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Investigation of hidden diffuse surfaces using phase-shifting endoscopic digital speckle pattern interferometry 用相移内窥镜数字散斑干涉术研究隐藏的漫射表面
Pub Date : 2015-03-06 DOI: 10.1117/12.2181384
Yanchao Gao, Sijin Wu, Lianqing Zhu, Lianxiang Yang
Digital speckle pattern interferometry (DSPI) is an important optical tool which is widely used in many sophisticated applications. However, a traditional DSPI system can only be used to investigate the outer surfaces which can be easily observed. Therefore, an endoscopic DSPI was proposed to detect the internal and hidden surfaces. It has a rigid or flexible endoscopic tube to allow a hidden surface being clearly imaged. A fiber-optics-based setup makes the proposed DSPI system compact and robust. The temporal phase-shifting technique is used to help precise extraction of phase distributions from speckle patterns.
数字散斑干涉是一种重要的光学工具,广泛应用于许多复杂的应用中。然而,传统的DSPI系统只能用于调查可以很容易观察到的外表面。因此,提出了一种内窥镜DSPI来检测内表面和隐藏表面。它有一个刚性或柔性的内窥镜管,可以清晰地成像隐藏的表面。基于光纤的设置使所提出的DSPI系统紧凑且鲁棒。时间移相技术用于从散斑图中精确提取相位分布。
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引用次数: 1
Laser confocal measurement system for curvature radius of lenses based on grating ruler 基于光栅尺的激光共聚焦透镜曲率半径测量系统
Pub Date : 2015-03-06 DOI: 10.1117/12.2181193
Jiwei Tian, Yun Wang, Nan Zhou, Weirui Zhao, Weiqian Zhao
In the modern optical measurement field, the radius of curvature (ROC) is one of the fundamental parameters of optical lens. Its measurement accuracy directly affects the other optical parameters, such as focal length, aberration and so on, which significantly affect the overall performance of the optical system. To meet the demand of measurement instruments for radius of curvature (ROC) with high accuracy in the market, we develop a laser confocal radius measurement system with grating ruler. The system uses the peak point of the confocal intensity curve to precisely identify the cat-eye and confocal positions and then measure the distance between these two positions by using the grating ruler, thereby achieving the high-precision measurement for the ROC. The system has advantages of high focusing sensitivity and anti-environment disturbance ability. And the preliminary theoretical analysis and experiments show that the measuring repeatability can be up to 0.8 um, which can provide an effective way for the accurate measurement of ROC.
在现代光学测量领域,曲率半径(ROC)是光学透镜的基本参数之一。其测量精度直接影响到其他光学参数,如焦距、像差等,从而显著影响光学系统的整体性能。为满足市场对曲率半径(ROC)高精度测量仪器的需求,研制了一种光栅尺激光共聚焦半径测量系统。该系统利用共焦强度曲线的峰值点精确识别猫眼和共焦位置,然后利用光栅尺测量这两个位置之间的距离,从而实现对ROC的高精度测量。该系统具有调焦灵敏度高、抗环境干扰能力强等优点。初步的理论分析和实验表明,测量重复性可达0.8 μ m,为准确测量ROC提供了有效途径。
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引用次数: 0
A new method for generation of non-diffraction grating structured light with phase shift 一种产生相移非衍射光栅结构光的新方法
Pub Date : 2015-03-06 DOI: 10.1117/12.2180931
F. Zhou, Liping Zhou, Long Xu, Jianghong Gan, Wenlong Lu, Xiaojun Liu
A new generation system for structured light is proposed here. This light has non-diffraction characteristic and is generated based on Mach-Zehnder interferometer together with optical wedge as the main optical element, which can realize phase shift easily. Theoretical analysis and ZEMAX simulation between the wedge angle and the strip phase shift are carried out. Experimental results show that the new structured light provided by this system has properties of long focal-depth, narrow strip-width, stable spatial sinusoidal density distribution and good contrast of fringe. The phase of the fringe can be shifted by adjusting the optical wedge’s position. The new structured light generated by this system has great advantages over traditional structured light on three-dimensional surface profile measurement which shows good application prospect.
