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2008 58th Electronic Components and Technology Conference最新文献

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Reliability testing of through-silicon vias for high-current 3D applications 高电流3D应用的硅通孔可靠性测试
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550080
S. Wright, P. Andry, E. Sprogis, B. Dang, R. Polastre
A robust through-silicon via technology is necessary for high-power, high-performance 3D-silicon applications. To study through-via interconnection reliability, modules consisting of a test chip, silicon carrier interposer with through-vias, and ceramic substrate were constructed. A socket assembly containing a microchannel water cooler was also constructed to apply pulsed power to via daisy chain test sites. Test results to date indicate that the interconnection reliability is limited by the solder bump portions of the interconnection, not the through-silicon via itself.
强大的硅通孔技术是高功率、高性能3d硅应用所必需的。为了研究通孔互连的可靠性,构建了由测试芯片、带通孔的硅载流子中间层和陶瓷衬底组成的模块。插座组件包含一个微通道水冷却器也被构造应用脉冲功率通过菊花链测试点。迄今为止的测试结果表明,互连的可靠性受到互连的焊料凸起部分的限制,而不是通过硅通孔本身。
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引用次数: 13
Bumpless interconnect of 6-μm pitch Cu electrodes at room temperature 6 μm间距Cu电极在室温下的无凹凸互连
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550161
A. Shigetou, T. Itoh, K. Sawada, T. Suga
Bumpless interconnect of 6-mum-pitch Cu electrodes was realized at room temperature with the surface activated bonding (SAB) method. In this study, we propose a novel bumpless structure, where the electrodes and a surrounding Cu frame are fabricated with the same height to increase bond strength and demonstrate the feasibility of a sealing interconnection between Cu surfaces. The Cu damascene process, assisted by the reactive ion beam etching (RIE) process, was used to fabricate the Cu structures. 1,048,748 electrodes were fabricated in a square of about 6-mm2 area; 923,521 connections were placed inside the 10-mum-wide Cu frame. These 923,521 electrodes were arranged into a spiral chain to enable the detection of the positions with insufficient interconnection by electrical resistance measurements. Using the SAB conditions optimized in the previous studies, we found that 744,769 electrodes among them were successfully interconnected. The failure in the electrical interconnection reappeared in some lines near the frame of all samples. The optical beam induced resistance change (OBIRCH) analysis, in which particularly high resistance is presented as a bright contrast, showed that these insufficient connections might be due to sample preparation error rather than a bond defect, because high resistance was observed only at some specific electrodes amid the line in this area. In other well-bonded area, the mean contact resistance was as low as 0.08 Omega; it is considered that a sealing effect was achieved at the frame structure because there was little increase in the contact resistance in high temperature storage test performed at 150degC for 1000 h, in ambient air.
采用表面活化键合(SAB)方法,在室温下实现了6 μ m-间距铜电极的无凹凸互连。在这项研究中,我们提出了一种新的无凹凸结构,其中电极和周围的铜框架具有相同的高度,以增加结合强度,并证明了铜表面之间密封互连的可行性。采用反应离子束刻蚀(RIE)工艺辅助Cu damascense工艺制备Cu结构。在约6 mm2的面积上,共制造了1,048,748个电极;在10毫米宽的铜框架内放置了923,521个连接。这923,521个电极被排列成螺旋链,以便通过电阻测量来检测互连不足的位置。使用先前优化的SAB条件,我们发现其中744,769个电极成功互连。在所有样品的框架附近的一些线路上再次出现电气互连故障。在光束诱导电阻变化(OBIRCH)分析中,特别高的电阻呈现为明亮的对比,表明这些连接不足可能是由于样品制备错误而不是键缺陷,因为仅在该区域线中的某些特定电极上观察到高电阻。在其他键合良好的区域,平均接触电阻低至0.08 ω;在环境空气中150℃、1000 h的高温储存试验中,接触电阻几乎没有增加,因此可以认为在框架结构上达到了密封效果。
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引用次数: 43
Reliability tests for a three dimensional chip stacking structure with through silicon via connections and low cost 低成本硅通孔连接三维芯片堆叠结构的可靠性测试
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550076
T. Kuo, Shu-Ming Chang, Y. Shih, C. Chiang, Chao-Kai Hsu, Ching-Kuan Lee, Chun-Te Lin, Yu-Hua Chen, W. Lo
In order to achieve the shorter circuit design of multiple chips, three-dimensional (3D) packaging technologies with through silicon vias were developed to achieve high performance, low power consumption and small packaging size. In this paper, a PCB (Printed Circuit Board) processing compatible structure of three-dimensional chip stacking with low cost and easy fabrication will be shown. 3D and through Si via connections were formed by UV laser drilling technology. Laser drilling is a non-contact manufacture method and laser beam with high energy can be focused to a small spot (15 mum beam diameter) for material ablating and removing without mask used. Several processes are the keys to accomplish 3D stacking, such as wafer thinning process, through silicon via forming process, dielectric layer forming process, metallization process, and inter chips bonding process. By integration of the mentioned key processes, a 3D chip stacking structure with 10 layers was carried out. The thickness of chip was 100 mum. Daisy chain pattern was designed for the electrical measurement of 3D stacking structure. The testing results show that the resistance of multi- chip stacking structure is about 0.056 Omega/cm. Some reliability test, such as temperature cycling test and pressure cooker test were also done. These testing results verified this PCB processing compatible 3D chip stacking technology with low cost is a reliable structure for 3D SiP (System in Packaging) module application.
