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1997 Proceedings 47th Electronic Components and Technology Conference最新文献

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A new Ni-W thin film metallization for solder interconnections and design method of metallization thickness 一种新型焊接互连用镍钨薄膜金属化及其金属化厚度的设计方法
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606271
M. Harada, R. Satoh, O. Yamada, A. Yabushita, M. Itoh, T. Netsu, T. Terouchi
The demand for reliable thin-film metallization that can be repaired repeatedly by soldering has been increasing because multichip module on ceramic (MCM-C) has become widely used in workstations as well as main frame computers. This kind of metallization is also suitable for use with Pb-free solder with a high Sn content whereas a conventional metallization is consumed quickly by Sn. A Ni-W sputtered metallization satisfying this requirement has been developed by the authors. The reaction between Ni-W and Sn during soldering creates a Sn-Ni-W alloy layer. The diffusion of Sn into Ni-W and the formation of Sn-Ni-W is slower than any other thin-film metallization for solder interconnections ever applied to electronic devices, and this makes multiple solder repairs on a substrate possible. Furthermore, Ni-W is adequate for LSI metallization. Additionally, the film thickness appropriate to given amount of solder can be determined by adding the term for solder height to the frequency factor Do. This is especially important in designing fine connections for electronic devices.
随着陶瓷多芯片模块(MCM-C)在工作站和主机计算机中的广泛应用,对可通过焊接反复修复的可靠薄膜金属化的需求不断增加。这种金属化也适用于高锡含量的无铅焊料,而传统的金属化很快就会被锡消耗掉。作者开发了一种满足这一要求的Ni-W溅射金属化方法。在焊接过程中,Ni-W和Sn之间的反应形成了Sn-Ni-W合金层。Sn向Ni-W的扩散和Sn-Ni-W的形成比任何其他用于电子设备的焊料互连的薄膜金属化都要慢,这使得衬底上的多次焊料修复成为可能。此外,Ni-W适合大规模集成电路金属化。此外,适合于给定焊料量的薄膜厚度可以通过将焊料高度一项添加到频率因子Do来确定。这在设计电子设备的精细连接时尤为重要。
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引用次数: 3
Solder bumping methods for flip chip packaging 倒装芯片封装用焊料碰撞方法
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606176
G. Rinne
A survey of the flip chip industry was undertaken to investigate the various solder bumping technologies reported in the literature. The methods are classified into four main deposition categories: vapor phase, liquid phase, solid phase, and electrochemical. Theoretical and empirical evaluations of these techniques, based on work at MCNC and Unitive Electronics Inc., are provided.
对倒装芯片行业进行了一项调查,以调查文献中报道的各种焊料碰撞技术。沉积方法主要分为四大类:气相、液相、固相和电化学。基于MCNC和联合电子公司的工作,对这些技术进行了理论和实证评价。
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引用次数: 41
A study of the thermal characteristics of a conductive adhesive chip attach process 导电粘接芯片贴附工艺的热特性研究
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606325
S. Sathe, B. Sammakia, R. Kodnani, M. Gaynes
Electrically conductive adhesives (ECAs) have been proposed as an alternative to solder in the surface mount (SMT) and flip chip attach (FCA) applications. This paper describes the development of a transient heat transfer model of a chip bonding process using the ECA bumps. The chip is heated using a top thermode directly contacting the chip and the card is heated from the back side (Z=0) using a heater. A detailed three-dimensional heat transfer model to account for the conduction, heat storage and convection and radiation from the card is developed using the finite volume technique. The spatial and temporal temperature distributions are studied through initial ramp-up, dwell and cool-down processes. It is seen that the bump temperatures are dominated and controlled by the heating process near the chip as opposed to heating the back side of the card. The numerical model is verified via actual measurements and the agreement is within 15 percent.
导电胶粘剂(ECAs)已被提出作为表面贴装(SMT)和倒装芯片贴装(FCA)应用中焊料的替代品。本文描述了利用ECA凸点的芯片键合过程的瞬态传热模型的发展。芯片使用直接接触芯片的顶部热模加热,卡使用加热器从背面(Z=0)加热。利用有限体积技术建立了一个详细的三维传热模型,以考虑卡片的传导,蓄热以及对流和辐射。通过初始升温、停留和冷却过程研究了温度的时空分布。可以看出,凸起温度是由芯片附近的加热过程主导和控制的,而不是加热卡的背面。通过实测验证了数值模型的正确性,一致性在15%以内。
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引用次数: 3
The student factory at Auburn University 奥本大学的学生工厂
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606230
R.W. Johnson
Electrical Engineering curriculums typically concentrate first on electronic circuit analysis and then on design. However, elegant circuit designs often do not translate into commercially successful products. Business, safety, manufacturing and marketing issues are also key elements in viable product development. To involve the students in the broader scope of electronic product development, a two quarter Student Factory Senior Design project has been created. In this class, students progress from product concept to actual product sales and cover all of the steps in between. The objective of the course is to provide the students with firsthand experience in the complex interactions involved with product development and commercialization. This paper describes the class organization and operation. The product developed, a desktop thermometer, is also discussed.
