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Two-stage fast pyrolysis and catalytic steam reforming of corn waste bio-oil for hydrogen production: Screening and optimization of NiFe catalysts supported on porous clay heterostructures 玉米废生物油两段快速热解与催化蒸汽重整制氢:多孔粘土异质结构负载NiFe催化剂的筛选与优化
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-05-01 Epub Date: 2026-02-03 DOI: 10.1016/j.fuproc.2026.108411
Punjarat Khongchamnan , Apirat Laobuthee , Chatchai Veranitisagul , Thanapat Chomchatwarl , Navadol Laosiripojana , Khatiya Weerasai , Pornlada Daorattanachai , Pongkarn Chakthranont , Dorothée Laurenti , Wanwitoo Wanmolee
Converting agricultural residues into hydrogen offers a promising route toward low-carbon energy. This study presents a two-stage process combining fast pyrolysis of con waste bio-oil followed by catalytic steam reforming (CSR) using NiFe catalysts supported on porous clay heterostructures (PCH). Fast pyrolysis at 500 °C for 1 h produced 41.4 wt% bio-oil rich in lignin-derived phenolics. Catalyst screening during reforming at 800 °C identified 0.8Ni–0.2Fe/PCH as the optimal formulation, delivering 58.8% H2 yield and 87.3% feedstock conversion with 7.2 mmol/gcat carbon deposition after 1 h. Relative to monometallic counterparts, NiFe synergy improved reforming performance while reducing carbon deposition by up to 38.9%. Under autothermal reforming (ATR), optimizing temperature (700–900 °C) and O2/C ratios (0.15–0.45) improved H2 selectivity by balancing reforming and oxidation reactions. Importantly, the 0.8Ni–0.2Fe/PCH remained highly stable over 170 h, sustaining >80% H2 yield and >90% conversion with minimal carbon deposition. Characterization (BET, SEM–EDX, XRD, FTIR) confirmed well-dispersed NiFe species anchored within the PCH framework, consistent with enhanced stability and resistance to carbon deposition. These results highlighted the Ni–Fe/PCH as efficient and promising catalyst platform for hydrogen production from corn waste bio-oil.
将农业残留物转化为氢气为低碳能源提供了一条有希望的途径。采用多孔粘土异质结构(PCH)负载的NiFe催化剂对废生物油进行快速热解-催化蒸汽重整(CSR)两阶段工艺研究。在500°C下快速热解1小时,产生41.4%富含木质素衍生酚类物质的生物油。在800°C重整过程中对催化剂进行筛选,发现0.8Ni-0.2Fe /PCH为最佳配方,1 h后H2收率为58.8%,原料转化率为87.3%,积碳量为7.2 mmol/gcat。与单金属催化剂相比,NiFe协同作用提高了重整性能,同时减少了38.9%的积碳。在自热重整(ATR)条件下,优化温度(700 ~ 900℃)和O2/C比(0.15 ~ 0.45),平衡重整和氧化反应,提高H2选择性。重要的是,0.8Ni-0.2Fe /PCH在170小时内保持了高度稳定,在最小的碳沉积下保持了80%的H2产率和90%的转化率。表征(BET, SEM-EDX, XRD, FTIR)证实了分散良好的NiFe物种锚定在PCH框架内,具有增强的稳定性和抗碳沉积性。这些结果表明,Ni-Fe /PCH是玉米废生物油制氢的高效和有前途的催化剂平台。
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引用次数: 0
Corrigendum to “Experimental study on the vaporization and condensation of alkali metal chlorides in biomass ash under pressurized conditions” [Fuel Processing Technology 282 (April 2026) 108403] “加压条件下生物质灰中碱金属氯化物汽化和冷凝的实验研究”[燃料处理技术282(2026年4月)108403]的勘误表
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-26 DOI: 10.1016/j.fuproc.2026.108405
Tao Yang , Wuyang Xiao , Lijuan Chen , Bo Wei , Yanjie Qi , Shuanglong Li , Jianjiang Wang , Shan Wang , Xian Li , Hong Yao
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引用次数: 0
Kinetic insights into high-density polyethylene, polyethylene terephthalate, and their blend using thermogravimetric analysis and model-free methods 动力学洞察高密度聚乙烯,聚对苯二甲酸乙二醇酯,和他们的混合物使用热重分析和无模型方法
