. Gagnard, O. Bonnaud
Previous works (Gagnard and Bonnaud, Microelectron. Reliability vol. 39, pp. 75-763, 1999, and Proc. SPIE vol. 4182, pp. 142-50, 2000) demonstrated the possibility of realization of the gate oxide lifetime by a unique measurement based on leakage current. This indicator, easy to implement and able to decrease the test time, can be included in the routine of parametric tests. This work confirms the validity of this indicator and presents case studies related to BCD technology.
以前的作品(Gagnard和Bonnaud,微电子。可靠性vol. 39, pp. 75-763, 1999,和Proc. SPIE vol. 4182, pp. 142- 50,2000)证明了通过基于泄漏电流的独特测量实现栅极氧化物寿命的可能性。该指标易于实现,可缩短试验时间,可纳入参数试验的常规中。这项工作证实了这一指标的有效性,并提出了与BCD技术相关的案例研究。
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引用次数: 1
The application of pattern correlation method between maps of failure bins and electrical parameters in fault isolation 故障仓图与电气参数模式相关法在故障隔离中的应用
Luo Ping, Neo Soh Ping
Normally, it is difficult to isolate and identify the root cause for sort failures, especially for functional failures. This problem is worst for the wafer foundry because of the limited information on the product from customer. Sort test failures are generally analysed by either a correlation study between yield and electrical test (ET) data on the ET structure in a scribe line or a fault isolation technique. The yield correlation method is not as efficient because of the complicated sort test, the limited electrical data (usually only a few sites for production wafers), and the variation of yield patterns and ET behaviour among wafers and lots. The fault isolation techniques may not be able to capture the failure defect, especially for functional failures. One of the major limitations for yield analysis is the irregular yield pattern and its variation among wafers and lots. An irregular yield pattern means a correspondingly similar irregular ET data pattern for those failure-related parameters. In other words, those failure-related ET parameters should have higher correlation with the yield map than the rest of parameters. Thus, based on the quantitative calculation of the correlation between the maps of failure bins and the ET parameters, those ET parameters with high correlation can be identified and reasonably believed to be failure-related. In this paper, the pattern correlation method is introduced and applied for a true case of functional failure with via issue.
通常,很难隔离和识别排序故障的根本原因,尤其是功能故障。这个问题对于晶圆代工厂来说是最严重的,因为客户对产品的信息有限。排序试验故障通常是通过在抄写线上的电流测试(ET)结构上的屈服和电流测试(ET)数据之间的相关性研究或故障隔离技术来分析。由于复杂的分类测试,有限的电气数据(通常只有少数生产晶圆片的地点),以及晶圆片和批次之间的产率模式和ET行为的变化,产率相关方法并不有效。故障隔离技术可能无法捕获故障缺陷,特别是对于功能故障。成品率分析的主要限制之一是不规则的成品率模式及其在晶圆和批次之间的变化。不规则屈服模式意味着这些失效相关参数的不规则ET数据模式也相应相似。换句话说,那些与故障相关的ET参数应该比其他参数与产量图具有更高的相关性。因此,通过定量计算故障仓图与ET参数之间的相关性,可以识别出相关性较高的ET参数,并合理地认为其与故障相关。本文介绍了模式关联法,并将其应用于一个具有通断问题的功能失效实例。
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引用次数: 1
A dry migration? Copper dendrite growth in adhesive tape during burn-in 干迁移?胶带灼烧过程中铜枝晶的生长
S. Tan, S. H. Ong
Copper migration which exhibits dendrite short-circuits in conductor-insulator-conductor structures may result in failure and reliability problems in microcircuits. Earlier works (Harsanyi, 1995; Adema et al., 1990 and 1993; Rudra and Jennings, 1994; Nieman, 1994; Harsanyi, 1999) have shown this mechanism in moist conditions. This is known as wet migration. In this investigation, we have observed copper dendrite growth during burn-in stress in adhesive tape which was used for leadframes to maintain the coplanarity and stability of individual lead pins during semiconductor manufacturing. A special parallel lapping technique revealed the dendrite growth under the tape. It is believed that chemical interaction has taken place, especially due to polyamic acid, which apparently reacts with copper. Further evaluations with higher temperature and voltage simulation confirm this mechanism.