电气工程课程通常首先侧重于电子电路分析,然后是设计。然而,优雅的电路设计往往不能转化为商业上成功的产品。商业、安全、制造和营销问题也是可行产品开发的关键因素。为了让学生参与到更广泛的电子产品开发中,我们创建了一个为期两个季度的学生工厂高级设计项目。在本课程中,学生将从产品概念发展到实际产品销售,并涵盖两者之间的所有步骤。本课程的目的是为学生提供与产品开发和商业化相关的复杂互动的第一手经验。本文介绍了班级的组织和运作情况。并对开发的台式温度计进行了讨论。
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引用次数: 0
Mechanical and electrical characterization of a dendrite connector 枝晶连接器的机械和电气特性
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606308
Shouguan Lin, J. Constable, W. Brodsky, G. Thiel, D. Sun
A dendrite connector has a taller asperity field than conventional connectors. The surface texture of dendrites on 322 pads has been measured using a WYKO RST Plus/sup TM/ 3D optical profilometer. The measurements were used to build statistical distributions of the dendrite height and bearing area functions for the force and resistance models. Mechanical and electrical characteristics of a dendrite pad mating with a smooth surface have been studied using two separate experimental techniques. The first set of experiments was done using a computer controlled micro-mechanical tester. A dendrite pad was pushed by a steel rod against a smooth gold plated steel block. The rod was moved in 1 /spl mu/m steps and the resulting force and resistance at 13 current levels were recorded. In the second set of experiments, a dendrite pad was pushed against a glass microscope slide and the contacting dendrites were observed by placing the entire fixture on a Metallograph microscope. The force was applied using a differential screw and the resulting load was measured using a small load cell attached to the screw. Thus the loading process was directly observed, and images were digitized and processed to determine the contact spots and contact area. Following the mechanical loading, the dendrite samples were again scanned using the WYKO profilometer to determine the permanent deformation of the dendrites. With measured statistical data for the dendrite pads, a Greenwood and Williamson type model was used to predict the contact force and resistance. The results from the model are compared with the experimental results and observations.
枝晶连接器具有比传统连接器更高的粗糙场。使用WYKO RST Plus/sup TM/ 3D光学轮廓仪测量了322个衬垫上树突的表面纹理。测量结果用于建立力和阻力模型的枝晶高度和承载面积函数的统计分布。用两种不同的实验技术研究了与光滑表面配合的枝晶衬垫的机械和电气特性。第一组实验是用计算机控制的微机械测试仪完成的。一个枝晶垫由一根钢棒推到一个光滑的镀金钢块上。以1 /spl mu/m的速度移动杆,记录13个电流水平下产生的力和阻力。在第二组实验中,将一个枝晶垫推到玻璃显微镜载玻片上,通过将整个夹具放在金相显微镜上观察接触的枝晶。使用差动螺钉施加力,并使用连接在螺钉上的小型称重传感器测量所产生的负载。从而直接观察加载过程,并对图像进行数字化处理,确定接触点和接触面积。机械加载后,再次使用WYKO轮廓仪扫描枝晶样品,以确定枝晶的永久变形。根据枝晶垫的实测统计数据,采用Greenwood和Williamson型模型预测接触力和阻力。将模型计算结果与实验结果和观测结果进行了比较。
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引用次数: 0
Fast static RAM Level Two cache MCM with gold wire ball bumped flip chip assembly 快速静态RAM二级缓存MCM与金线球碰撞倒装芯片组装
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606217
L. Higgins, R. Cole, D. Duane
The electrical performance benefits afforded by the use of low interconnect parasitic Flip Chip packaging offers even greater system level benefit when used with Multichip Modules (MCM). The flip chip bumping and assembly cost must be minimized for high volume commodity products. An evaluation was undertaken to assess the cost, performance, and reliability of gold wire ball bump assembly for a Level Two cache memory module. The module was already in development with the more standard lead-tin solder based bumping and assembly, and it was desired to determine if gold ball bump bonding could offer any advantages. In this paper, the ball bumps are characterized and the flip chip plastic ball grid array (FC-PBGA) MCM assembly process is described. The test and reliability evaluation plan for the MCM is also discussed.