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-12 DOI: 10.1016/j.fuproc.2025.108390
Mohamed Koraiem M. Handawy , Tamer M.M. Abdellatief , Xiongbo Duan , Tareq Salameh , Abdul-Kadir Hamid , Mousa Hussein
The accumulation of plastic waste, particularly from high-density polyethylene (HDPE) and polyethylene terephthalate (PET), poses significant environmental challenges due to their persistence and the complexity of recycling mixed polymer. Accordingly, this study was conducted to investigate the thermal degradation behavior and kinetic parameters of virgin HDPE, PET, and their binary mixture to support waste-to-energy applications. Thermogravimetric analysis (TGA) and Differential thermogravimetry (DTG) were performed under pyrolytic conditions using nitrogen as the carrier gas at multiple heating rates, and degradation kinetics were evaluated using five isoconversional methods: Friedman (FR), Kissinger–Akahira–Sunose (KAS), Flynn–Wall–Ozawa (FWO), Starink (STK), and Vyazovkin (Vy). Results showed that both HDPE and PET undergo single-step degradation, with HDPE decomposing at higher temperatures in a narrower range (449–497 °C) than PET (394–471 °C) at 15 °C/min. The HDPE–PET blend showed a broader decomposition range (417–495 °C) with an onset temperature between PET and HDPE. Comparatively, the Friedman (FR) method provided reliable activation energies for HDPE and PET (259.55 ± 7.3 and 193.16 ± 17.07 kJ/mol), as it effectively captures the single-step degradation of individual polymers with minimal variation across conversion levels. For the HDPE–PET binary blend, the Vyazovkin (Vy) method yielded the most consistent activation energy profile (173.51–217.45 kJ/mol; average 210.47 ± 7.2 kJ/mol), demonstrating its robustness in handling the complex, overlapping decomposition behaviors of mixed polymer systems. Model-fitting via y(α)/y(0.5) analysis identified the autocatalytic model 1αnαm+α as the most appropriate for all samples, with simulated curves showing excellent agreement with experimental data (R2 > 0.92). These findings demonstrate the feasibility of predicting pyrolysis behavior for both individual and mixed plastics, contributing to improved strategies for managing mixed plastic waste streams.
塑料废物的积累,特别是来自高密度聚乙烯(HDPE)和聚对苯二甲酸乙二醇酯(PET)的塑料废物,由于其持久性和回收混合聚合物的复杂性,对环境构成了重大挑战。因此,本研究旨在研究纯HDPE、PET及其二元混合物的热降解行为和动力学参数,以支持垃圾能源转化应用。以氮气为载气,在多种升温速率下进行热重分析(TGA)和差热重分析(DTG),并采用Friedman (FR)、Kissinger-Akahira-Sunose (KAS)、Flynn-Wall-Ozawa (FWO)、Starink (STK)和Vyazovkin (Vy) 5种等转换方法评价降解动力学。结果表明,HDPE和PET均为单步降解,HDPE在15℃/min的温度范围内(449 ~ 497℃)高于PET(394 ~ 471℃)。HDPE - PET共混物具有较宽的分解范围(417-495℃),起始温度介于PET和HDPE之间。相比之下,Friedman (FR)方法为HDPE和PET提供了可靠的活化能(259.55±7.3 kJ/mol和193.16±17.07 kJ/mol),因为它有效地捕获了单个聚合物的单步降解,并且在转化水平上变化最小。对于HDPE-PET二元共混体系,Vyazovkin (Vy)方法得到了最一致的活化能分布(173.51-217.45 kJ/mol,平均210.47±7.2 kJ/mol),证明了其在处理复杂、重叠的混合聚合物体系分解行为方面的鲁棒性。通过y(α)/y(0.5)分析进行模型拟合,发现自催化模型1−αnαm+α∗最适合所有样品,模拟曲线与实验数据吻合良好(R2 > 0.92)。这些发现证明了预测单个和混合塑料热解行为的可行性,有助于改进管理混合塑料废物流的策略。
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引用次数: 0
Tuning aromatic selectivity in catalytic pyrolysis of epoxy resin over Nb/Ga-modified ZSM-5: porosity engineering and kinetic elucidation Nb/ ga改性ZSM-5催化热解环氧树脂芳烃选择性调控:孔隙工程与动力学解析
