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1997 Proceedings 47th Electronic Components and Technology Conference最新文献

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Plastic-based receptacle-type VCSEL-array modules with one and two dimensions fabricated using the self-alignment mounting technique 采用自对准安装技术制备了一、二维塑料插座型vcsel阵列模块
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606198
H. Kosaka, M. Kajita, M. Yamada, Y. Sugimoto, K. Kurata, T. Tanabe, Y. Kasukawa
We have developed one-dimensional and two-dimensional push/pull-receptacle-type vertical-cavity surface-emitting laser (VCSEL)-array modules. The one-dimensional (1-D) 8-channel module connects with a conventional mechanically-transferable multifiber push-on (MPO) fiber connector. For the two-dimensional (2-D) 16-channel module, we developed an 8/spl times/2 2-D push/pull fiber connector. These modules employ plastic-based receptacle packages directly joined to the fiber connector. After the VCSEL-array chip was self-aligned to the Si substrate by using flip-chip bonding, the substrate was also self-aligned to the package by using a self-alignment mounting machine. Optical coupling losses for the 1-D and the 2-D modules were respectively 2.1/spl plusmn/0.4 and 2.1/spl plusmn/0.8 dB. The modules were operated at a bit rate of 1 Gbps/ch without an isolator and showed floorless BER performance up to 70/spl deg/C. At 1 Gbps/ch their optical sensitivities were respectively -25.0 dBm/spl plusmn/1.0 dB and -26.0 dBm/spl plusmn/0.9 dB. These structures and techniques are applicable to high-density, high-throughput interconnection.
我们开发了一维和二维推/拉-插座型垂直腔面发射激光器(VCSEL)阵列模块。一维(1-D) 8通道模块与传统的机械可转移多光纤推入(MPO)光纤连接器连接。对于二维(2- d) 16通道模块,我们开发了一个8/spl × 2的2- d推/拉光纤连接器。这些模块采用基于塑料的插座封装直接连接到光纤连接器。vcsel阵列芯片通过倒装键合自对准Si衬底后,衬底也通过自对准安装机自对准封装。一维和二维模块的光耦合损耗分别为2.1/spl plusmn/0.4和2.1/spl plusmn/0.8 dB。这些模块在没有隔离器的情况下以1 Gbps/ch的比特率工作,并且显示出高达70/spl度/C的无地板误码率性能。在1 Gbps/ch时,它们的光灵敏度分别为-25.0 dBm/spl plusmn/1.0 dB和-26.0 dBm/spl plusmn/0.9 dB。这些结构和技术适用于高密度、高吞吐量的互连。
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引用次数: 15
Process for fabricating thin film multilayer modules using photosensitive epoxy dielectrics 使用光敏环氧电介质制造薄膜多层模组的工艺
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606287
T. Swirbel
Photosensitive epoxy resins are being developed to use as an innerlayer dielectric use in the printed circuit board industry. Using photoimageable dielectrics instead of traditional epoxy laminate is becoming a preferred method for fabricating high density circuit boards such as those used in multichip module (MCM-L) applications. Photoimageable epoxy has a significantly lower cost than polyimide or benzocyclobutene (BCB). If the material performance of the photoimageable epoxies is acceptable, the potential for lower fabrication costs for multichip modules on inorganic substrates such as ceramic, glass, and silicon is possible. The photoimageable materials evaluated in this study were a modified epoxy from Ciba Geigy, an acryclic-based epoxy from Enthone, and a polybutadiene-based epoxy from Shipley. They were evaluated for substrate adhesion, metal adhesion, and via formation. These materials had very good photoimaging properties and were capable of forming 10 /spl mu/m features in a 5 /spl mu/m thick dielectric layer. Multilayer modules with 25 /spl mu/m design rules have been successfully fabricated on glass and ceramic substrates using the acrylic and polybutadiene as the innerlayer dielectric. These modules have not had dielectric, via, or metallization failures through high temperature reflows, humidity testing, or -55/spl deg/C to 125/spl deg/C temperature cycling.