当与多芯片模块(MCM)一起使用时,使用低互连寄生倒装芯片封装所提供的电气性能优势提供了更大的系统级优势。对于大批量的商品产品,倒装芯片的碰撞和组装成本必须降到最低。对二级高速缓存模块的金线球碰撞组件的成本、性能和可靠性进行了评估。该模块已经在开发中,采用了更标准的铅锡碰撞焊和组装,并且希望确定金球碰撞焊是否可以提供任何优势。本文对球凸点进行了表征,并对倒装芯片塑料球栅阵列MCM的组装工艺进行了描述。讨论了MCM的试验和可靠性评估方案。
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引用次数: 3
Performance and packaging implications of a MEMS based optical modulator for WDM fiber-to-the home systems 基于MEMS的WDM光纤到户系统光调制器的性能和封装意义
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606232
J. A. Walker, J. Ford, N. Basavanhally
Fabrication and performance of a silicon micromechanical optical modulator are presented. The modulator is expected to be very low cost due to the ease of providing fiber alignment to the large optical window of the device. Two packaging configurations are described which take advantage of this attribute.
介绍了一种硅微机械光调制器的制作方法和性能。由于易于为器件的大光学窗口提供光纤对准,该调制器预计成本非常低。本文描述了两种利用此属性的打包配置。
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引用次数: 3
Free-space optical link realized with microlensed components 用微透镜元件实现自由空间光链路
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606197
E. Strzelecka, D.A. Louderback, K. Bertilsson, B. Thibeault, M. Mondry, L. Coldren
Higher computer clock speeds will require alternate technologies to overcome the performance limitations of backplane electrical interconnections. One such method is to use parallel free-space beams for board-to-board interconnects. We demonstrate a free-space optical link using 980 nm vertical-cavity lasers (VCLs) as transmitters and back-side illuminated double-pass Schottky diodes as receivers. These devices are integrated on-chip with refractive microlenses, resulting in components that can be used directly in systems, without the need for external optics. A single-mode dielectrically-apertured VCL of diameter 3.1 /spl mu/m integrated with a microlens, has a far-field divergence half-angle of /spl sim/1 degree, allowing for an interconnect length of /spl sim/5 mm. VCLs of this size have bandwidths /spl sim/15 GHz at powers /spl sim/1 mW, suitable for high-speed optical interconnects. We have studied the tolerance of the free-space link to mechanical misalignments and to fabrication variations by evaluating the power throughput and crosstalk from adjacent channels positioned on a 250 /spl mu/m pitch. The misalignment tolerances were also evaluated experimentally. We achieved data transmission at 400 Mbit/s with bit error rate (BER) <10/sup -12/ through the free-space system with microlensed components. The data rate is presently limited by the packaging, not the inherent bandwidth of the VCL. We have also demonstrated data transmission at 3 Gbit/s with BER<10/sup -12/ by launching signal from the microlensed VCL directly to a fiber-coupled high-speed receiver.
更高的计算机时钟速度将需要替代技术来克服背板电气互连的性能限制。其中一种方法是使用平行自由空间梁进行板对板互连。我们演示了使用980 nm垂直腔激光器(vcl)作为发射器和背面照明双通肖特基二极管作为接收器的自由空间光链路。这些器件与折射微透镜集成在芯片上,从而产生可直接用于系统的组件,而不需要外部光学器件。直径3.1 /spl μ m的单模介电孔径VCL与微透镜集成,远场发散半角为/spl μ m/1度,允许互连长度为/spl μ m/ 5mm。这种尺寸的vcl在功率/spl sim/1 mW时带宽/spl sim/15 GHz,适用于高速光互连。我们通过评估位于250 /spl mu/m间距上的相邻通道的功率吞吐量和串扰,研究了自由空间链路对机械失调和制造变化的容错性。对误差公差进行了实验评价。我们通过带有微透镜组件的自由空间系统,实现了误码率<10/sup -12/的400 Mbit/s的数据传输。数据速率目前受到封装的限制,而不是VCL的固有带宽。我们还演示了通过将信号从微透镜VCL直接发射到光纤耦合高速接收器,在BER<10/sup -12/的情况下以3gbit /s的速度传输数据。
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引用次数: 6
Development of highly reliable CSP 开发高可靠性的光热发电系统
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606296
Y. Yamaji, H. Juso, Y. Ohara, Yuji Matsune, K. Miyata, Y. Sota, A. Narai, T. Kimura, K. Fujita, M. Kada
High density packages are demanded due to recent miniaturization for personal tools. In order to satisfy these demands, development is being done in various companies in CSP (Chip-Size-Package or Chip-Scale-Package) in which its package size in nearly the same as LSI chip and function is close to bare chip. We have developed and mass production of CSP using current equipment based on a proven packaging technology involving wire bonding and transfer mold technology. We can realize 0.8 mm terminal pitch and from the memory with a few to ASIC with 300 in pin counts using this technology and correspond to various matrix layout independent of LSI chip size. The CSP developed by us uses polyimide with one side pattern. After mounting the LSI chip and connecting with wire bonding, one side is contained with mold resin. External terminals use solder ball which is of area array structure. In order to minimize the outline size of the package to be as close to the LSI chip as possible, various technologies were developed such as ultra-short loop wire bonding technology of a half length compared to conventional loop length, super-small solder ball mounting technology how far size of 0.3 mm /spl phi/, low stress high precision cutting technology with laser and fine pattern technology of substrate. Furthermore, in order to maintain high reliability to the level attained in conventional plastic packages, development was done on thermally resistant insulator and on mold resin which increase the adherence with substrate. Work was also done to reduce the effect of moisture in package through vent hole in pattern substrate. Regarding mounting to the PCB, the CSP developed by us is able to be mounted by merely recognizing of package's high precision outline with laser cutting technology and mounting with other packages is possible due to collective reflow which utilize conventional technologies. Reliability evaluation after mounting has shown that it is very realistic levels for us. By developing the above technologies and developing new materials, packaging technology for a highly reliable CSP was made possible.