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-16 DOI: 10.1016/j.fuproc.2026.108402
Shangpeng Pan , Kaiwen Yun , Rui Shan , Shuxiao Wang , Taoli Huhe , Xiang Ling , Haoran Yuan , Yong Chen
For the high-value resource recovery of waste epoxy resin, this study prepared Nb and Ga modified ZSM-5 zeolite catalysts and systematically evaluated their performance in the catalytic pyrolysis of epoxy resin for aromatic hydrocarbon production. The results indicate that the bimetallic catalyst 8Nb4Ga (with 8% Nb and 4% Ga loading) exhibited the optimal catalytic activity, achieving the highest aromatic hydrocarbon yield of 68.6% under the conditions of 650 °C and a feedstock-to-catalyst mass ratio of 1:1. Characterization analyses confirmed that the metal species were well-dispersed on the ZSM-5 support without destroying the zeolite framework structure, though they induced changes in the pore structure. The introduction of Ga contributed to the formation of more mesoporous structures. Kinetic analysis revealed that the 8Nb4Ga catalyst significantly increased the apparent activation energy of the pyrolysis process, indicating that it guides the reactants through a higher-energy-barrier yet more selective pathway for aromatic hydrocarbon formation. This research provides theoretical support for the targeted catalytic conversion of waste epoxy resins into high-value aromatics.
为实现废环氧树脂的高价值资源化利用,本研究制备了Nb和Ga改性ZSM-5沸石催化剂,并对其在环氧树脂催化热解制芳烃中的性能进行了系统评价。结果表明,双金属催化剂8Nb4Ga(负载8% Nb和4% Ga)的催化活性最佳,在650℃、料催化剂质量比为1:1的条件下,芳烃收率最高,为68.6%。表征分析证实,金属物种在ZSM-5载体上分散良好,虽然它们引起了孔隙结构的变化,但不会破坏沸石骨架结构。Ga的引入有助于形成更多的介孔结构。动力学分析表明,8Nb4Ga催化剂显著提高了热解过程的表观活化能,表明其引导反应物通过更高能垒、更有选择性的途径生成芳烃。本研究为废环氧树脂定向催化转化为高值芳烃提供了理论支持。
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引用次数: 0
Evaluating the wettability of coal and non-coal mineral particles by microcalorimetry 用微量热法评价煤和非煤矿物颗粒的润湿性
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-13 DOI: 10.1016/j.fuproc.2026.108395
Chengping Deng , Zhongzheng Wu , Teng He , Yuqiang Mao , Liuyang Dong , Dianwen Liu
The surface wettability of coal and non-coal minerals is one of the critical factors influencing their separation and processing. In this study, ten common coal and non-coal minerals were selected to analyze the quantitative relationship between their surface wettability and wetting heat through contact angle, specific surface area and microcalorimeter measurements. For all minerals except anthracite, the heat flow curves measured by microcalorimetry initially rose rapidly, then gradually declined and stabilized, which was opposite to the wetting curve change of anthracite. Both the theoretical calculation and microcalorimeter measurement indicated that the wetting process of anthracite was endothermic, while those of other minerals were exothermic. The wetting heat gradually decreased with the increase of surface contact angle of minerals. The wetting heat of minerals measured by the microcalorimeter exhibited a positive proportional linear correlation with the cosine of the mineral contact angle, which is consistent with the theoretical model. This paper will provide a valuable insight into the surface wettability of coal and non-coal mineral particles from a thermodynamic perspective.
