Vat photopolymerization (VPP) elastomers often suffer from poor tear resistance due to the limited ability of entangled polymer chain segments formed by free radical curing to guide crack propagation. While elastomers prepared through photo-thermal dual-curing mechanisms with highly entangled polymer chains have improved tensile properties, their permanent radical‑derived crosslinks restrict toughness optimization. Here, ureidopyrimidinone (UPy) moieties were incorporated in dynamic polyurethane acrylate, introducing quadruple hydrogen bonds as sacrificial physical crosslinking points to achieve full molecular chain extension. This strategy avoids permanent radical-derived chemical crosslinks by incorporating UPy-based reversible interactions, leading to dual improvements in crack propagation guidance and tensile performance. Unlike conventional methods relying on monomer to reduce viscosity for vat photopolymerization compatibility, the hydrogen bond-rich high-viscosity oligomer developed in this work supports direct monomer-free printing through linear scan-based vat photopolymerization (LSVP) system. Corresponding results demonstrate that 3D-printed parts achieved a tensile strength of 40.31 MPa, elongation at break of 992 %, and crucially, fracture energy reaching 189.42 kJ m−2, which comparable to thermoplastic polyurethane. Moreover, the synergistic effect of chain entanglement and reversible bonding imparts thermoplastic-like self-healing and recyclability. This work offers a new strategy for developing photopolymerizable elastomers with integrated strength, tear resistance, and reprocessability, advancing their potential in flexible electronics and functional 3D printing.
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