为了实现多芯片的更短电路设计,开发了硅通孔三维封装技术,以实现高性能、低功耗和小封装尺寸。本文将展示一种低成本、易于制造的三维芯片堆叠PCB (Printed Circuit Board)加工兼容结构。通过UV激光钻孔技术形成3D和through Si via连接。激光打孔是一种非接触式制造方法,高能量的激光束可以聚焦到一个小点(15 μ m光束直径),无需使用掩模即可进行材料的烧蚀和去除。实现三维堆叠的关键工艺有:晶圆减薄工艺、硅通孔成形工艺、介电层成形工艺、金属化工艺和芯片间键合工艺。通过集成上述关键工艺,实现了10层的三维芯片堆叠结构。切片厚度为100 μ m。设计了雏菊链图,用于三维堆垛结构的电测量。测试结果表明,多芯片堆叠结构的电阻约为0.056 ω /cm。并进行了温度循环试验、高压锅试验等可靠性试验。这些测试结果验证了这种低成本的PCB加工兼容3D芯片堆叠技术是3D封装系统(System in Packaging, SiP)模块应用的可靠结构。
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引用次数: 38
Peridynamic theory for impact damage prediction and propagation in electronic packages due to drop 电子封装跌落冲击损伤预测与传播的围动力学理论
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550105
A. Agwai, I. Guven, E. Madenci
In this study, peridynamic theory is used to investigate dynamic response of electronic packages subjected to impact loading arising from drop-shock. First, the theory is briefly described, followed by validation against a fundamental dynamic fracture problem. Finally, peridynamic theory was demonstrated by considering a drop test experiment.
本文采用周动力学理论研究了电子封装在跌落冲击载荷作用下的动态响应。首先,简要描述了该理论,然后针对一个基本的动态断裂问题进行了验证。最后,结合跌落试验验证了周动力学理论。
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引用次数: 15
100 mm wafer-scale InP-based (λ=1.6 μm) epitaxial transfer for hybrid silicon evanescent lasers 杂化硅倏逝激光器的100 mm晶圆级inp基(λ=1.6 μm)外延转移
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550095
D. Liang, A. Fang, J. Bowers
We report the large epitaxial transfer of 100 mm InP/InGaAs/InP wafers to Silicon-on-insulator (SOI) substrates through a low-temperature (300degC) O2 plasma- assisted wafer bonding process. Efficient vertical outgassing channels (VOCs) are developed to eliminate the fundamental obstacle of interfacial voids in bonding due to intrinsic chemical reactions. Generated gas species of H2O and H2 can quickly diffuse to VOCs, etched through-holes to buried oxide layer (BOX), and absorbed by the BOX layer owing to the open network structure and large gas permeability. The interfacial void density is reduced from 55,000 cm-2 down to 3 cm-2, more than five orders of magnitude reduction for appropriate design of VOCs. Uniform patterning of VOCs leads to a no outgassing "dead zone" across the entire bonding area, and decrease of the thermal mismatch-induced interfacial strain potentially as well, which both result in the wafer scale-independent bonding. The bonding strain is observed through X-ray rocking curve measurement conducted on both of a 2 times 2 cm2 bonded pair and 100 mm wafer-scale bonding sample. A variety of devices have been fabricated using this technique. As one example, hybrid silicon evanescent distributed feedback (DFB) lasers integrated with monitor photodiodes have been fabricated using this bonding technique. These highly single mode lasers may find applications in computer interconnects.
