Pub Date : 2026-01-22DOI: 10.1016/j.polymer.2026.129644
M.T. Expósito , V. Souza-Egipsy , B. Paredes , J. Ramos , J.F. Vega
The increasing demand for recyclable multilayer polymer packaging requires a deeper understanding of the interactions between barrier and tie-layer materials to enable circular design strategies. In this study, the compatibility between polyethylene–co–vinyl alcohol (EVOH) copolymer and typical tie-layer copolymers—polyethylene–co–ethyl acrylate, polyethylene–co–vinyl acetate, and a polyethylene–co–methacrylic acid ionomer partially neutralized with sodium—was investigated. EVOH crystalline nanoaggregates were prepared and embedded in the different matrices to evaluate physical and thermal interactions. Differential Scanning Calorimetry revealed a pronounced melting temperature depression of EVOH crystals when blended with functionalized matrices, particularly with the ionomer, indicating strong intermolecular interactions. In contrast, non-interacting systems retained their original melting behaviour, confirming the absence of chemical affinity. Fourier Transform Infrared Spectroscopy further corroborated these findings, showing hydrogen-bonding interactions between the hydroxyl groups of EVOH and the carbonyl or carboxylate groups of the functionalized tie layers. The combination of the results obtained from the different techniques provides a comprehensive understanding of the molecular mechanisms governing compatibility, offering valuable insights for the eco-design and recyclability enhancement of polyolefin-based multilayer packaging materials.
{"title":"Molecular interactions between ethylene-vinyl alcohol copolymers and functionalized tie layers for recyclable multilayer films","authors":"M.T. Expósito , V. Souza-Egipsy , B. Paredes , J. Ramos , J.F. Vega","doi":"10.1016/j.polymer.2026.129644","DOIUrl":"10.1016/j.polymer.2026.129644","url":null,"abstract":"<div><div>The increasing demand for recyclable multilayer polymer packaging requires a deeper understanding of the interactions between barrier and tie-layer materials to enable circular design strategies. In this study, the compatibility between polyethylene–co–vinyl alcohol (EVOH) copolymer and typical tie-layer copolymers—polyethylene–co–ethyl acrylate, polyethylene–co–vinyl acetate, and a polyethylene–co–methacrylic acid ionomer partially neutralized with sodium—was investigated. EVOH crystalline nanoaggregates were prepared and embedded in the different matrices to evaluate physical and thermal interactions. Differential Scanning Calorimetry revealed a pronounced melting temperature depression of EVOH crystals when blended with functionalized matrices, particularly with the ionomer, indicating strong intermolecular interactions. In contrast, non-interacting systems retained their original melting behaviour, confirming the absence of chemical affinity. Fourier Transform Infrared Spectroscopy further corroborated these findings, showing hydrogen-bonding interactions between the hydroxyl groups of EVOH and the carbonyl or carboxylate groups of the functionalized tie layers. The combination of the results obtained from the different techniques provides a comprehensive understanding of the molecular mechanisms governing compatibility, offering valuable insights for the eco-design and recyclability enhancement of polyolefin-based multilayer packaging materials.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129644"},"PeriodicalIF":4.5,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146033794","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-22DOI: 10.1016/j.polymer.2026.129634
Ashraful Islam, Sudip Kumar Lahiri, Md.Akil Akhter, Muhammad Imran, Dong Mengmeng, Yanbo Liu
Air pollution is a major concern due to rising particulate matter (PM) levels, requiring efficient filtration technologies for respiratory protection, and integrating eco-friendly fabrication methods further enhances environmental sustainability. We report water-insoluble nanofibrous membranes that combine high filtration efficiency (FE) with a low pressure drop (ΔP) for use in such masks. Using 18% (w/v) polyvinyl alcohol (PVA) and polyacrylic acid (PAA) solutions in water, we electrospun four types of nanofiber membranes under optimised conditions (25 kV, 20 cm, 25 °C, 50% RH). These included a pure PVA membrane and three PVA/PAA (60/40 wt.%) composite membranes containing PAA of 3 kDa (NFM-1), 50 kDa (NFM-2), and both 3 kDa and 50 kDa (NFM-3). To induce crosslinking, all membranes were heat-treated at 100–160 °C for 25 min. Filtration tests showed that NFM-2 heat-treated at 140 °C achieved ∼99% FE for particles ≥0.5 μm, with a ΔP of only 48 ± 1 Pa. Scanning electron microscopy revealed smooth fibres with an average diameter of ∼192 nm and 59% porosity for NFM-2. Fourier transform infrared (FTIR) spectroscopy confirmed the formation of ester linkages (–C=O–O–R) at ≥120 °C between PVA and PAA, indicating successful thermal crosslinking and improved stability. After crosslinking, NFM-2 also exhibited a water contact angle (θ) of ∼90° and retained 100% of its weight after immersion in 70 °C water, demonstrating complete water insolubility. The nanofiber membranes were further integrated with polypropylene (PP) spunbond and meltblown nonwovens in multilayer assemblies (up to four layers) to evaluate composite filter performance. This water-based, organic-solvent-free electrospinning process offers a green approach to producing high-performance respiratory filters.