煤和非煤矿物的表面润湿性是影响其分离和加工的关键因素之一。本研究选取了10种常见的煤和非煤矿物,通过接触角、比表面积和微量热计测量,分析了其表面润湿性与润湿热之间的定量关系。除无烟煤外,微量热法测得的所有矿物热流曲线均呈现先快速上升后逐渐下降趋于稳定的趋势,与无烟煤的润湿曲线变化相反。理论计算和微量热计测量结果表明,无烟煤的润湿过程是吸热的,而其他矿物的润湿过程是放热的。随着矿物表面接触角的增大,润湿热逐渐减小。微量热计测得的矿物润湿热与矿物接触角余弦值呈正比例线性相关,与理论模型一致。本文将从热力学角度对煤和非煤矿物颗粒的表面润湿性提供有价值的见解。
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引用次数: 0
Advanced hydrogen production process design from cow manure supported by rural waste based on environmental and economic evaluation 基于环境与经济评价的农村废弃物支撑牛粪制氢工艺设计
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-12 DOI: 10.1016/j.fuproc.2026.108394
Jeongjae Oh , Minsu Lim , Konan Alain Cedric Nzisso , Minseok Im , Dongwoo Kang , Sunghyun Cho
Cow manure is generated in large quantities and offers a stable supply, making it a promising biomass resource. However, its high moisture content makes direct gasification challenging, and it is therefore commonly treated through incineration, landfilling, or composting, all of which can cause severe air and soil pollution. To address these issues, this study designed and evaluated a gasification process that produces hydrogen without a separate drying step by blending cow manure with rice straw. The results showed that the blended gasification process achieved optimal hydrogen production and a favorable H2/CO ratio at 700 °C and a steam-to-fuel ratio of 0.4, while additional tail-gas recycling further increased hydrogen output. Life-cycle assessment revealed that blended gasification reduced global warming potential by nearly half compared with conventional pathways, and techno-economic analysis indicated a 24% reduction in hydrogen production cost. At an industry-scale capacity of 1000 t/d, the hydrogen production cost was estimated at 2.75 USD/kg, which is lower than the target cost of 4 USD/kg. Overall, the findings demonstrate that directly gasifying high-moisture cow manure by blending it with dried agricultural residues offers a practical treatment pathway and represents a promising approach for decentralized, low-carbon hydrogen production in rural regions.
牛粪大量产生并提供稳定的供应,使其成为一种有前途的生物质资源。然而,它的高水分含量使直接气化具有挑战性,因此通常通过焚烧、填埋或堆肥来处理,所有这些都可能导致严重的空气和土壤污染。为了解决这些问题,本研究设计并评估了一种气化过程,该过程通过将牛粪与稻草混合而无需单独干燥步骤即可产生氢气。结果表明,混合气化工艺制氢效果最佳,在700℃、蒸汽燃料比为0.4时,H2/CO比较好,而额外的尾气回收进一步提高了氢气产量。生命周期评估显示,与传统途径相比,混合气化将全球变暖潜力降低了近一半,技术经济分析表明,氢气生产成本降低了24%。在1000 t/d的工业规模产能下,氢气生产成本估计为2.75美元/公斤,低于4美元/公斤的目标成本。总体而言,研究结果表明,通过将高水分牛粪与干燥的农业残留物混合直接气化,为农村地区分散的低碳氢气生产提供了一种实用的处理途径,并代表了一种有希望的方法。
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引用次数: 0
Study on product distribution, physicochemical structure evolution, and energy flow in concentrated solar pyrolysis of walnut shells 核桃壳太阳能集中热解产物分布、物化结构演化及能量流研究
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-12 DOI: 10.1016/j.fuproc.2026.108396
Hanjian Li , Xiaoxuan Lyu , Shichen Ding , Ying Zhao , Shagali Abdulmajid Abdullahi , Yi Wang , Sheng Su , Song Hu , Jun Xiang , Huanying Chi
The present study explores the concentrated solar-driven pyrolysis of walnut shells to characterize the product distribution, physicochemical structural evolution, and energy flow. The experiments were conducted using a custom-built Confocal Elliptical-Streamline Concentrating Photothermal (CESCP) system, which implements a furnace lamp with a spectral output closely approximating natural sunlight. This setup provides a controlled simulation of genuine high-flux solar radiation and achieves an ultra-fast heating rate of 1000 °C/min. Across the temperature range of 500–1000 °C, the gas