我们报道了通过低温(300℃)O2等离子体辅助晶圆键合工艺将100 mm InP/InGaAs/InP晶圆大规模外延转移到绝缘体上硅(SOI)衬底上。高效的垂直放气通道(VOCs)被开发出来,以消除由于内在化学反应而导致的界面空隙对键合的根本障碍。由于网状结构开放,透气性大,生成的H2O和H2气体可以快速扩散到VOCs中,通过孔洞蚀蚀到埋藏氧化层(BOX),并被BOX层吸收。界面空隙密度从55000 cm-2降至3 cm-2,降低了5个数量级以上,有利于VOCs的合理设计。挥发性有机化合物的均匀分布导致整个键合区域没有放气的“死区”,并且潜在地减少了热不匹配引起的界面应变,这两者都导致了晶圆尺度无关的键合。通过对2 × 2 cm2键合对和100 mm晶圆尺度键合样品进行x射线摇摆曲线测量,观察键合应变。利用这种技术已经制造了各种各样的器件。作为一个例子,利用这种键合技术,已经制造出了与监测光电二极管集成的混合硅倏逝分布反馈(DFB)激光器。这些高度单模激光器可以在计算机互连中找到应用。
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引用次数: 0
A 77 GHz SiGe mixer in an embedded wafer level BGA package 嵌入式晶圆级BGA封装中的77 GHz SiGe混频器
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4549984
M. Wojnowski, M. Engl, B. Dehlink, G. Sommer, M. Brunnbauer, K. Pressel, R. Weigel
We present a fully operational 77 GHz SiGe mixer assembled in a chip-scale embedded wafer level BGA (eWLB) package. This innovative package has a footprint with a standard pad pitch of 0.5 mm and a standard package height of 0.4 mm. The results demonstrate an excellent potential of the eWLB package concept for mm-wave applications. The measured gain of the packaged mixer is in best case only 1 dB smaller than measured on-wafer. Further, we analyze the transition from the printed circuit board (PCB) to the chip in package. We compare the results of our analysis with the measured performance of the packaged mixers. We achieve a good agreement between simulations and measurements. Finally, we discuss the methods for improving the electrical performance of the packages assembled on the PCB.
我们提出了一个完全可操作的77 GHz SiGe混频器,组装在芯片级嵌入式晶圆级BGA (eWLB)封装中。这种创新的封装具有标准垫距0.5毫米和标准封装高度0.4毫米的足迹。结果表明eWLB封装概念在毫米波应用中具有良好的潜力。在最佳情况下,封装混频器的测量增益仅比晶圆上测量的增益小1 dB。进一步,我们分析了从印刷电路板(PCB)到芯片封装的转变。我们将分析结果与包装混合器的实测性能进行比较。仿真结果与实测结果吻合较好。最后,我们讨论了改善PCB上组装的封装电气性能的方法。
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引用次数: 57
Studies on the thermal cycling reliability of fine pitch Cu/SnAg double-bump flip chip assemblies on organic substrates: Experimental results and numerical analysis 有机基板上细间距Cu/SnAg双凸块倒装芯片热循环可靠性研究:实验结果与数值分析
Pub Date : 2008-05-27 DOI: 10.1109/EPTC.2008.4763517
H.-Y Son, K. Paik, Il-ho Kim, Jin-Hyoung Park, Soon-Bok Lee, Gi-Jo Jung, Byung-Jin Park, Kwang-yoo Byun
A thick Cu column based double-bump flip-chip structure is one of the promising alternatives for fine pitch flip-chip applications. In this study, the thermal cycling (T/C) reliability of Cu/SnAg double-bump flip-chip assemblies was firstly investigated and the failure mechanism was analyzed through correlation of T/C test and the finite element analysis (FEA) results. After 1000 thermal cycles, the T/C failure site was the Cu column/Si chip interface, where was identified via a FEA as the location of the maximum stress concentration during thermal cycling. During thermal cycling, the Al pad and Ti layer between the Si chip and Cu column bumps were displaced due to thermo-mechanical stress. Based on the low cycle fatigue model, the accumulation of equivalent plastic strain resulted in thermal fatigue deformation of the Cu column bumps, and ultimately reduced the thermal cycling lifetime. In