{"title":"Green engineering of water-insoluble PVA/PAA nanofiber respiratory membranes for efficient particulate matter filtration with low pressure drop","authors":"Ashraful Islam, Sudip Kumar Lahiri, Md.Akil Akhter, Muhammad Imran, Dong Mengmeng, Yanbo Liu","doi":"10.1016/j.polymer.2026.129634","DOIUrl":"https://doi.org/10.1016/j.polymer.2026.129634","url":null,"abstract":"Air pollution is a major concern due to rising particulate matter (PM) levels, requiring efficient filtration technologies for respiratory protection, and integrating eco-friendly fabrication methods further enhances environmental sustainability. We report water-insoluble nanofibrous membranes that combine high filtration efficiency (FE) with a low pressure drop (ΔP) for use in such masks. Using 18% (w/v) polyvinyl alcohol (PVA) and polyacrylic acid (PAA) solutions in water, we electrospun four types of nanofiber membranes under optimised conditions (25 kV, 20 cm, 25 °C, 50% RH). These included a pure PVA membrane and three PVA/PAA (60/40 wt.%) composite membranes containing PAA of 3 kDa (NFM-1), 50 kDa (NFM-2), and both 3 kDa and 50 kDa (NFM-3). To induce crosslinking, all membranes were heat-treated at 100–160 °C for 25 min. Filtration tests showed that NFM-2 heat-treated at 140 °C achieved ∼99% FE for particles ≥0.5 μm, with a ΔP of only 48 ± 1 Pa. Scanning electron microscopy revealed smooth fibres with an average diameter of ∼192 nm and 59% porosity for NFM-2. Fourier transform infrared (FTIR) spectroscopy confirmed the formation of ester linkages (–C=O–O–R) at ≥120 °C between PVA and PAA, indicating successful thermal crosslinking and improved stability. After crosslinking, NFM-2 also exhibited a water contact angle (θ) of ∼90° and retained 100% of its weight after immersion in 70 °C water, demonstrating complete water insolubility. The nanofiber membranes were further integrated with polypropylene (PP) spunbond and meltblown nonwovens in multilayer assemblies (up to four layers) to evaluate composite filter performance. This water-based, organic-solvent-free electrospinning process offers a green approach to producing high-performance respiratory filters.","PeriodicalId":405,"journal":{"name":"Polymer","volume":"36 1","pages":""},"PeriodicalIF":4.6,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146021910","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The application potential of flexible electronic technologies across diverse interdisciplinary domains has become increasingly evident. Owing to their unique combination of flexibility, biocompatibility, and skin-mimetic mechanical properties, hydrogels have emerged as a central material for wearable flexible sensors. Nevertheless, conventional hydrogel-based sensors often suffer from inadequate mechanical performance under high stress and large strain conditions, along with limited toughness. Gelatin, a natural protein, possesses a molecular structure abundant in hydroxyl and amino functional groups, enabling the formation of a highly extensible, hydrogen-bonded flexible network and exhibiting excellent biocompatibility. In this study, a thermally induced free-radical polymerization approach was employed to construct a covalently cross-linked rigid framework using polyacrylamide (PAM), while incorporating gelatin to establish a hydrogen-bond-reinforced flexible network. Concurrently, Zr4+were introduced to coordinate with anionic functional groups on both gelatin and PAM chains, resulting in the fabrication of a polyacrylamide/gelatin/zirconium ion composite hydrogel sensor (PMGxZy). The PMGxZy hydrogel sensor demonstrates exceptional toughness, rapid response dynamics, high sensitivity, and a broad sensing range. It achieves a strain of up to 924 % under a stress of 0.26 MPa, with a fracture energy of 1.12 MJ m−3. The sensor not only enables real-time monitoring of large-amplitude human motions but also facilitates sound recognition, handwritten pattern detection, and information transmission via integration with Morse code encoding. This work effectively overcomes the mechanical limitations of traditional hydrogel sensors, offering a promising new material platform for wearable sensing applications in fields such as outdoor sports monitoring and rehabilitation training.