光敏环氧树脂正被开发用作印刷电路板工业的内层电介质。使用光成像介质代替传统的环氧层压板正在成为制造高密度电路板(如用于多芯片模块(MCM-L)应用的电路板)的首选方法。光成像环氧树脂的成本明显低于聚酰亚胺或苯并环丁烯(BCB)。如果光成像环氧树脂的材料性能是可接受的,那么在无机衬底(如陶瓷、玻璃和硅)上制造多芯片模块的成本就有可能降低。本研究评估的光成像材料是来自Ciba Geigy的改性环氧树脂,来自enone的丙烯酸基环氧树脂和来自Shipley的聚丁二烯基环氧树脂。评估了它们的基材粘附性、金属粘附性和通孔形成。这些材料具有非常好的光电成像性能,能够在5 /spl μ m厚的介电层中形成10 /spl μ m的特征。以丙烯酸和聚丁二烯为内层介质,成功地在玻璃和陶瓷衬底上制备了25 /spl μ m /m设计规则的多层模块。这些模块通过高温回流、湿度测试或-55/spl°C至125/spl°C的温度循环,没有介电、通孔或金属化故障。
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引用次数: 0
Electrical design of a low cost and high performance plastic ball grid array package-NuBGA 电气设计一种低成本高性能的塑料球栅阵列封装——nubga
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606304
Tai-Yu-Chou, F. Wu, J. Lau, Kuan-Luen Chen
This paper presents a new class of low cost, electrically and thermally optimized ball grid array packages, called NuBGA (new and useful ball grid array). The package is suitable for both low and high pin count applications. NuBGA is a cavity down package with a metal heatspreader covering the entire back surface of the package. Heat spreader is laminated with a single core double sided organic substrate. Optimized electrical performance is achieved using the design concepts of Split-Wrap-Around (SWA) and Split-Via-Connections (SVC). All traces on the core substrate can be designed into /spl mu/-stripline and co-planar stripline structures. Further enhanced thermal and electrical performance NuBGA can be achieved by applying an additional metal stiffener and thinner core substrate. In this paper, the presentation is focus on (1) the unique design concept, (2) the electrical analysis, (3) the electrical measurement, and (4) the performance comparison with standard packages.
本文提出了一种新型的低成本、电和热优化的球栅阵列封装,称为NuBGA(新型实用球栅阵列)。该封装适用于低脚数和高脚数应用。NuBGA是一种空腔向下封装,金属散热器覆盖封装的整个后表面。散热片由单芯双面有机衬底层压而成。优化的电气性能是通过使用分插式绕接(SWA)和分插式连接(SVC)的设计理念实现的。核心基板上的所有走线都可以设计成/spl μ /带状线和共面带状线结构。通过应用额外的金属加强板和更薄的芯基板,NuBGA可以进一步增强热电性能。在本文中,介绍的重点是(1)独特的设计理念,(2)电气分析,(3)电气测量,以及(4)与标准封装的性能比较。
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引用次数: 1
Microelectronics packaging curriculum development at San Jose State University 圣何塞州立大学微电子封装课程开发
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606166
G. Selvaduray, F. Baret
This paper describes the development of an engineering education curriculum in microelectronic packaging at both the undergraduate and graduate levels, at the College of Engineering, San Jose State University. Motivation for establishing courses to support such a curriculum and the needs of the local electronics industry are discussed. The undergraduate courses are taught in the lecture/laboratory mode, thus requiring students to conduct experiments. The interdisciplinary graduate curriculum is offered as an area of specialization within the Master of Science in Engineering program. Guest speakers from industry are invited to discuss advances and challenges present in this constantly evolving field. The College also offers short courses for engineers practicing in industry. With NSF funding, workshops for skills enhancement of university faculty are currently in the planning stage; four such workshops will be offered during 1997-1998.
本文描述了圣何塞州立大学工程学院在本科和研究生阶段的微电子封装工程教育课程的发展。讨论了开设课程的动机,以支持这样的课程和本地电子工业的需要。本科课程采用讲座/实验的教学模式,要求学生进行实验。跨学科的研究生课程是作为工程硕士课程的一个专业领域提供的。邀请来自业界的演讲嘉宾讨论这个不断发展的领域的进步和挑战。学院还为在工业中实习的工程师提供短期课程。在国家科学基金的资助下,提高大学教师技能的讲习班目前正处于规划阶段;1997-1998年期间将举办四次这样的讲习班。
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引用次数: 5
The effect of underfill epoxy on mechanical behavior of flip chip assembly 底填料环氧树脂对倒装芯片组件力学性能的影响
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606323
Wenge Zhang, Derick Wu, B. Su, S. Hareb, Y.C. Lee
The effect of underfill epoxy on mechanical behavior was investigated by measuring the thermally-induced warpage on both a real flip chip thermosonic bonded assembly and a simulated tri-layered assembly. The assembly's mechanical behavior was dominated by the underfill epoxy rather than solder joints. Such a dominant role was not affected even when the assembly had 196 solder joints under a 5.8 mm/spl times/5.8 mm chip. Epoxy properties are well characterized by the curing and the glass transition temperatures, and these characteristic temperatures clearly divide the warpage levels into two distinctive regions. When the maximum temperature the assembly exposed to was less than the glass transition temperature (Tg), the mechanical behavior was characterized by the curing temperature. When the maximum temperature was higher than the Tg, the behavior was characterized by the Tg. Corresponding to different characteristic temperatures, e.g. 80/spl deg/C for curing and 130/spl deg/C for Tg, the warpage as well as the Von Misses stress each could increase by as much as a factor of two. Such an increase could affect device reliability for RF packages and alignment for optoelectronic packages. With the selected epoxy materials, mechanical behavior of a flip-chip with underfill epoxy is stable and predictable.
