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2008 58th Electronic Components and Technology Conference最新文献

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Development of micro fuel cells with organic substrates and electronics manufacturing technologies 有机基板微型燃料电池及电子制造技术的发展
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550147
R. Hahn, S. Wagner, S. Krumbholz, H. Reichl
A PEM micro fuel cell system is described which is based on self-breathing PEM micro fuel cells in the power range between 1 mW and 1 W. Micro patterned substrates were used as micro flow fields and replacement of gas diffusion layers (GDL). An analytical model was developed to estimate the losses in such structures and optimize channel design and current collector metallization. A detailed comparison was made between two different designs: pin structures and channel structures. A variety of micro fuel cells with variations of design parameters were tested to verify the model. As a result, micro fuel cell fabrication can be optimized in terms of cell performance and production costs. A maximum power density of 160 mW/cm2 has been achieved with the GDL-less design and a current collector pitch of 400 mum with commercial membrane electrode assemblies.
介绍了一种功率在1mw ~ 1w的自呼吸PEM微型燃料电池的PEM微型燃料电池系统。采用微图案化基底作为微流场,替代气体扩散层。建立了一个分析模型来估计这种结构中的损耗,并优化通道设计和集流金属化。对两种不同的设计进行了详细的比较:销结构和通道结构。对不同设计参数的微型燃料电池进行了试验验证。因此,微型燃料电池的制造可以在电池性能和生产成本方面进行优化。采用无gdl设计,集电极间距为400 mum,采用商用膜电极组件,最大功率密度达到160 mW/cm2。
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引用次数: 3
Time and frequency domain memory channel characterization and correlation methodology 时域和频域记忆信道表征和相关方法
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550229
E. Mintarno, S. Ji
First, this paper discusses a robust and efficient de- embedding technique that can be used for TDR-PNA- simulation correlation in time or frequency domain. Employing the de-embedding technique, TDR-PNA was shown to correlate very well with 2 mV resolution in time- domain, when TDR repeatability is 2 mV. Next, a systematic analysis of memory channel TDR-simulation correlation was detailed. Time domain correlation served as an efficient and straightforward way of capturing impedance discontinuities and crosstalk level. Finally, some design, modeling, and measurement guidelines for platform memory interconnect development were recommended.
首先,本文讨论了一种鲁棒和高效的去嵌入技术,该技术可用于时域和频域的TDR-PNA仿真相关。采用去嵌入技术,当TDR重复性为2 mV时,TDR- pna在时域上与2 mV分辨率有很好的相关性。其次,系统分析了存储器通道tdr -仿真的相关性。时域相关是捕获阻抗不连续和串扰电平的一种有效而直接的方法。最后,对平台存储器互连开发提出了一些设计、建模和测量指南。
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引用次数: 0
Fast broadband macromodeling technique of sampled time/frequency data using z-domain vector-fitting method 基于z域矢量拟合的采样时间/频率数据快速宽带宏观建模技术
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550132
Y. Mekonnen, J. Schutt-Ainé
The vector-fitting algorithm has been used as the main macromodeling tool for approximating frequency domain responses of complex interconnects and electrical packages (Gustavsen, 1999). In this paper, a new methodology is proposed to fit transfer functions of frequency response data obtained from numerical electromagnetic simulation or measured frequency-domain or time-domain response data. This new method, z-domain vector-fitting (ZDVF), is a formulation of vector- fitting method in the z domain; it has an advantage of faster convergence and better numerical stability compared to the s-domain vector-fitting method(VF). The fast convergence of the method reduces the overall macromodel generation time. The accuracy, numerical stability and convergence speed of VF and ZDVF are compared. Examples are provided to demonstrate the advantage of the ZDVF.
