The hydrogen absorption reaction of metal hydrides (MH) is accompanied by a significant thermal effect. Phase change materials (PCMs), known for their superior thermal energy storage capabilities, enable effective thermal management in MH reactors. This study proposes a novel reactor design that integrates PCMs with MHs (MH-PCM). By establishing numerical models of reaction beds with heat exchange fins of different shapes, the effects of fin structure, quantity, different area ratios of upper-lower bases, and different numbers of fin layers on the heat transfer performance and hydrogen absorption efficiency of the reactor are discussed in detail. The results show that the proposed novel MH-PCM reactor significantly improves thermal management by enlarging the heat transfer area, improving the uniformity of temperature distribution, enhancing the upper convection effect, and consequently increases the hydrogen absorption rate. Among all the fin configurations investigated, the quadrilateral fin structure exhibits a 33.17 % increase in hydrogen absorption efficiency compared with the original structure. Specifically, in contrast to the two-fin structure, the five-fin structure reduces the saturated hydrogen absorption time by 26.3 %. In terms of different fin layer numbers, the two-layer fin structure delivers the optimal hydrogen absorption performance, which shortens the time required to reach saturated hydrogen absorption by 5 % compared with the one-layer structure and elevates the hydrogen absorption rate by 65.15 % relative to the original structure. This finding provides valuable guidance for the future optimization and application of MH-PCM reactors.
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