本文提出了一种新的结构光生成系统。该光采用Mach-Zehnder干涉仪,以光楔为主要光学元件,具有无衍射特性,易于实现相移。对楔形角与带状相移之间的关系进行了理论分析和ZEMAX仿真。实验结果表明,该系统提供的新型结构光具有焦深长、带宽窄、空间正弦密度分布稳定、条纹对比度好等特点。通过调整光楔的位置可以改变条纹的相位。该系统产生的新型结构光在三维表面轮廓测量方面比传统结构光有很大的优势,具有良好的应用前景。
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引用次数: 0
The system of blade's shape measuring 叶片形状测量系统
Pub Date : 2015-03-06 DOI: 10.1117/12.2087596
A. A. Gorbachev, V. Korotaev, Dmitri V. Apehtin
System that will allow visual and measuring control of blades is proposed. It based on triangulation method of measurement. This method implies using of elements described below: a receiving unit, source of structured light, processing and control unit, the monitor and power supply unit. Geometrical characteristics of the system are calculated. As a result we got numbers of receiving units and sources of structured light needed to monitor blade along its entire length. Theoretical error of system measurement is calculated. It depends on distance to the object, the base between receives unit and sources of structured light, resolution and physical size of image receive. Surface of blade is not flat this fact entails changing distance from object to receive unit. So the error of measurement will be different. The interval for researching was chosen from 90 to 130 mm. Error of measurement have steady upward trend from 0,08 to 0,017 mm all period between chosen distances. The physical model of control method is developed. As a result of its working picture of illuminated metal object was obtained. The program written in MatLab processes experimental picture, find lines of structure light and calculate dislocations of it. Then use this information to make a three-dimensional model of object.
提出了一种能够实现叶片视觉控制和测量控制的系统。它基于三角测量法进行测量。该方法意味着使用如下所述的元件:接收单元、结构光源、处理和控制单元、监视器和电源单元。计算了系统的几何特性。因此,我们得到了一些接收单元和结构光源,需要沿着整个长度监测叶片。计算了系统测量的理论误差。它取决于与物体的距离,接收单元与结构光源之间的基础,图像接收的分辨率和物理尺寸。叶片表面不是平坦的,这就需要改变从物体到接收单元的距离。所以测量误差是不同的。研究区间为90 ~ 130 mm。在所选距离范围内,测量误差在0.08 ~ 0.017 mm范围内呈稳定上升趋势。建立了控制方法的物理模型。结果得到了被照射金属物体的工作图像。用MatLab编写的程序对实验图像进行处理,找出结构光的线并计算其位错。然后利用这些信息制作一个物体的三维模型。
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引用次数: 5
Analysis of the rail's settlement on the measurement of the diameter of wheel-set 轮对直径测量中钢轨沉降分析
Pub Date : 2015-03-06 DOI: 10.1117/12.2083334
J. Tan, Shuangyun Shao, Q. Feng
In order to detect the diameter of a wheel-set online, the diameter was detected by using a laser displacement sensor and two eddy current displacement sensors at a speed of 15km/h. The weight of the wheel -set caused extrusion of the rail and changed the original measuring position, which had severe influence on the measuring results, so the influence of the deformation of the rail is analyzed and a compensation method based on the detection of the settlement of the rail is proposed. After compensation, the errors of the results are within ±0.5mm and the standard deviation is 0.12mm. The measuring results showed that the compensation method satisfied with the need of measuring accuracy.
为了在线检测轮对直径,采用激光位移传感器和两个涡流位移传感器,以15km/h的速度对轮对直径进行检测。由于轮对的重量造成钢轨的挤压,改变了原有的测量位置,严重影响了测量结果,因此分析了钢轨变形对测量结果的影响,提出了一种基于检测钢轨沉降的补偿方法。补偿后的结果误差在±0.5mm以内,标准差为0.12mm。测量结果表明,补偿方法满足测量精度的要求。
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引用次数: 1
Indirect measurement of machine tool motion axis error with single laser tracker 用单激光跟踪仪间接测量机床运动轴误差
Pub Date : 2015-03-06 DOI: 10.1117/12.2180959
Zhaoyong Wu, Liang Li, Z. Du
For high-precision machining, a convenient and accurate detection of motion error for machine tools is significant. Among common detection methods such as the ball-bar method, the laser tracker approach has received much more attention. As a high-accuracy measurement device, laser tracker is capable of long-distance and dynamic measurement, which increases much flexibility during the measurement process. However, existing methods are not so satisfactory in measurement cost, operability or applicability. Currently, a plausible method is called the single-station and time-sharing method, but it needs a large working area all around the machine tool, thus leaving itself not suitable for the machine tools surrounded by a protective cover. In this paper, a novel and convenient positioning error measurement approach by utilizing a single laser tracker is proposed, followed by two corresponding mathematical models including a laser-tracker base-point-coordinate model and a target-mirror-coordinates model. Also, an auxiliary apparatus for target mirrors to be placed on is designed, for which sensitivity analysis and Monte-Carlo simulation are conducted to optimize the dimension. Based on the method proposed, a real experiment using single API TRACKER 3 assisted by the auxiliary apparatus is carried out and a verification experiment using a traditional RENISHAW XL-80 interferometer is conducted under the same condition for comparison. Both results demonstrate a great increase in the Y-axis positioning error of machine tool. Theoretical and experimental studies together verify the feasibility of this method which has a more convenient operation and wider application in various kinds of machine tools.