addition, the normal plastic strain of the y-direction, 822, was determined to be compressive and was a dominant component in relation to the plastic deformation of Cu/SnAg double-bumps. As the number of thermal cycles increased, normal plastic strains in the perpendicular direction to the Si chip were accumulated on the Cu column bumps at the chip edge in the low temperature region. Thus it was found that displacement failure of the Al pad and Ti layer, the main T/C failure mode of the Cu/SnAg flip-chip assembly, occurred at the Si chip/Cu column interface by compressive normal deformation during thermal cycling. Next, the effect of Cu column height was investigated for the enhancement T/C reliability. As results of T/C test for 60 um and 85 um Cu column heights, flip chip assemblies with thicker Cu column height showed better T/C reliability. In the real time moire interferomerry, shear strain and normal strain of the x-direction was almost same regardless of Cu column height. On the other hand, the normal strain of y-direction (perpendicular direction to the Si chip) at Si chip/Cu column interface for 85 um-thick Cu samples shows significantly reduced value compared with 60 um-thick Cu samples. This relaxation of the normal plastic strain of the y-direction is the origin that thicker Cu column height guarantees better T/C reliability.
基于厚铜柱的双凸点倒装芯片结构是一种很有前途的小间距倒装芯片应用方案。本研究首先对Cu/SnAg双碰撞倒装芯片组件的热循环可靠性进行了研究,并通过热循环试验与有限元分析(FEA)结果的相关性分析了其失效机理。经过1000次热循环后,T/C破坏部位为Cu柱/Si芯片界面,通过有限元分析确定该界面为热循环过程中最大应力集中的位置。在热循环过程中,由于热机械应力的作用,硅片和Cu柱凸起之间的Al衬垫和Ti层发生了位移。基于低周疲劳模型,等效塑性应变的积累导致铜柱凸点产生热疲劳变形,最终导致热循环寿命降低。此外,y方向的法向塑性应变为压缩应变822,是Cu/SnAg双凸点塑性变形的主导分量。随着热循环次数的增加,在低温区,垂直于硅片方向的正常塑性应变在芯片边缘的Cu柱凸起处积累。结果表明,在热循环过程中,Al衬垫和Ti层的位移破坏主要发生在Si片/Cu柱界面处,这是Cu/SnAg倒装芯片的主要T/C破坏模式。其次,研究了铜柱高度对提高T/C可靠性的影响。在铜柱高度为60 um和85 um时的T/C测试结果表明,铜柱高度越厚的倒装芯片具有更好的T/C可靠性。在实时云纹干涉测量中,无论铜柱高度如何,x方向的剪切应变和法向应变几乎相同。另一方面,与60 um-厚Cu试样相比,85 um-厚Cu试样的Si - chip/Cu柱界面y方向(垂直于Si - chip方向)法向应变明显减小。这种y向法向塑性应变的松弛是Cu柱高度越厚保证T/C可靠性越好的原因。
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引用次数: 2
High brightness matrix LED assembly challenges and solutions 高亮度矩阵LED组装的挑战和解决方案
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550209
D. D. Evans
Solid State Lighting is pervasive and will continue to grow in popularity as performance and costs mature. Products include camera phone flashes, televisions, display backlighting, automotive lighting, medical products, architectural lighting, projectors, and others still in development. Reaching performance and cost targets will require continuous improvements in LED devices and packaging to extract ever increasing lumens per watt. Several new products use a matrix of LED devices packaged together. These matrix LED packages present challenges for both die attach and wire bonding compared to single die packages. A brief overview of market applications and the package options is presented. A case study is presented to highlight the challenges and solutions when producing matrix LED packages. Pulsed heat eutectic die attach and wire chain bonding are explored for application to matrix LED assembly.