{"title":"A highly resilient and large-strain wearable hydrogel sensor based on acrylamide/gelatin/Zr4+ and its application in human motion monitoring and information transmission","authors":"Yixue Zhang , Mingxuan Liang , Zhiyan Yan , Shuo Zhang","doi":"10.1016/j.polymer.2026.129635","DOIUrl":"10.1016/j.polymer.2026.129635","url":null,"abstract":"<div><div>The application potential of flexible electronic technologies across diverse interdisciplinary domains has become increasingly evident. Owing to their unique combination of flexibility, biocompatibility, and skin-mimetic mechanical properties, hydrogels have emerged as a central material for wearable flexible sensors. Nevertheless, conventional hydrogel-based sensors often suffer from inadequate mechanical performance under high stress and large strain conditions, along with limited toughness. Gelatin, a natural protein, possesses a molecular structure abundant in hydroxyl and amino functional groups, enabling the formation of a highly extensible, hydrogen-bonded flexible network and exhibiting excellent biocompatibility. In this study, a thermally induced free-radical polymerization approach was employed to construct a covalently cross-linked rigid framework using polyacrylamide (PAM), while incorporating gelatin to establish a hydrogen-bond-reinforced flexible network. Concurrently, Zr<sup>4+</sup>were introduced to coordinate with anionic functional groups on both gelatin and PAM chains, resulting in the fabrication of a polyacrylamide/gelatin/zirconium ion composite hydrogel sensor (PMG<sub>x</sub>Z<sub>y</sub>). The PMG<sub>x</sub>Z<sub>y</sub> hydrogel sensor demonstrates exceptional toughness, rapid response dynamics, high sensitivity, and a broad sensing range. It achieves a strain of up to 924 % under a stress of 0.26 MPa, with a fracture energy of 1.12 MJ m<sup>−3</sup>. The sensor not only enables real-time monitoring of large-amplitude human motions but also facilitates sound recognition, handwritten pattern detection, and information transmission via integration with Morse code encoding. This work effectively overcomes the mechanical limitations of traditional hydrogel sensors, offering a promising new material platform for wearable sensing applications in fields such as outdoor sports monitoring and rehabilitation training.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129635"},"PeriodicalIF":4.5,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146033796","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-22DOI: 10.1016/j.polymer.2026.129645
Luis L. Jessen , Naomi Elmer , George Crull , Kameron R. Hansen , C. Allan Guymon
Herein, we use an in situ NMR technique to monitor both solvated and solvent-free photopolymerization reactions benefitting from the rich chemical information and high spectral resolution inherent to NMR. By placing an LED-coupled fiber optic and locking solvent within a concentric capillary situated inside the NMR tube, the photoreaction remains isolated from the solvent, allowing for the monitoring of bulk polymerizations. To optimize acquisition parameters, the relationship between nuclear relaxation and resin viscosity was investigated as a function of monomer conversion. The utility of this technique was explored by monitoring monomer conversion in photocurable hexyl acrylate, revealing remarkable reproducibility and agreement with kinetic theory. Additionally, double bond conversion in a photopolymer hydrogel was measured to illustrate the effect of monomer loading on reaction rate. Lastly, the high resolution of in situ NMR was employed to independently monitor the disappearance of acrylate and methacrylate double bonds in copolymerization reactions, directly demonstrating the preferential consumption of methacrylate over acrylate reactive groups.