通过测量真实倒装芯片热声键合组件和模拟三层组件的热致翘曲,研究了环氧底料对机械行为的影响。该组件的机械性能主要受下填充环氧树脂而非焊点的影响。即使当组件在5.8 mm/ sp1倍/5.8 mm芯片下有196个焊点时,这种主导作用也不会受到影响。固化温度和玻璃化转变温度很好地表征了环氧树脂的性能,这些特征温度将翘曲水平明确地划分为两个不同的区域。当组件暴露的最高温度小于玻璃化转变温度(Tg)时,力学行为由固化温度表征。当最高温度高于Tg时,用Tg表征其行为。对应于不同的特征温度,例如,固化温度为80/spl°C, Tg温度为130/spl°C,翘曲和Von mises应力均可增加多达两倍。这种增加可能会影响射频封装的器件可靠性和光电子封装的校准。选择合适的环氧树脂材料,下填环氧树脂倒装芯片的力学性能稳定且可预测。
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引用次数: 7
Thermal study for flip chip on FR-4 boards FR-4板上倒装芯片的热研究
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606273
T. Zhou, M. Hundt, C. Villa, R. Bond, T. Lao
Thermal characteristics of flip chip on FR4 boards are presented. The thermal resistances are determined for different die and board constructions, underfill material, and heat sink applications. Thermal paths are analyzed to understand the flip chip heat dissipation mechanism. It is realized that the junction to ambient thermal resistance is dominated by the system environment. The package resistance is only a trivial portion of the total resistance. Improvement of thermal performance should be concentrated on the system level. Thermal performance of flip chip is compared to that of PQFP and PBGA. Recommendations in flip chip thermal management are given at the end. This work is based on both experimental and numerical studies.
介绍了FR4板上倒装芯片的热特性。热阻是确定不同的模具和板结构,下填充材料,和散热器应用。通过分析热路径来了解倒装芯片的散热机理。认识到结对环境热阻是由系统环境决定的。封装电阻在总电阻中只占很小的一部分。热性能的改善应集中在系统层面。将倒装芯片的热性能与PQFP和PBGA进行了比较。最后对倒装芯片的热管理提出了建议。这项工作是基于实验和数值研究。
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引用次数: 8
A new premolded packaging technology for low cost E/O device applications 一种用于低成本E/O器件应用的新型预成型封装技术
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606126
N. Takehashi, M. Horii
This paper describes a new premolded organic packaging technology for low cost E/O applications. This premolded packaging technology provides a low cost packaging option for E/O devices with high reliability was requirements. A reliability test method for premold technology was used to evaluate water penetration into the package cavity; it evaluates dew temperature after high temperature and high humidity storage. Measurement results indicate package performance very close to that of a ceramic package. This new low water penetration organic material has been developed to supply high reliability, low cost packaging technology to the E/O market. This paper proposes a design concept utilizing this premold material. The design includes an optical fiber pipe molded in the side wall of package.
本文介绍了一种低成本电子/输出应用的新型预成型有机封装技术。这种预成型封装技术为具有高可靠性要求的E/O设备提供了低成本的封装选择。采用预模工艺的可靠性试验方法,对水渗入封装腔进行了评价;评价高温高湿贮存后的露温。测量结果表明,封装性能非常接近陶瓷封装。这种新型低水渗透有机材料的开发是为了向电子/输出市场提供高可靠性、低成本的封装技术。本文提出了利用这种预模材料的设计思路。本设计包括在封装侧壁内模制一根光纤管。
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引用次数: 4
Ball bumping and coining operations for TAB and flip chip 球碰撞和铸造操作的标签和倒装芯片
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606179
L. Levine
The process of using a ball bonder to form bumps on a chip, for subsequent TAB or Flip Chip attachment to a substrate, has now reached the production stage. A number of companies are using the process for full scale production. Other companies are using the process for rapid prototyping and limited quantity production. The advantages of the ball bumping process are that it requires no expensive masks or wet processing. It also uses existing equipment, experienced personnel, and it has the flexibility and ease of manufacturing associated with wire bonding. The yields and reliability of wire bonding are well established, and the ball bumping process is the same as the ball bonding portion of the wire bond process. Similar yields are expected. In many cases ball bumping provides the most cost effective method for depositing bumps on chips. Two process variations are prevalent. 1. Bumping and coining, is a process where a normal ball bond with a short ductile fracture tip protruding from the top of the ball is bonded to the device. Optionally, the bumps are then coined flat by a second stage operation. 2. The stud bumping process produces a short loop with the crescent bond placed on the shoulder of the ball.