yield was notably high and increased significantly from 13.4% to 54.3%, among which syngas (H2 + CO) exhibited the most substantial increase from 40.99 vol% to 70.5 vol%. For solid phase products, as the pyrolysis reaction proceeded, the specific surface area significantly increased by 314 times from 0.354 m2/g to 111.459 m2/g, the amorphous carbon progressively transformed into defective polycyclic aromatic hydrocarbons, and the oxygen-containing functional groups (such as hydroxyl and C-O bonds) exhibited higher activity. Crucially, at the pyrolysis temperature of 1000 °C, the sum of the higher heating value and the latent heat of vaporization of the products reached 17,207 J, representing an increase of 199 J compared to the raw biomass material. This data provides direct quantitative evidence for the storage of solar energy in the form of chemical energy. The findings of this study can serve as a fundamental theoretical reference for research on solar-thermal conversion and storage mechanisms under intense radiative heating conditions.
本研究对核桃壳的太阳能集中热解进行了研究,表征了产物分布、物理化学结构演化和能量流。实验使用定制的共聚焦椭圆-流线聚光光热(CESCP)系统进行,该系统实现了光谱输出接近自然阳光的炉灯。该装置提供了真正的高通量太阳辐射的受控模拟,并实现了1000°C/min的超快加热速率。在500 ~ 1000℃的温度范围内,产气率从13.4%显著提高到54.3%,其中合成气(H2 + CO)产气率从40.99 vol%提高到70.5 vol%,增幅最大。固相产物中,随着热解反应的进行,比表面积从0.354 m2/g显著增加到111.459 m2/g,增加了314倍,无定形碳逐渐转化为缺陷多环芳烃,含氧官能团(如羟基和C-O键)表现出更高的活性。关键是,在热解温度为1000℃时,产物的高热值与汽化潜热之和达到17,207 J,比生物质原料增加了199 J。这一数据为太阳能以化学能的形式储存提供了直接的定量证据。本研究结果可为强辐射加热条件下的光热转换与蓄热机理研究提供基础理论参考。
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引用次数: 0
Gas hydrates: A comprehensive multi-scale review of mechanisms, diversified applications, risk mitigation, and pathways toward sustainable energy-environmental synergy 天然气水合物:对机制、多样化应用、风险缓解和可持续能源-环境协同途径的综合多尺度回顾
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-26 DOI: 10.1016/j.fuproc.2026.108404
Huaxue Yan , Yinglong Zhang , Gongming Xin, Dexiang Li
Gas hydrates technology have emerged as a vital strategy for tackling global energy and environmental challenges. This paper synthesizes the current state of knowledge regarding the exploitation, utilization, and prevention of gas hydrates, highlighting recent advancements while identifying key challenges and opportunities. The work explores the dual role of gas hydrates as a promising energy source and an environmental challenge, highlighting their applications in energy storage, carbon capture, gas separation, and water treatment. Additionally, it examines the associated risks, including pipeline blockages and potential climate impacts resulting from uncontrolled methane emissions. This work presents a multi-scale approach that integrates microscopic, mesoscopic, and macroscopic perspectives to offer a comprehensive understanding of gas hydrate phenomena. At microscopic level, molecular dynamics simulations and material characterization techniques offer insights into structural properties and molecular interactions. Mesoscopic studies, employing computational fluid dynamics and microfluidic experiments, provide insights into gas hydrate behavior in confined spaces. Macroscopic investigations, including laboratory experiments and multi-physical field coupling simulations, assess the effectiveness and environmental impacts of various exploitation techniques. The review concludes by examining the challenges and opportunities in the field, providing a roadmap for researchers and policymakers aiming to harness the potential of gas hydrates while mitigating associated risks.