{"title":"Monitoring bulk acrylate-methacrylate photopolymerization reaction kinetics using in situ NMR","authors":"Luis L. Jessen , Naomi Elmer , George Crull , Kameron R. Hansen , C. Allan Guymon","doi":"10.1016/j.polymer.2026.129645","DOIUrl":"10.1016/j.polymer.2026.129645","url":null,"abstract":"<div><div>Herein, we use an in situ NMR technique to monitor both solvated and solvent-free photopolymerization reactions benefitting from the rich chemical information and high spectral resolution inherent to NMR. By placing an LED-coupled fiber optic and locking solvent within a concentric capillary situated inside the NMR tube, the photoreaction remains isolated from the solvent, allowing for the monitoring of bulk polymerizations. To optimize acquisition parameters, the relationship between nuclear relaxation and resin viscosity was investigated as a function of monomer conversion. The utility of this technique was explored by monitoring monomer conversion in photocurable hexyl acrylate, revealing remarkable reproducibility and agreement with kinetic theory. Additionally, double bond conversion in a photopolymer hydrogel was measured to illustrate the effect of monomer loading on reaction rate. Lastly, the high resolution of in situ NMR was employed to independently monitor the disappearance of acrylate and methacrylate double bonds in copolymerization reactions, directly demonstrating the preferential consumption of methacrylate over acrylate reactive groups.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129645"},"PeriodicalIF":4.5,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146033795","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-22DOI: 10.1016/j.polymer.2026.129632
F. Olla, F. Briatico Vangosa
Isotactic poly(1-butene) exhibits pressure-sensitive polymorphism, yet quantitative, phase-resolved volumetric evidence across processing-relevant pressures remains limited. High-pressure PVT dilatometry was employed to monitor specific-volume changes during controlled melt crystallization and remelting between 10 and 200 MPa at a fixed cooling rate. The resulting dilatometric fingerprints enable phase attribution after crystallization under each pressure condition. At low pressures (60 MPa) crystallization proceeds predominantly to form II; in an intermediate window (approximately 75–100 MPa) hydrostatic pressure markedly accelerates the solid–solid III transformation during or shortly after crystallization, yielding form-I–dominated structures. At higher pressures (110 MPa) signatures of form I emerge and intensify, and beyond 175 MPa the melting response is consistent with predominantly form I. Across the series, specific volume of the solid phase follows the expected order (), providing a consistent volumetric basis for phase assignment. Phase-resolved maps for the melt and for forms I, II, and I are assembled from these data, offering practical inputs for shrinkage prediction and process design. The findings delineate pressure protocols that suppress persistence of metastable form II and enable direct access to targeted polymorphs, mitigating delayed post-crystallization dimensional change in polybutene components.
{"title":"Pressure-induced crystallization and polymorphic transitions of polybutene-1: High-pressure PVT study","authors":"F. Olla, F. Briatico Vangosa","doi":"10.1016/j.polymer.2026.129632","DOIUrl":"10.1016/j.polymer.2026.129632","url":null,"abstract":"<div><div>Isotactic poly(1-butene) exhibits pressure-sensitive polymorphism, yet quantitative, phase-resolved volumetric evidence across processing-relevant pressures remains limited. High-pressure PVT dilatometry was employed to monitor specific-volume changes during controlled melt crystallization and remelting between 10 and 200 MPa at a fixed cooling rate. The resulting dilatometric fingerprints enable phase attribution after crystallization under each pressure condition. At low pressures (<span><math><mo>≤</mo></math></span>60 MPa) crystallization proceeds predominantly to form II; in an intermediate window (approximately 75–100 MPa) hydrostatic pressure markedly accelerates the solid–solid II<span><math><mo>→</mo></math></span>I transformation during or shortly after crystallization, yielding form-I–dominated structures. At higher pressures (<span><math><mo>≳</mo></math></span>110 MPa) signatures of form I<span><math><msup><mrow></mrow><mrow><mo>′</mo></mrow></msup></math></span> emerge and intensify, and beyond <span><math><mo>∼</mo></math></span>175 MPa the melting response is consistent with predominantly form I<span><math><msup><mrow></mrow><mrow><mo>′</mo></mrow></msup></math></span>. Across the series, specific volume of the solid phase follows the expected order (<span><math><mrow><msub><mrow><mi>V</mi></mrow><mrow><mi>I</mi></mrow></msub><mo>≲</mo><msub><mrow><mi>V</mi></mrow><mrow><msup><mrow><mi>I</mi></mrow><mrow><mo>′</mo></mrow></msup></mrow></msub><mo><</mo><msub><mrow><mi>V</mi></mrow><mrow><mi>II</mi></mrow></msub></mrow></math></span>), providing a consistent volumetric basis for phase assignment. Phase-resolved <span><math><mrow><mi>V</mi><mrow><mo>(</mo><mi>T</mi><mo>,</mo><mi>P</mi><mo>)</mo></mrow></mrow></math></span> maps for the melt and for forms I, II, and I<span><math><msup><mrow></mrow><mrow><mo>′</mo></mrow></msup></math></span> are assembled from these data, offering practical inputs for shrinkage prediction and process design. The findings delineate pressure protocols that suppress persistence of metastable form II and enable direct access to targeted polymorphs, mitigating delayed post-crystallization dimensional change in polybutene components.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129632"},"PeriodicalIF":4.5,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146021842","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-22DOI: 10.1016/j.polymer.2026.129646