在高精度加工中,方便、准确地检测机床运动误差具有重要意义。在球杆法等常用的检测方法中,激光跟踪仪方法受到了越来越多的关注。激光跟踪仪作为一种高精度的测量设备,具有远距离和动态测量的能力,增加了测量过程中的灵活性。然而,现有的测量方法在测量成本、可操作性和适用性等方面都不尽如人意。目前比较可行的一种方法是单工位分时方法,但它需要机床周围有较大的工作区域,因此不适合机床周围有保护罩。本文提出了一种新型的、方便的单激光跟踪仪定位误差测量方法,并建立了相应的数学模型,包括激光跟踪仪基点坐标模型和目标-镜像坐标模型。设计了目标镜放置辅助装置,对其进行了灵敏度分析和蒙特卡罗仿真,优化了尺寸。基于所提出的方法,在辅助设备的辅助下,使用单个API TRACKER 3进行了实际实验,并在相同条件下使用传统RENISHAW XL-80干涉仪进行了验证实验,进行了对比。这两个结果都表明,机床的y轴定位误差大大增加。理论研究和实验研究共同验证了该方法的可行性,该方法操作方便,在各种机床上得到了更广泛的应用。
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引用次数: 0
Application of deadbeat control with constraint and non-ripple in precision rapid displacement system 约束无纹波无差拍控制在精密快速位移系统中的应用
Pub Date : 2015-03-06 DOI: 10.1117/12.2181184
Peng Li, Jiwen Cui, Jiubin Tan, Xuemei Ding
In order to enable the output response of a precision rapid displacement system to rapidly track the input instructions, and solve the problem of excessive control amplitude in the shortest period of time, deadbeat control with constraint and non-ripple can be used to enhance the system response rate under the constraint. Simulation results show that the steady-state step signal tracking error of a system can reach ±1.5μm under random disturbance, and the step response is rapid and accurate. Compared with general control strategies, this method has a digital control design to increase the speed of response, the fine anti-disturbance ability, and the potential for wide application.
为了使精密快速位移系统的输出响应能够快速跟踪输入指令,并在最短的时间内解决控制幅度过大的问题,可以采用带约束和无纹波的无差拍控制来提高约束下的系统响应率。仿真结果表明,在随机干扰下,系统的稳态阶跃信号跟踪误差可达±1.5μm,且阶跃响应快速准确。与一般控制策略相比,该方法采用数字控制设计,提高了响应速度,具有良好的抗干扰能力,具有广泛的应用前景。
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引用次数: 1
Influence of measuring algorithm on shape accuracy in the compensating turning of high gradient thin-wall parts 测量算法对高梯度薄壁零件补偿车削形状精度的影响
Pub Date : 2015-03-06 DOI: 10.1117/12.2182649
Tao Wang, G. Wang, Dengchao Zhu, Shengyi Li
In order to meet the requirement of aerodynamics, the infrared domes or windows with conformal and thin-wall structure becomes the development trend of high-speed aircrafts in the future. But these parts usually have low stiffness, the cutting force will change along with the axial position, and it is very difficult to meet the requirement of shape accuracy by single machining. Therefore, on-machine measurement and compensating turning are used to control the shape errors caused by the fluctuation of cutting force and the change of stiffness. In this paper, on the basis of ultra precision diamond lathe, a contact measuring system with five DOFs is developed to achieve on-machine measurement of conformal thin-wall parts with high accuracy. According to high gradient surface, the optimizing algorithm is designed on the distribution of measuring points by using the data screening method. The influence rule of sampling frequency is analyzed on measuring errors, the best sampling frequency is found out based on planning algorithm, the effect of environmental factors and the fitting errors are controlled within lower range, and the measuring accuracy of conformal dome is greatly improved in the process of on-machine measurement. According to MgF2 conformal dome with high gradient, the compensating turning is implemented by using the designed on-machine measuring algorithm. The shape error is less than PV 0.8μm, greatly superior compared with PV 3μm before compensating turning, which verifies the correctness of measuring algorithm.