天然气水合物技术已成为应对全球能源和环境挑战的重要战略。本文综合了目前有关天然气水合物开发、利用和预防的知识状况,重点介绍了最近的进展,同时确定了主要的挑战和机遇。这项工作探讨了天然气水合物作为一种有前途的能源和环境挑战的双重作用,重点介绍了它们在能源储存、碳捕获、气体分离和水处理方面的应用。此外,它还检查了相关风险,包括管道堵塞和不受控制的甲烷排放造成的潜在气候影响。这项工作提出了一种多尺度的方法,整合了微观、介观和宏观的观点,以提供对天然气水合物现象的全面理解。在微观层面上,分子动力学模拟和材料表征技术提供了对结构特性和分子相互作用的见解。介观研究,采用计算流体动力学和微流体实验,提供了对密闭空间中天然气水合物行为的见解。宏观研究,包括实验室实验和多物理场耦合模拟,评估了各种开发技术的有效性和环境影响。该报告总结了该领域的挑战和机遇,为研究人员和政策制定者提供了路线图,旨在利用天然气水合物的潜力,同时降低相关风险。
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引用次数: 0
Sustainable inorganic nanocatalysts in biodiesel production - A review on recent developments 生物柴油生产中可持续无机纳米催化剂的研究进展
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-27 DOI: 10.1016/j.fuproc.2026.108406
S. Sreejith , J. Ajayan , N.V. Uma Reddy , M. Saravanan , M. Gurupriya , Ribu Mathew
About 88% of the fuels used for energy generation are generated from oil. The use of fossil fuels (FFs) has been declining recently due to oil supplies depletion and associated issues like global warming and environmental degradation brought on by the emissions of gases like CO2 and SOx. Researchers have therefore been looking for energy sources other than FFs. One of the alternatives that has been frequently observed during the past ten years is biodiesel. Biodiesel is a blend of fatty acid methyl esters (FAME) made from sustainable resources including animal and vegetable fats, making it an ecologically unharmful and biodegradable fuel. This sustainable energy source has received significant attention lately because of the depletion of FFs, rising greenhouse gas emissions, and environmental pollution. Diesel engines can use biodiesel without any modifications. The concentration of contaminants such as hydrocarbon compounds, CO and particulate matter is reduced when biodiesel is added to diesel and used in diesel engines. However, inefficiencies in industrial processes are the root cause of the high cost of producing biodiesel. There are numerous methods for creating biodiesel, such as microemulsion, transesterification, esterification (EST) and pyrolysis reactions. Transesterification is one of the methods that has the most promise for increased output. This article critically analyses recent advances in advanced biodiesel synthesis methodologies via sustainable nanocatalysts (NC) like metal oxides, magnetic nanoparticles etc., and discusses operating variables that affect biodiesel yields.