Hui Shen, Ruye Cheng, Yinrui Wang, Qian Huang
Previous study on entangled polystyrene solutions has found that elastic fracture in extensional flow is primarily related to the number of Kuhn segments per entangled strand (Ne), rather than the number of entanglements per chain (Z). In this work, we investigate whether this finding holds for polymer melts with different chemical structures (which also result in different Ne). Four polymer melts have been investigated, including poly (n-butyl methacrylate), poly(methyl methacrylate), poly(4-vinyl biphenyl), and poly(4-methyl styrene). The former two contain alkyl side groups with different lengths, while the latter two contain aromatic side groups which are more rigid than the alkyl side groups. Using a filament stretching rheometer, the critical stress and critical strain at fracture under different stretch rates were obtained. We found that when the stretch rate is fast enough, both critical stress and strain approach a constant value which is related to Ne. Combining extensional measurements with high-speed imaging, the transition from steady flow to fracture has been identified. The critical Rouse-time based Weissenberg number, WiR,c, at this transition seems affected by the specific chemical structures of the side groups.
{"title":"Effect of different chemical side groups on fracture of entangled polymer melts in extensional flow","authors":"Hui Shen, Ruye Cheng, Yinrui Wang, Qian Huang","doi":"10.1016/j.polymer.2026.129646","DOIUrl":"10.1016/j.polymer.2026.129646","url":null,"abstract":"<div><div>Previous study on entangled polystyrene solutions has found that elastic fracture in extensional flow is primarily related to the number of Kuhn segments per entangled strand (<em>N</em><sub>e</sub>), rather than the number of entanglements per chain (<em>Z</em>). In this work, we investigate whether this finding holds for polymer melts with different chemical structures (which also result in different <em>N</em><sub>e</sub>). Four polymer melts have been investigated, including poly (n-butyl methacrylate), poly(methyl methacrylate), poly(4-vinyl biphenyl), and poly(4-methyl styrene). The former two contain alkyl side groups with different lengths, while the latter two contain aromatic side groups which are more rigid than the alkyl side groups. Using a filament stretching rheometer, the critical stress and critical strain at fracture under different stretch rates were obtained. We found that when the stretch rate is fast enough, both critical stress and strain approach a constant value which is related to <em>N</em><sub>e</sub>. Combining extensional measurements with high-speed imaging, the transition from steady flow to fracture has been identified. The critical Rouse-time based Weissenberg number, <em>Wi</em><sub>R,c</sub>, at this transition seems affected by the specific chemical structures of the side groups.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129646"},"PeriodicalIF":4.5,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146033792","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-22DOI: 10.1016/j.polymer.2026.129614
Long Chen , Hongli Jin , Jiakang Zhang , Xinjie Zhang , Zhen He , Tao Fu , Yuhui Zhang , Yanchun Zheng , Meidong Lang
In order to address the poor compatibility between thermoplastic starch (TPS) and polyester during the blending process, this study employed the melt blending method to prepare poly (ethylene adipate-co-terephthalate) (PEAT)/thermoplastic starch (TPS) composite films. A series of composite films were evaluated for mechanical properties, micromorphology, thermal behavior, water absorption, and water vapor and oxygen barrier, systematic study was conducted on the effect of the amount of reactive chain extender poly((phenyl isocyanate)-co-formaldehyde) (PAPI) addition for the performance of PEAT/TPS/PAPI composite films. The results indicate that PAPI, as the reactive compatibilizer, effectively improves the interfacial adhesion of PEAT/TPS blends. The research findings indicate that PAPI enhances the compatibility between PEAT and TPS by forming urethane bonds. The incorporation of PAPI significantly enhances the mechanical properties of the composite film, with tensile strength and tensile modulus increasing by 62 % and 88 % respectively, and toughness increasing by 48 %. Moreover, the incorporation of PAPI has enhanced the water vapor barrier properties of the composite film by 44 %, and improved its oxygen barrier properties by 26 %. The results obtained in this study provide a reference for the manufacture of PEAT/TPS composites, which will facilitate the practical application of PEAT/TPS composite films in the packaging film.