随着性能和成本的成熟,固态照明无处不在,并将继续普及。产品包括相机手机闪光灯,电视,显示器背光,汽车照明,医疗产品,建筑照明,投影仪等仍在开发中。达到性能和成本目标将需要不断改进LED器件和封装,以提取不断增加的流明每瓦。一些新产品使用封装在一起的LED器件矩阵。与单芯片封装相比,这些矩阵LED封装在芯片连接和电线粘合方面都面临挑战。简要概述了市场应用和包装选项。通过一个案例研究来强调在生产矩阵LED封装时所面临的挑战和解决方案。探讨了脉冲热共晶芯片连接和线链连接在矩阵LED组装中的应用。
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引用次数: 6
Mechanical reliability of MEMS packages MEMS封装的机械可靠性
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4550217
W. V. van Driel, J. Zaal, D.G. Yang, M. van Kleef, G.Q. Zhang
This paper presents our effort to predict reliability problems for MEMS packages. MEMS devices are vulnerable to the external loads subjected to it. As such, MEMS devices need to be protected. Capping the device can generate protections: a piece of silicon is placed on top of it to create a cavity above it. Parametric Finite Element models are combined with dedicated verification experiments to address the reliability of four different capping concepts. The results gain a better understanding of MEMS capping issues, with failure modes as cavity deflection, cap fractures, and moisture penetration.
本文介绍了我们对MEMS封装可靠性问题的预测。MEMS器件容易受到外部负载的影响。因此,MEMS器件需要受到保护。盖上盖子可以产生保护作用:在上面放一块硅,在上面形成一个空腔。参数化有限元模型与专门的验证实验相结合,以解决四种不同封盖概念的可靠性。研究结果有助于更好地理解MEMS封井的失效模式,包括空腔偏转、封井破裂和水分渗透。
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引用次数: 5
0.075 × 0.075 mm2 ultra-small 7.5 μm ultra-thin RFID-chip mounting technology 0.075 × 0.075 mm2超小型7.5 μm超薄rfid芯片安装技术
Pub Date : 2008-05-27 DOI: 10.1109/ECTC.2008.4549997
H. Noda, M. Usami
An ultra-small (0.075x0.075-mm area) ultra-thin (7.5-mum thickness) radio-frequency identification (RFID) chip, called a "mu-chip," is expected to be adopted in applications like counterfeit prevention and product tracking of paper media and other small goods. For adoption in these applications, technology for mounting a mu-chip on an external antenna must be developed. Accordingly, we have developed a new technique for handling ultra-small mu-chips (called the "UH technique") by means of an automated apparatus. By the UH technique, the mu-chips are kept dispersed by liquid agitation, and only a single chip is captured and manipulated by micropipette. The efficiency of capturing a single mu-chip depends on the micropipette configuration, number of chips, and mu-chip stock solutions. A flat-end glass capillary micropipette with an inner and outer diameter of, respectively, 41 and 87 mum, which was treated by an optic-fiber cleaver, only successfully captured a single chip with an ideal orientation. The yield rate of capturing a single mu-chip, picked up from various types of liquid solutions, was investigated. This investigation found that a surfactant addition to the mu-chip stock solutions effectively prevented sticking between chips. In single-chip capturing performed in 0.5% NP-40, yield rate was 62%. Mounting of single mu-chips on films with constant 0.7-mm pitch was demonstrated. The time needed for an automated procedure for manipulating 100 chips was 44 min (26.4 s/chip).
被称为“mu-chip”的超小型(0.075 × 0.075毫米)超薄(7.5毫米厚)射频识别(RFID)芯片预计将用于纸质介质和其他小商品的防伪和产品跟踪等应用。为了在这些应用中采用,必须开发在外部天线上安装mu芯片的技术。因此,我们开发了一种通过自动化设备处理超小型微芯片的新技术(称为“UH技术”)。通过UH技术,微晶片通过液体搅拌保持分散,只有一个微晶片被微移液管捕获和操作。捕获单个微芯片的效率取决于微移液管配置、芯片数量和微芯片库存解决方案。内径为41 μ m,外径为87 μ m的平板玻璃毛细管微移液管经光纤切割刀处理后,仅成功捕获了具有理想方向的单个芯片。研究了从不同类型的液体溶液中捕获单个微芯片的收率。研究发现,在微晶片原液中加入表面活性剂可以有效地防止微晶片之间的粘连。在0.5% NP-40中进行单芯片捕获,收率为62%。演示了单芯片在0.7 mm固定间距薄膜上的安装。操作100个芯片的自动程序所需时间为44分钟(26.4秒/芯片)。
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引用次数: 5
期刊
2008 58th Electronic Components and Technology Conference
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