为了满足空气动力学的要求,保形薄壁结构的红外圆顶或窗口成为未来高速飞机的发展趋势。但这些零件通常刚度低,切削力会随轴向位置的变化而变化,单次加工很难满足形状精度的要求。因此,采用机内测量和补偿车削来控制因切削力波动和刚度变化引起的形状误差。本文在超精密金刚石车床的基础上,研制了一种五自由度接触式测量系统,实现了保形薄壁零件的高精度在机测量。针对高梯度曲面,采用数据筛选法设计测点分布优化算法。分析了采样频率对测量误差的影响规律,基于规划算法找出了最佳采样频率,将环境因素的影响和拟合误差控制在较低范围内,大大提高了保形圆顶在机测过程中的测量精度。针对MgF2高梯度保形穹顶,采用设计的机内测量算法实现补偿车削。补偿车削前的形状误差小于PV 0.8μm,大大优于PV 3μm,验证了测量算法的正确性。
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引用次数: 0
Study on the station-moving measurement technology in the flatness measurement of large annular planes with a Laser Tracker 激光跟踪仪测量大环形平面平整度的移站测量技术研究
Pub Date : 2015-03-06 DOI: 10.1117/12.2180817
Wen Zhu, X. Cao, T. Fan, Shih-Bin Wu, Jie Li, Jie Yang
Laser tracker as a three-dimensional measuring instrument for large dimensions is widely used in the industrial measuring system, which is famous for its high precision, high efficiency, in site measurement and easy to be moved or installed, etc. In order to measure the large annular planes, especially non-continuous planes, a method with laser tracker on the basis of station-moving measurement is proposed. In this paper, the working principle of laser tracker system is described firstly, then the principle of the station-moving measurement is analyzed, finally according to the station-moving measurement principle experiment of the flatness measurement of a Φ5000mm round table is carried out, the result is compared with bridge-level, and feasibility of measuring flatness of large precision parts is validated by experiments and analysis results.
激光跟踪仪作为一种大尺寸的三维测量仪器,广泛应用于工业测量系统中,具有精度高、效率高、现场测量方便、易于移动或安装等优点。为了测量大环形平面,特别是非连续平面,提出了一种基于站移测量的激光跟踪仪测量方法。本文首先描述了激光跟踪系统的工作原理,然后分析了站移测量原理,最后根据站移测量原理对Φ5000mm圆台进行了平面度测量实验,并与桥面进行了对比,通过实验和分析结果验证了大型精密零件平面度测量的可行性。
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引用次数: 1
Measurement of manufacturing resolution for two photon polymerization structures with different manufacturing parameters 不同制造参数下两种光子聚合结构制造分辨率的测量
Pub Date : 2015-03-06 DOI: 10.1117/12.2182421
T. Chung, Wan-Jou Li, Sheng-Yuan Chen, Chi-Hou Hoi
This paper studied manufacturing resolutions of micro structures made by two photon polymerization (TPP) technology with different manufacturing parameters. The light source used for the TPP manufacturing system was a low-cost 532 nm Nd:YAG green laser, and the material used was commercial resin Photomer 3015. Two objective lenses, one with magnification of 100 times (100x) and numerical aperture (NA) of 1.3 and the other with 50x and NA0.8 were used in TPP production. The manufacturing resolution, which is also named as voxel size, changed with different manufacturing parameters such as laser power and exposure time. The measurement results of TPP structures manufactured with different manufacturing parameters indicated that the minimum line width produced by the 100x-NA1.3 lens could be reduced down to 67 nanometer (nm), which was quite good for TPP systems with low-cost Nd:YAG laser.
研究了双光子聚合(TPP)技术在不同制造参数下的微结构制造分辨率。TPP制造系统使用的光源是低成本的532 nm Nd:YAG绿色激光器,使用的材料是商用树脂光度计3015。两种物镜,一种放大率为100倍(100倍),数值孔径(NA)为1.3,另一种放大率为50倍,NA0.8。制造分辨率,也称为体素大小,随着激光功率和曝光时间等制造参数的不同而变化。对不同制造参数下的TPP结构的测量结果表明,100x-NA1.3透镜产生的最小线宽可以降低到67纳米(nm),这对于低成本Nd:YAG激光器的TPP系统来说是非常好的。
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引用次数: 2
期刊
Precision Engineering Measurements and Instrumentation
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