{"title":"Improved properties of biodegradable poly(ethylene adipate-co-terephthalate) (PEAT)/thermoplastic starch (TPS) composite films via chemical crosslinking: Enhanced mechanical properties, water-oxygen barrier performance, and compatibility","authors":"Long Chen , Hongli Jin , Jiakang Zhang , Xinjie Zhang , Zhen He , Tao Fu , Yuhui Zhang , Yanchun Zheng , Meidong Lang","doi":"10.1016/j.polymer.2026.129614","DOIUrl":"10.1016/j.polymer.2026.129614","url":null,"abstract":"<div><div>In order to address the poor compatibility between thermoplastic starch (TPS) and polyester during the blending process, this study employed the melt blending method to prepare poly (ethylene adipate-<em>co</em>-terephthalate) (PEAT)/thermoplastic starch (TPS) composite films. A series of composite films were evaluated for mechanical properties, micromorphology, thermal behavior, water absorption, and water vapor and oxygen barrier, systematic study was conducted on the effect of the amount of reactive chain extender poly((phenyl isocyanate)-<em>co</em>-formaldehyde) (PAPI) addition for the performance of PEAT/TPS/PAPI composite films. The results indicate that PAPI, as the reactive compatibilizer, effectively improves the interfacial adhesion of PEAT/TPS blends. The research findings indicate that PAPI enhances the compatibility between PEAT and TPS by forming urethane bonds. The incorporation of PAPI significantly enhances the mechanical properties of the composite film, with tensile strength and tensile modulus increasing by 62 % and 88 % respectively, and toughness increasing by 48 %. Moreover, the incorporation of PAPI has enhanced the water vapor barrier properties of the composite film by 44 %, and improved its oxygen barrier properties by 26 %. The results obtained in this study provide a reference for the manufacture of PEAT/TPS composites, which will facilitate the practical application of PEAT/TPS composite films in the packaging film.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129614"},"PeriodicalIF":4.5,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146021844","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-22DOI: 10.1016/j.polymer.2026.129615
Bingying Gao , Pan Xu , Jiafeng Qin , Mengjie Chen , Yujun Wang , Ruzheng Wu , Xiaoyi Su , Yusa Liu , Linqiang Mao
The high-value recycling of waste polyethylene terephthalate (rPET) is essential not only for interrupting its “pollution cycle” but also for transforming this waste into a resource that supports green technology and a circular economy. Herein, we report the first scalable strategy for the conversion of rPET into functional membranes via a low-temperature ethanol process, thereby establishing a novel pathway for plastic upcycling. The method integrates tetraethyl orthosilicate (TEOS) hydrolysis-condensation with rPET alcoholysis to form a sol-gel network, leading to rapid membrane formation in ethanol. The membrane-forming process is straightforward, does not require catalysts or high temperatures, and can be completed in a relatively short time (about 2.5 h). The reaction results in a hybrid polymer comprising a rigid Si–O–Si inorganic network and flexible rPET organic segments, interconnected through strong interfacial Si–O–C chemical bonds. The sol-gel process produces a continuous, dense, and defect-free, three-dimensional cross-linked network, which is well-suited for coating and membrane formation and imparts excellent mechanical properties. The long-term water-exposure test demonstrated that the prepared membrane possesses outstanding water impermeability and an extremely low water absorption rate. The addition of a small amount of montmorillonite (Mt) increased the solid-liquid interface, facilitating mass transfer and enhancing the mechanical strength of the membrane. Activation energy (Ea) calculations reveal that Mt catalyzes the reaction by providing a lower-energy reaction pathway. This TEOS-mediated approach enables the high-yield upcycling of rPET into membranes under mild conditions, offering an economical and scalable waste-to-product solution.