使用球粘合机在芯片上形成凸起的过程,用于随后的TAB或倒装芯片连接到基板上,现在已经达到生产阶段。许多公司正在将该工艺用于大规模生产。其他公司正在使用该工艺进行快速原型制作和限量生产。球碰撞过程的优点是,它不需要昂贵的口罩或湿处理。它还使用现有的设备,经验丰富的人员,并且它具有与线粘接相关的灵活性和易于制造。钢丝键合的良率和可靠性已经得到了很好的确定,球碰撞过程与钢丝键合过程中的球粘合部分相同。预计也会出现类似的收益率。在许多情况下,球碰撞为在芯片上沉积凸起提供了最具成本效益的方法。两种过程变体是普遍存在的。1. 碰撞和铸造是一个过程,其中一个普通的球粘结与球的顶部突出的短韧性断裂尖端粘合到设备上。可选的是,凸起然后通过第二阶段的操作创造平坦。2. 螺柱碰撞过程产生一个短环与新月键放置在球的肩膀。
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引用次数: 7
Cure kinetics and mechanical properties of conductive adhesive 导电胶粘剂的固化动力学和力学性能
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606222
S.X. Wu, C. Zhang, C. Yeh, S. Wille, K. Wyatt
The curing reaction of a conductive adhesive was studied with a differential scanning calorimeter (DSC) under isothermal conditions in the range of 100-160/spl deg/C. An autocatalyzed kinetic model was used to describe the curing reaction. The rate constant and the reaction orders were determined and used in the model to predict the progress of the curing reactions. A good agreement is found between the proposed kinetic model and the experimental reaction rate data. The reaction rate constants were correlated with the isothermal temperature by the Arrhenius equation. The activation energy for the curing reaction is determined to be 94.9 kJ/mol. The reaction order which represents the effects of the unreacted materials is found to be a parabolic function of temperature. But the effects of the reacted materials on the reaction rate change sharply at around 120/spl deg/C. Unlike some previous results on epoxy curing kinetics, the sum of the two reaction orders is not a constant for this conductive adhesive. Thermogravimetric Analyzer (TGA) was used to study the weight loss during thermal processes. The degradation temperature of the conductive adhesive was found to be 250/spl deg/C. The properties of the corresponding unfilled epoxy were also studied with the DSC and TGA. Results were compared with those obtained from the conductive adhesive. Tests were conducted to investigate the mechanical and electrical property changes during cure.
用差示扫描量热仪(DSC)研究了导电胶粘剂在100-160/spl℃等温条件下的固化反应。采用自催化动力学模型来描述固化反应。确定了反应速率常数和反应级数,并将其用于模型预测固化反应的进展。所建立的动力学模型与实验反应速率数据吻合较好。用阿伦尼乌斯方程将反应速率常数与等温温度进行了关系式。测定了固化反应的活化能为94.9 kJ/mol。反映未反应物质影响的反应级数是温度的抛物线函数。但在120℃左右,反应材料对反应速率的影响变化较大。不像以前一些环氧固化动力学的结果,两个反应顺序的总和不是一个常数,这种导电胶。采用热重分析仪(TGA)研究了热过程中的失重情况。发现导电胶的降解温度为250℃/spl℃。并用DSC和TGA研究了相应的未填充环氧树脂的性能。结果与导电胶的测定结果进行了比较。进行了试验,以研究固化过程中机械和电气性能的变化。
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引用次数: 23
A unified multi-axial sub-micron fatigue tester with applications to electronic packaging materials 应用于电子封装材料的统一多轴亚微米疲劳测试仪
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606159
Minfu Lu, W. Ren, Sheng Liu, D. Shangguan
A recently developed multi-axial sub-micron thermomechanical fatigue tester has been used for investigating the behaviors of small specimens, particularly in the field of electronic packaging materials and structures. Materials tested include a copper wire, polycarbonate and polyimide films and a lead-free solder alloy. An active alignment monitoring and adjustment has been found to be important for realistic characteristics of tiny points.
本文介绍了一种新研制的多轴亚微米热-机械疲劳试验机,用于研究电子封装材料和结构的小试件行为。测试的材料包括铜线、聚碳酸酯和聚酰亚胺薄膜以及无铅焊料合金。主动的对中监测和调整对微小点的真实特性至关重要。
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引用次数: 10
期刊
1997 Proceedings 47th Electronic Components and Technology Conference
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