由于最近个人工具的小型化,需要高密度的包装。为了满足这些需求,各公司正在开发CSP (chip - size - package或chip - scale - package),其封装尺寸几乎与LSI芯片相同,功能接近裸芯片。我们利用现有的设备开发和批量生产CSP,该设备基于成熟的封装技术,包括电线粘合和转移模具技术。利用该技术可以实现0.8 mm的终端间距,从几个引脚数的存储器到300个引脚数的ASIC,并对应与LSI芯片尺寸无关的各种矩阵布局。我们研制的光热聚酰亚胺采用单侧图案聚酰亚胺。在安装LSI芯片并通过线键连接后,一侧包含模具树脂。外部端子采用面阵结构的焊球。为了使封装的外形尺寸尽可能地接近LSI芯片,开发了各种技术,如与传统环路长度相比长度为一半的超短环路线键合技术、尺寸为0.3 mm /spl phi/的超小焊接球安装技术、激光低应力高精度切割技术和衬底精细图案技术。此外,为了保持传统塑料封装所达到的高可靠性水平,开发了耐热绝缘体和模具树脂,以增加与基材的粘附性。同时还进行了减少水分通过图案基板排气孔进入封装的工作。关于安装到PCB上,我们开发的CSP只需通过激光切割技术识别封装的高精度轮廓即可安装,并且由于使用传统技术的集体回流,可以与其他封装一起安装。安装后的可靠性评估表明,对我们来说是非常现实的水平。通过上述技术的发展和新材料的开发,使高可靠性CSP的封装技术成为可能。
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引用次数: 12
Thermal effects on PCB's with connectors during solder attachment 在焊接过程中对带有连接器的PCB的热效应
Pub Date : 1997-05-18 DOI: 10.1109/ECTC.1997.606311
B. Schluter, J. De La Rosa, R. Mattsen, K. Pearsall
With the increasing complexity of electronic assemblies, a greater number of interconnections between electronic cards are needed. In many cases, longer and higher density connectors are being used to supply this increased number of interconnections. As such the match of the thermal expansion of the printed circuit board (PCB) to that of the connectors is becoming more critical for proper assembly. This paper explores the dimensional changes to the card assemblies as these pin-in-hole (PIH) connectors and other large components are soldered to the card during the wave solder process. The relevant characteristics of both the connectors and the FR4 material are evaluated and the contributions of the significant processing variables are discussed. This includes the dimensional changes to the PCB and the connectors around the glass transition temperature and the melting temperature of the eutectic solder used in the wave solder machine. The distortion due to asymmetrical board lay-up is discussed independently. These effects are then related to the overall flatness of the card assembly after completion of the process. In conclusion there are some recommendations to minimize these effects for specific applications.
随着电子组件的日益复杂,需要更多数量的电子卡之间的互连。在许多情况下,使用更长和更高密度的连接器来提供这种增加的互连数量。因此,印刷电路板(PCB)的热膨胀与连接器的热膨胀的匹配对于正确组装变得更加关键。本文探讨了在波峰焊过程中,当这些孔内插针(PIH)连接器和其他大型组件焊接到卡上时,卡组件的尺寸变化。评估了连接器和FR4材料的相关特性,并讨论了重要加工变量的贡献。这包括PCB和连接器在玻璃化转变温度周围的尺寸变化以及波峰焊锡机中使用的共晶焊锡的熔化温度。独立讨论了不对称板铺设引起的变形。这些效果在完成工艺后与卡片组装的整体平整度有关。总之,有一些建议,以尽量减少这些影响的具体应用。
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引用次数: 2
期刊
1997 Proceedings 47th Electronic Components and Technology Conference
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