{"title":"Tetraethyl orthosilicate-assisted rapid fabrication of thin membranes from recycled polyethylene terephthalate waste","authors":"Bingying Gao , Pan Xu , Jiafeng Qin , Mengjie Chen , Yujun Wang , Ruzheng Wu , Xiaoyi Su , Yusa Liu , Linqiang Mao","doi":"10.1016/j.polymer.2026.129615","DOIUrl":"10.1016/j.polymer.2026.129615","url":null,"abstract":"<div><div>The high-value recycling of waste polyethylene terephthalate (rPET) is essential not only for interrupting its “pollution cycle” but also for transforming this waste into a resource that supports green technology and a circular economy. Herein, we report the first scalable strategy for the conversion of rPET into functional membranes via a low-temperature ethanol process, thereby establishing a novel pathway for plastic upcycling. The method integrates tetraethyl orthosilicate (TEOS) hydrolysis-condensation with rPET alcoholysis to form a sol-gel network, leading to rapid membrane formation in ethanol. The membrane-forming process is straightforward, does not require catalysts or high temperatures, and can be completed in a relatively short time (about 2.5 h). The reaction results in a hybrid polymer comprising a rigid Si–O–Si inorganic network and flexible rPET organic segments, interconnected through strong interfacial Si–O–C chemical bonds. The sol-gel process produces a continuous, dense, and defect-free, three-dimensional cross-linked network, which is well-suited for coating and membrane formation and imparts excellent mechanical properties. The long-term water-exposure test demonstrated that the prepared membrane possesses outstanding water impermeability and an extremely low water absorption rate. The addition of a small amount of montmorillonite (Mt) increased the solid-liquid interface, facilitating mass transfer and enhancing the mechanical strength of the membrane. Activation energy (<em>E</em><sub>a</sub>) calculations reveal that Mt catalyzes the reaction by providing a lower-energy reaction pathway. This TEOS-mediated approach enables the high-yield upcycling of rPET into membranes under mild conditions, offering an economical and scalable waste-to-product solution.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129615"},"PeriodicalIF":4.5,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146021970","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-22DOI: 10.1016/j.polymer.2026.129643
Yi Luo , Yang Wei , Jiaming Qu , Minzhe Peng , Guangxian Li , Yajiang Huang
The thermal autohesion of support polymer powders is an undesirable phenomenon frequently encountered in laser-based polymer powder bed fusion (PBF-LB/P) additive manufacturing. This study investigated the autohesion behavior of a precipitated bio-based polyamide 1012 (PA1012) powder using thermal annealing and chain-end capping experiments. The mechanism underlying the thermal autohesion of PA1012 was attributed to post-condensation reactions and chain diffusion at contact points between adjacent particles. Dry particle coating with SiO2 nanoparticles (NPs) effectively isolated PA1012 particles, thereby mitigating thermal autohesion and improving powder flowability. Coating PA1012 powder with SiO2 NPs enabled the fabrication of parts with fewer defects and enhanced mechanical properties, while also mitigating the mechanical deterioration of parts caused by powder reuse. This work deepens the understanding of polyamide powder behavior in PBF-LB/P and underscores the multiple benefits of dry particle coating for improving the processability and sustainability of polyamide powders.