大约88%用于发电的燃料来自石油。由于石油供应枯竭以及二氧化碳和硫氧化物等气体排放导致的全球变暖和环境恶化等相关问题,化石燃料(FFs)的使用最近一直在下降。因此,研究人员一直在寻找ff以外的能源。在过去十年中,经常观察到的替代品之一是生物柴油。生物柴油是由包括动植物脂肪在内的可持续资源制成的脂肪酸甲酯(FAME)混合物,使其成为一种生态无害且可生物降解的燃料。由于FFs的枯竭、温室气体排放的增加和环境污染,这种可持续能源最近受到了极大的关注。柴油发动机可以使用生物柴油,无需任何修改。将生物柴油添加到柴油中并用于柴油发动机,会降低碳氢化合物、一氧化碳和颗粒物等污染物的浓度。然而,工业过程中的低效率是生产生物柴油成本高的根本原因。制备生物柴油的方法有很多,如微乳液法、酯交换法、酯化法和热解法。酯交换法是最有希望提高产量的方法之一。本文批判性地分析了利用可持续纳米催化剂(NC)如金属氧化物、磁性纳米颗粒等先进生物柴油合成方法的最新进展,并讨论了影响生物柴油产量的操作变量。
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引用次数: 0
Engineering support-dependent structures of Co catalysts on MgO, MgAl, and Al₂O₃ for selective transformation of levulinic acid to γ-valerolactone MgO、MgAl和Al₂O₃上Co催化剂的工程支撑依赖结构对乙酰丙酸选择性转化为γ-戊内酯的影响
IF 7.7 2区 工程技术 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-12 DOI: 10.1016/j.fuproc.2026.108397
Pratikkumar Lakhani , Ravichanon Sakdee , Sakhon Ratchahat , Chularat Sakdaronnarong , Wanida Koo-amornpattana , Wanwisa Limphirat , Suttichai Assabumrungrat , Atthapon Srifa
Selective hydrogenation of levulinic acid (LA) to γ-valerolactone (GVL) is a benchmark reaction in lignocellulosic biomass valorization. In this study, we investigated the structure–activity relationships of Co catalysts supported on γ-Al₂O₃, MgO, and MgAl. Catalysts were synthesized via incipient wetness impregnation and characterized using ex-situ and in-situ techniques to elucidate structural properties. The oxide supports exerted a strong influence on Co dispersion, oxidation state, and acid–base characteristics. Co/Al₂O₃ provided high surface area and well-dispersed Co0 species, whereas Co/MgO stabilized larger, partially oxidized particles of low reducibility. In contrast, Co/MgAl exhibited an intermediate state of predominantly Co0 with minor Co2+ species, accompanied by high H₂ adsorption and suitable acidity and basicity. Under 30 bar H₂ in 2-propanol, Co/MgAl achieved 100 % LA conversion and 86 % GVL yield at 120 °C within 2 h, outperforming Co/MgO and Co/Al₂O₃. Isotopic labeling with D₂O and 2-PrOD₈ confirmed dual hydrogenation pathways via direct H₂ activation and solvent-mediated transfer hydrogenation. Regeneration–recycling tests further demonstrated the superior stability of Co/MgAl, retaining 80 % GVL yield after four cycles with minimal Co leaching. These findings emphasize the role of support-induced structural modulation in LA hydrogenation, establishing Co/MgAl as a robust platform for scalable LA-to-GVL upgrading.
乙酰丙酸(LA)选择性加氢生成γ-戊内酯(GVL)是木质纤维素生物质增值的一个基准反应。在这项研究中,我们研究了γ-Al₂O₃、MgO和MgAl负载的Co催化剂的构效关系。采用初湿浸渍法制备了催化剂,并用原位和非原位技术对催化剂进行了表征。氧化物载体对钴的分散、氧化态和酸碱特性有很大的影响。Co/Al₂O₃提供了高表面积和分散良好的Co0物种,而Co/MgO稳定了较大的、部分氧化的低还原性颗粒。Co/MgAl表现为以Co0为主的中间态,Co2+含量较少,具有较高的H₂吸附性和适宜的酸碱度。在2-丙醇中,在30 bar H₂条件下,Co/MgAl在120°C下,在2 H内实现了100%的LA转化率和86%的GVL收率,优于Co/MgO和Co/Al₂O₃。用D₂O和2-PrOD₈同位素标记确定了通过直接H₂活化和溶剂介导的转移氢化的双重氢化途径。再生-循环试验进一步证明了Co/MgAl的优越稳定性,在4个循环后保持80%的GVL产率,且Co浸出率最低。这些发现强调了支持诱导的结构调制在LA加氢中的作用,建立了Co/MgAl作为可扩展的LA到gvl升级的强大平台。
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Fuel Processing Technology
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