铜迁移在导体-绝缘体-导体结构中表现为枝晶短路,可能导致微电路的失效和可靠性问题。早期作品(Harsanyi, 1995;Adema等,1990年和1993年;Rudra and Jennings, 1994;尼曼,1994;Harsanyi, 1999)在潮湿条件下显示了这种机制。这就是所谓的湿迁移。在这项研究中,我们观察到在半导体制造过程中,用于引线架的胶带在烧蚀应力下铜枝晶的生长,以保持单个引脚的共面性和稳定性。一种特殊的平行研磨技术揭示了带子下的枝晶生长。人们认为发生了化学相互作用,特别是由于聚酰胺酸,它显然与铜发生了反应。在更高的温度和电压下进行的进一步评估证实了这一机制。
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引用次数: 7
Modelling of the reservoir effect on electromigration lifetime 电迁移寿命的储层效应建模
H. Nguyen, C. Salm, T. Mouthaan, F. Kuper
Electromigration behaviour in W-plug/metal stripe structures is different from conventional metal-strip structures because there is a blocking boundary formed by the immobile W-plug in the contact/via. Electromigration failures occur more readily close to the W-plug than in metal-strip structures because metal ions are forced away from the contacts/vias by electric current, blocking the contacts/vias area. Several works have reported electromigration lifetime of multiple level interconnects to be influenced by the presence of a reservoir around the contacts/vias. Reservoirs are metal parts that are not or are hardly conducting current that act as a source to provide atoms for the area around the blocking boundary where the atoms migrate away due to the electric current. Interconnect lifetime can be prolonged by using the reservoirs, called the "reservoir effect". 2D simulation of the effects of reservoirs has been performed. The stress build-up during electromigration in the contact area can be simulated for several configurations, separating the effects of overlap, total reservoir area, the reservoir layout directions (vertical and horizontal), number of contacts/vias and contact/via placement. It is very useful for IC design rules to estimate which parameters are important for IC reliability. In this study, we considered the critical stress that the metal line can sustain before void formation as failure criterion. The failure time is determined by the time to reach the critical stress.
W-plug/ 金属条纹结构中的电迁移行为不同于传统的金属条纹结构,因为在触点/通孔中存在一个由固定不动的 W-plug 形成的阻挡边界。与金属条状结构相比,电迁移故障更容易发生在靠近 W 形插头的地方,因为金属离子会被电流逼离接触点/通孔,从而阻塞接触点/通孔区域。一些研究报告指出,多层互连的电迁移寿命受触点/通孔周围储层的影响。储层是不导电或几乎不导电的金属部件,可作为源为阻塞边界周围的区域提供原子,原子会因电流而迁移。利用储层可以延长互连寿命,这被称为 "储层效应"。我们对储层效应进行了二维模拟。可以针对多种配置模拟接触区电迁移过程中的应力积累,并将重叠、总蓄水池面积、蓄水池布局方向(垂直和水平)、触点/通孔数量以及触点/通孔位置的影响分开。对于集成电路设计规则来说,估计哪些参数对集成电路可靠性非常重要非常有用。在本研究中,我们将金属线在空洞形成之前可承受的临界应力作为失效标准。失效时间由达到临界应力的时间决定。
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引用次数: 13
Determination of BGA structural defects and solder joint defects by 3D X-ray laminography BGA结构缺陷和焊点缺陷的三维x射线层析测定
T. Moore, D. Vanderstraeten, P. Forssell
The equipment and software for X-ray laminography has advanced rapidly in recent years. The latest systems can distinguish features as small as 5 /spl mu/m in diameter and identify their locations to within 10 /spl mu/m in three dimensions within an IC package. Details of complex closely spaced structures can be extracted readily with recently developed microlaminographs. At this resolution, the method is termed microlaminography. In this paper, the technology, methodology and results from a microlaminography system developed for failure analysis in IC packaging are presented. The copper traces in the built up layers of a BGA substrate were extracted and analysed individually. Bond-wire shorts in the plane of the solder resist in a lot of BGA assemblies were located and identified with subsequent verification by destructive physical analysis (DPA). 3D reconstructions of individual solder balls within an assembly were created and examined for defects. These analyses could not have been done by normal 2D X-ray; formerly only DPA could extract such information.