{"title":"Thermal autohesion of support polyamide powder during laser powder bed fusion: mechanism and suppressing strategy","authors":"Yi Luo , Yang Wei , Jiaming Qu , Minzhe Peng , Guangxian Li , Yajiang Huang","doi":"10.1016/j.polymer.2026.129643","DOIUrl":"10.1016/j.polymer.2026.129643","url":null,"abstract":"<div><div>The thermal autohesion of support polymer powders is an undesirable phenomenon frequently encountered in laser-based polymer powder bed fusion (PBF-LB/P) additive manufacturing. This study investigated the autohesion behavior of a precipitated bio-based polyamide 1012 (PA1012) powder using thermal annealing and chain-end capping experiments. The mechanism underlying the thermal autohesion of PA1012 was attributed to post-condensation reactions and chain diffusion at contact points between adjacent particles. Dry particle coating with SiO<sub>2</sub> nanoparticles (NPs) effectively isolated PA1012 particles, thereby mitigating thermal autohesion and improving powder flowability. Coating PA1012 powder with SiO<sub>2</sub> NPs enabled the fabrication of parts with fewer defects and enhanced mechanical properties, while also mitigating the mechanical deterioration of parts caused by powder reuse. This work deepens the understanding of polyamide powder behavior in PBF-LB/P and underscores the multiple benefits of dry particle coating for improving the processability and sustainability of polyamide powders.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129643"},"PeriodicalIF":4.5,"publicationDate":"2026-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146021843","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-21DOI: 10.1016/j.polymer.2026.129629
Ying Xue , Yang Yu , Yue Wu , Xiaonan Hao , Qing Liu , Shulin Sun
This study successfully prepared a porous spherical PBAT-g-IL/MMT composite adsorbent (PIMMT) for treating toxic, refractory dye wastewater through a one-step melt blending process combined with non-solvent-induced phase separation. Ionic liquids perform a dual function in this process. ILs enhance PBAT hydrophilicity through radical grafting and form intercalation structures with MMT via ion exchange, providing rapid transport pathways for pollutant molecules. This research aims to develop a biodegradable adsorbent material that combines highly efficient adsorption performance, good hydrophilicity and structural tunability. The effects of initial dye concentration, pH, temperature, contact time, and adsorbent dosage were systematically investigated. Under optimal conditions, the best sample PIMMT8 demonstrated high removal efficiency for cationic dyes methylene blue (MeB) and auramine O (AO), achieving maximum adsorption capacities (Qmax) of 145.85 mg g−1 and 191.07 mg g−1 respectively. Adsorption kinetics conformed to the pseudo-second-order model (R2 > 0.99), while isotherm data better aligned with the Freundlich model (R2 > 0.99), indicating multi-layer adsorption. The adsorbent demonstrated excellent reusability, maintaining removal efficiencies above 85 % for both MeB and AO after six adsorption-desorption cycles. Furthermore, the study innovatively employed a combined alcohol-alkali hydrolysis process to achieve resource recovery of the adsorbent, successfully recovering monomers such as terephthalic acid and adipic acid. This research not only fills a gap in the study of PBAT/MMT composites for dye adsorption but also provides novel insights for designing wastewater treatment materials that combine high adsorption efficiency, environmental friendliness, and resource recycling properties.
{"title":"Dual-functional ionic liquid-modified PBAT-based biodegradable spherical adsorbent for high-efficiency treatment of dye wastewater","authors":"Ying Xue , Yang Yu , Yue Wu , Xiaonan Hao , Qing Liu , Shulin Sun","doi":"10.1016/j.polymer.2026.129629","DOIUrl":"10.1016/j.polymer.2026.129629","url":null,"abstract":"<div><div>This study successfully prepared a porous spherical PBAT-g-IL/MMT composite adsorbent (PIMMT) for treating toxic, refractory dye wastewater through a one-step melt blending process combined with non-solvent-induced phase separation. Ionic liquids perform a dual function in this process. ILs enhance PBAT hydrophilicity through radical grafting and form intercalation structures with MMT via ion exchange, providing rapid transport pathways for pollutant molecules. This research aims to develop a biodegradable adsorbent material that combines highly efficient adsorption performance, good hydrophilicity and structural tunability. The effects of initial dye concentration, pH, temperature, contact time, and adsorbent dosage were systematically investigated. Under optimal conditions, the best sample PIMMT8 demonstrated high removal efficiency for cationic dyes methylene blue (MeB) and auramine O (AO), achieving maximum adsorption capacities (Q<sub>max</sub>) of 145.85 mg g<sup>−1</sup> and 191.07 mg g<sup>−1</sup> respectively. Adsorption kinetics conformed to the pseudo-second-order model (R<sup>2</sup> > 0.99), while isotherm data better aligned with the Freundlich model (R<sup>2</sup> > 0.99), indicating multi-layer adsorption. The adsorbent demonstrated excellent reusability, maintaining removal efficiencies above 85 % for both MeB and AO after six adsorption-desorption cycles. Furthermore, the study innovatively employed a combined alcohol-alkali hydrolysis process to achieve resource recovery of the adsorbent, successfully recovering monomers such as terephthalic acid and adipic acid. This research not only fills a gap in the study of PBAT/MMT composites for dye adsorption but also provides novel insights for designing wastewater treatment materials that combine high adsorption efficiency, environmental friendliness, and resource recycling properties.</div></div>","PeriodicalId":405,"journal":{"name":"Polymer","volume":"346 ","pages":"Article 129629"},"PeriodicalIF":4.5,"publicationDate":"2026-01-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146005614","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}