矢量拟合算法已被用作主要的宏观建模工具,用于逼近复杂互连和电气封装的频域响应(Gustavsen, 1999)。本文提出了一种新的方法来拟合从数值电磁仿真或测量频域或时域响应数据中获得的频响数据的传递函数。z域矢量拟合(z-domain vector-fitting, ZDVF)是z域矢量拟合方法的一种表述;与s域向量拟合方法(VF)相比,具有收敛速度快、数值稳定性好等优点。该方法的快速收敛性减少了总体宏模型生成时间。比较了VF和ZDVF的精度、数值稳定性和收敛速度。举例说明了ZDVF的优点。
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引用次数: 6
Advanced viscoelastic material model for predicting warpage of a QFN panel 预测QFN板翘曲的先进粘弹性材料模型
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550196
J. de Vreugd, K. Jansen, A. Xiao, L. Ernst, C. Bohm, A. Kessler, H. Preu, M. Stecher
Warpage is a critical issue for a QFN panel molding process. Much work is done in the past to predict the warpage of a package during cooling down from molding temperature. However, until now, warpage could not always be predicted well, even if the viscoelastic behavior of the molding compound is taken into account. It was for example observed that the cooling velocity affected the warpage after cooling down. Because of this reason, the mechanical behavior of the molding compound was investigated in more detail. In this research, the mechanical properties of the molding compound are determined. It turned out that the properties are highly dependent on time and temperature. A complete viscoelastic model of the model compound is achieved by combining DMA and dilatometric test results. The model is implemented in the finite element software ABAQUS. In this study, our advanced model is compared with elastic calculations which are normally done. A validation experiment is performed in which simulation results are compared with experimental warpage data of a double layered beam, consisting out of a layer of molding compound and a layer of silicon. This beam is cooled down from a temperature above Tg to room temperature with different cooling rates. In the meantime warpage is measured and compared to simulation results. Finally, the advanced material model is used for calculations on a QFN-panel.
翘曲是QFN面板成型过程中的一个关键问题。在过去做了很多工作来预测从成型温度冷却期间包装的翘曲。然而,到目前为止,即使考虑到成型化合物的粘弹性行为,翘曲也不能总是很好地预测。例如,观察到冷却速度对冷却后翘曲的影响。基于此,本文对复合材料的力学性能进行了较为详细的研究。在本研究中,确定了成型化合物的力学性能。结果表明,这些性质高度依赖于时间和温度。结合DMA和膨胀试验结果,得到了模型化合物的完整粘弹性模型。该模型在有限元软件ABAQUS中实现。在本研究中,我们的先进模型与通常所做的弹性计算进行了比较。进行了验证实验,并将模拟结果与由一层成型化合物和一层硅组成的双层梁的实验翘曲数据进行了比较。该光束以不同的冷却速率从高于Tg的温度冷却到室温。同时对翘曲量进行了测量,并与仿真结果进行了比较。最后,利用先进的材料模型对qfn面板进行了计算。
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引用次数: 24
Packaging of electronic modules through completely dry process 电子模块的封装完全通过干燥工艺
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550090
K. Maekawa, M. Mita, K. Yamasaki, T. Niizeki, Y. Matsuba, N. Terada, H. Saito
In order to establish technology of packaging electronic modules, we investigated conditions for laser sintering of Ag nanoparticles, and evaluated characteristics of the sintered film. First, we plotted minute patterns on a copper substrate by ink-jet printing, and then employed an NdYAG laser to metalize the nanopaste in a short time. The Ag nanoparticles (5 nm in average diameter) dispersed in organic solvents were solidified to form coarse agglomerates of about 0.05-0.5 mum with a pulsed laser, or about 0.05 mum by CW mode. We carried out a bend-peel test to find that no separation occurred at the interface between the sintered Ag film and the substrate. Adhesive strength of the laser-sintered pattern on the Cu substrate is higher or equal to than that obtained by furnace sintering. An SIM observation of FIBed cross-sections revealed that the laser-sintered film is as thin as less than 0.5 mum, and has a porous structure. As for wiring a polyimide substrate, the use of water-repellant is indispensable for ink-jet printing. Three-step laser sintering enables us to make Ag wires on the polyimide film at a low laser power, which leads to less thermal damage to the substrate.
为了建立电子组件封装技术,研究了激光烧结银纳米粒子的条件,并对烧结膜的特性进行了评价。首先,我们通过喷墨打印在铜基板上绘制了微小的图案,然后使用NdYAG激光在短时间内将纳米颗粒金属化。将分散在有机溶剂中的银纳米粒子(平均直径为5nm)用脉冲激光固化成0.05 ~ 0.5 μ m的粗团聚体,用连续波固化成0.05 μ m的粗团聚体。我们进行了弯曲剥离试验,发现在烧结银膜和衬底之间的界面上没有发生分离。激光烧结图案在铜基体上的粘接强度高于或等于炉烧结的粘接强度。光纤截面的SIM观察表明,激光烧结膜厚度小于0.5 μ m,具有多孔结构。至于在聚酰亚胺基板上布线,喷墨印刷时使用防水剂是必不可少的。三步激光烧结使我们能够以较低的激光功率在聚酰亚胺薄膜上制作银丝,从而减少了对衬底的热损伤。
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引用次数: 13
Through silicon via copper electrodeposition for 3D integration 通过硅经铜电沉积进行三维集成
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550031
R. Beica, C. Sharbono, T. Ritzdorf
Increasing demands for electronic devices with superior performance and functionality while reducing their sizes and weight has driven the semiconductor industry to develop more advanced packaging technologies. Among all different types of packaging technologies proposed, three-dimensional (3D) vertical integration using through silicon via (TSV) copper interconnect is currently considered one of the most advanced technologies in the semiconductor industry. This paper describes the different materials and processes applied for TSV, with focus on copper electrodeposition, the advantages as well as difficulties associated with this technology and approaches taken to overcome them. The effect of wafer design on process performance and throughput, including necessary process optimizations that are required for achieving void-free via filling while reducing the processing time, will be discussed.