近年来,x射线层析成像的设备和软件发展迅速。最新的系统可以在IC封装中识别直径小至5 /spl μ m的特征,并在10 /spl μ m的三维空间内识别它们的位置。复杂的紧密间隔结构的细节可以很容易地提取与最近发展的显微层析成像。在这种分辨率下,这种方法被称为显微层析。本文介绍了用于IC封装失效分析的微层析系统的技术、方法和结果。在BGA衬底的建立层中的铜痕迹被单独提取和分析。通过破坏性物理分析(DPA)对许多BGA组件中焊阻平面上的焊线短路进行了定位和识别。在组装中创建和检查单个焊料球的3D重建并检查缺陷。这些分析不能通过普通的二维x射线完成;以前只有DPA可以提取这类信息。
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引用次数: 16
Elimination of opens failure between via holes and traces in LTCC multilayer substrate by coherent shrinkage 用相干收缩法消除LTCC多层衬底中通孔和迹线之间的开口失效
X. He, X. Ma, Y. Zhang
MCM-C technology is based on the use of a multilayer ceramic substrate as the carrier for the various chip devices. Low temperature co-fired ceramic (LTCC), with the advantage of higher wiring density and lower dielectric constant, is widely used as the multilayer substrate for high density electronic packaging, such as MCM-C. The low firing temperature enables the use of precious metals in the conducting layers. With the development of MCM technology, the LTCC substrate is larger and has many more layers to satisfy the increasing assembly performance requirements. However, with the enlargement of substrate area, the firing shrinkage mismatch between the metal conductor and the ceramic matrix leads to the more serious problem of open failures (Imanaka et al., 1992; Miura et al., 1994; Itagaki et al., 1993). In this work, the open failure between via holes and traces in LTCC substrates was studied. The effect of compacting temperature, ceramic particle size, softening point, stack process and firing profile was reported. Finally, by means of coherent shrinkage, the open failure between via holes and traces in LTCC was eliminated effectively.
MCM-C技术是基于使用多层陶瓷衬底作为各种芯片器件的载体。低温共烧陶瓷(LTCC)具有较高的布线密度和较低的介电常数等优点,被广泛用作高密度电子封装的多层衬底,如MCM-C。较低的烧成温度使得在导电层中使用贵金属成为可能。随着MCM技术的发展,LTCC基板尺寸越来越大,层数越来越多,以满足日益增长的组装性能要求。然而,随着衬底面积的扩大,金属导体与陶瓷基体之间的烧成收缩失配会导致更严重的开路失效问题(Imanaka etal ., 1992;Miura et al., 1994;Itagaki et al., 1993)。在这项工作中,研究了LTCC衬底中通孔和迹线之间的开放失效。研究了压实温度、陶瓷粒度、软化点、堆积工艺和烧成型态等因素对烧结效果的影响。最后,采用相干收缩的方法,有效地消除了LTCC中通孔和迹线之间的开放破坏。
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引用次数: 1
Application of contact-level ion-beam induced passive voltage contrast in failure analysis of static random access memory 接触级离子束诱导无源电压对比在静态随机存储器失效分析中的应用
Z.G. Song, G. Qian, J. Y. Dai, Z.R. Guo, S. K. Loh, C. Teh, S. Redkar
The demand for improvement of device speed and reduction of power consumption has driven semiconductor devices to be miniaturized continuously. To develop new process generations, static random access memory (SRAM) is often chosen as the process qualification vehicle because the quality and performance of SRAMs are direct reflections of high density and small feature size, and they are very sensitive to process variation. Therefore, analysis of SRAM failure is a critical time-to market path for process development. During sub-quarter micron process development, the integrity of high aspect ratio contacts was found to be a major concern. For contact defect analysis, focus ion beam (FIB) cross-sectioning is the best method. However, the problem remains of how to identify the defective contact. E-beam testing and optical beam-induced current (OBIC) techniques have been reported as tools for detecting defective contacts. However, few FA labs have such equipment. In this study, a novel technique of contact-level ion-beam induced passive voltage contrast was developed to identify defective contacts employing a FIB station, and its application was demonstrated by SRAM failure analysis.
提高器件速度和降低功耗的需求推动了半导体器件的不断小型化。为了开发新工艺,通常选择静态随机存取存储器(SRAM)作为工艺鉴定载体,因为SRAM的质量和性能是高密度和小特征尺寸的直接反映,并且它们对工艺变化非常敏感。因此,SRAM故障分析是工艺开发的关键上市时间路径。在亚四分之一微米工艺开发过程中,高纵横比接触的完整性被发现是一个主要问题。对于接触缺陷的分析,聚焦离子束(FIB)截面是最好的方法。然而,如何识别缺陷触点仍然是一个问题。电子束测试和光束感应电流(OBIC)技术已被报道为检测缺陷触点的工具。然而,很少FA实验室有这样的设备。本研究提出了一种新的接触级离子束诱导无源电压对比技术,利用FIB台站识别缺陷触点,并通过SRAM故障分析验证了其应用。
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引用次数: 11
期刊
Proceedings of the 2001 8th International Symposium on the Physical and Failure Analysis of Integrated Circuits. IPFA 2001 (Cat. No.01TH8548)
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