在减小尺寸和重量的同时,对具有卓越性能和功能的电子器件的需求不断增加,这推动了半导体行业开发更先进的封装技术。在提出的所有不同类型的封装技术中,使用透硅通孔(TSV)铜互连的三维(3D)垂直集成技术目前被认为是半导体行业最先进的技术之一。本文介绍了用于TSV的不同材料和工艺,重点介绍了铜电沉积技术的优点和困难,以及克服这些问题的方法。晶圆设计对工艺性能和吞吐量的影响,包括必要的工艺优化,通过填充实现无空洞,同时减少加工时间,将被讨论。
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引用次数: 115
Prediction of drift in foil resistors 薄膜电阻器漂移的预测
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550258
J. Szwarc, R. Golombick, Y. Hernik
The reliable functioning of electronic devices which incorporate high precision resistors requires maintaining the specified precision over the full life of the device. As the precision and stability of foil resistors is expressed in parts per million, a precise prediction method of resistor's behavior under different loads and time periods is required. Based on test data gathered over 4 decades of production and testing, an equation based on Arrhenius Rate Law is derived for calculation of the standard deviation of the Gaussian distribution of resistance drifts. The Mean value of the drifts' distribution is evaluated and allows the calculation of the maximum drift for any requested confidence level.
包含高精度电阻的电子设备的可靠功能要求在设备的整个使用寿命内保持规定的精度。由于箔式电阻器的精度和稳定性是以百万分之一来表示的,因此需要一种精确的方法来预测电阻器在不同负载和时间段下的性能。根据40多年的生产和试验数据,导出了基于Arrhenius速率定律的阻力漂移高斯分布标准差计算公式。对漂移分布的平均值进行评估,并允许计算任何要求的置信水平的最大漂移。
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引用次数: 1
Resin coated copper capacitive (RC3) nanocomposites for multilayer embedded capacitors 多层嵌入式电容器用树脂包覆铜电容(RC3)纳米复合材料
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550054
R. Das, S. Rosser, K. Papathomas, M. Poliks, J. Lauffer, V. Markovich
This paper discusses thin film technology based on resin coated copper capacitive (RC3) nanocomposites. In particular, we highlight recent developments on high capacitance, large area, thin film passives, their integration in printed wiring boards (PWB), system in package (SiP) and chip package substrates and the reliability of the embedded capacitors. A variety of RC3 nanocomposite thin films ranging from 2 microns to 50 microns thick were processed on PWB substrates by liquid coating or printing processes. SEM micrographs showed uniform particle distribution in the coatings. The electrical performance of composites was characterized by dielectric constant (Dk), capacitance and dissipation factor (loss) measurements. Nanocomposites resulted in high capacitance density (7-500 nF/inch2) at 1 MHz. The manufacturability of these films and their reliability has been tested using large area (13 inch times 18 inch or 19.5 inch times24 inch) test vehicles. Reliability of the RC3 nanocomposite was ascertained by IR-reflow, PCT (pressure cooker test) and solder shock. As a case study, an example of RC3 based multilayer embedded capacitor construction for a flip-chip plastic ball grid array package with a 300 mum core via pitch is given. This effort is an integrated approach centering on three interrelated fronts: (1) materials development and characterization; (2) fabrication, and (3) integration at the device level.
本文讨论了树脂包覆铜电容(RC3)纳米复合材料的薄膜技术。我们特别强调了高电容,大面积,薄膜无源的最新发展,它们在印刷线路板(PWB),封装系统(SiP)和芯片封装基板中的集成以及嵌入式电容器的可靠性。采用液体涂布或印刷工艺,在PWB衬底上制备了厚度为2微米至50微米的多种RC3纳米复合薄膜。SEM显微图显示涂层中颗粒分布均匀。通过介电常数(Dk)、电容和耗散因子(损耗)测量表征了复合材料的电性能。纳米复合材料在1 MHz时产生高电容密度(7-500 nF/inch2)。这些薄膜的可制造性及其可靠性已经使用大面积(13英寸乘以18英寸或19.5英寸乘以24英寸)测试车辆进行了测试。通过ir -回流、PCT(压力锅试验)和焊料冲击等试验确定了复合材料的可靠性。作为案例研究,给出了一个基于RC3的多层嵌入式电容器结构的实例,该结构用于具有300毫安螺距的倒装芯片塑料球栅阵列封装。这一努力是一种以三个相互关联的方面为中心的综合方法:(1)材料开发和表征;(2)制造,(3)器件级集成。
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引用次数: 3
Delamination modeling of three-dimensional microelectronic systems 三维微电子系统的分层建模
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550189
O. van der Sluis, P. Timmermans, R. van Silfhout, W. V. van Driel, G.Q. Zhang
Thermo-mechanical reliability issues are major bottlenecks in the development of future microelectronic components. Numerical modeling can provide more fundamental understanding of these failure phenomena. As a results, predicting, and ultimately, preventing these phenomena will result in an increased reliability of current and future electronic products. In this paper, delamination phenomena occurring in Cu/low-k back-end structures, buckling-driven delamination in flexible electronics and peeling tests on stretchable electronics will be modeled and validated by experimental results. For the Cu/low-k back-end structures, failure sensitivity analysis is performed by the recently developed area release energy (ARE) method while transient delamination processes are described by cohesive zone elements in the critical regions. For the latter, a dedicated solver is applied that is able to deal with brittle interfaces. For the flexible and stretchable electronics applications, cohesive zones are used to characterize the interface properties by combining numerical results with experimental measurements.
热机械可靠性问题是未来微电子元件发展的主要瓶颈。数值模拟可以为这些破坏现象提供更基本的认识。因此,预测并最终防止这些现象将提高当前和未来电子产品的可靠性。本文将对Cu/低钾后端结构中的分层现象、柔性电子器件中的屈曲驱动分层现象以及可拉伸电子器件的剥离试验进行建模并通过实验结果进行验证。对于Cu/低k后端结构,采用最近发展的区域释放能量法(area release energy, ARE)进行失效灵敏度分析,并采用临界区域内聚区单元描述瞬态分层过程。对于后者,应用了能够处理脆性界面的专用求解器。对于柔性和可拉伸电子应用,通过将数值结果与实验测量相结合,使用内聚区来表征界面特性。
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引用次数: 4
Investigation of enhanced solder wetting in 63Sn/37Pb and Sn-Ag-Cu lead free alloy 63Sn/37Pb和Sn-Ag-Cu无铅合金中增强焊料润湿的研究
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550215
S. Anson, J.G. Slezak, K. Srihari
Enhanced or equivalent solder paste wetting on organic solderability preservative (OSP) circuit boards in 63Sn/37Pb and 96.5Sn/3.0Ag/0.5Cu at lower peak temperature and time above liquidus (TAL) has been published previously. These results are contrary to common belief and practice in microelectronics soldering. Microelectronics and general metal wetting literature will be reviewed to generate hypotheses about the cause of the enhanced or equivalent solder wetting. The former wetted area experiments were conducted using design of experiments (DOE) techniques and now analysis outside of the DOE will be conducted to test the new hypotheses and advance the knowledge of solder wetting. Industry relevant manufacturing equipment, materials and processes were used. After detailed analysis, the enhanced or equivalent wetting appears to be unique to the proprietary flux chemistry.
在63Sn/37Pb和96.5Sn/3.0Ag/0.5Cu的有机可焊性防腐剂(OSP)电路板上,在较低的峰值温度和高于液相线(TAL)的时间(TAL)下,锡膏润湿增强或等效已经发表。这些结果与微电子焊接的普遍信念和实践相反。微电子和一般金属润湿文献将被审查,以产生关于增强或等效焊料润湿的原因的假设。以前的润湿区实验是使用实验设计(DOE)技术进行的,现在将在DOE之外进行分析,以测试新的假设并推进焊料润湿的知识。采用了行业相关的制造设备、材料和工艺。经过详细分析,增强或等效润湿似乎是专有的助熔剂化学所独有的。
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引用次数: 0
期刊
2008 58th Electronic Components and Technology Conference
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