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2010 Proceedings 60th Electronic Components and Technology Conference (ECTC)最新文献

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Inductance properties of silicon-in-grown horizontal carbon nanotubes 硅生长水平碳纳米管的电感特性
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490649
Minghui Sun, Zhiyong Xiao, Y. Chai, Yuan Li, P. Chan
In this study, we investigated the inductance properties of as-grown horizontal MWNT arrays with different length and width combinations. Statistical data processing was employed to explore the relationship between kinetic inductance and dimension of CNT arrays. We have experimentally confirmed that kinetic inductance forward scales with the length of CNTs and reversely scales with the number of CNTs in parallel. This work provides a systematic experimental study of CNT kinetic inductance and provides useful data for further investigating the possibility of using CNT-based inductors in RFIC.
在这项研究中,我们研究了不同长度和宽度组合的生长水平MWNT阵列的电感特性。采用统计数据处理方法探讨了碳纳米管阵列的动态电感与尺寸之间的关系。我们通过实验证实,动态电感与碳纳米管的长度成正比,与碳纳米管的数量成反比。这项工作提供了一个系统的碳纳米管动态电感的实验研究,并为进一步研究在RFIC中使用碳纳米管电感器的可能性提供了有用的数据。
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引用次数: 4
High-speed parallel interface implementation with low-cost system solution by using signal integrity factorial design 采用信号完整性析因设计实现低成本高速并行接口
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490696
J. Hsu, Sam Yang, Wei-Da Guo, R. Lee, Tung-Yang Chen
A systematic design method by using channel factorial design is proposed to meet the low-cost DDRII system solution with quad-flat-package (QFP) and two-layer printed circuit board. The channel characteristic was analyzed through one numerical transformation between time and frequency domains to figure out the time-variant waveform on the corresponding spectrum for potential radiated emission issues. By using the factorial analysis, the critical electrical parameters could be clearly list down and optimized in the pre-design analysis. This methodology could be usefully applied in the electrical physical constraint setup and budget control on the design phase. We can make a right compromise among the different design electrical factors with the corresponding penalties to robustly function up to DDRII 800Mbps in this low-cost system.
针对采用四平面封装(QFP)和两层印刷电路板的低成本DDRII系统方案,提出了一种基于通道因子设计的系统设计方法。通过时域和频域之间的数值变换,分析了信道特性,得到了潜在辐射发射问题对应频谱上的时变波形。利用析因分析可以明确列出关键的电气参数,并在预设计分析中进行优化。该方法可以有效地应用于设计阶段的电气物理约束设置和预算控制。我们可以在不同的设计电气因素和相应的惩罚之间做出适当的妥协,以在这个低成本系统中稳健地运行高达DDRII 800Mbps。
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引用次数: 0
High power and fine pitch assembly using solder Anisotropic Conductive Films (ACFs) combined with ultrasonic bonding technique 采用各向异性焊料导电膜(ACFs)结合超声键合技术实现高功率、高间距组装
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490937
Kiwon Lee, K. Paik
In this study, in order to improve the electrical properties and the reliability of ACF joints, we propose the simultaneous fluxless solder joining and adhesive bonding technology. This technology utilizes fluxless soldering within an adhesive matrix on metal electrodes combined with room temperature ultrasonic (U/S) ACF bonding technique advantages. According to the experimental results, the temperature of the solder ACF joints showed rapid heating rates up to 400 °C/s and peak values above 250°C by applying ultrasonic vibration. The ACF temperature could be precisely controlled ranging from 75°C to 260°C by adjusting U/S vibration amplitudes from 4 um to 13 um. At above the melting temperatures of solder particles, U/S bonded solder ACF joints showed higher than 80% soldering ratios and no void formation with optimized U/S parameters. The soldering ratio at the solder ACF joints increased as the ACF temperature increased and it was presumably due to the viscosity decrease of the ACF adhesive matrix. On the other hand, thermocompression (T/C) bonded solder ACF joints showed poor soldering ratios lower than 30% and severe void formation at above 200°C. At the same time, U/S bonded solder ACF joints showed 30% reduced electrical contact resistances and twice better reliability in an unbiased autoclave test (121°C, 2 atm, 100%RH) compared with conventional ACF joints. Significance of this result is that fluxless solder joining and adhesive bonding can be simultaneously achieved within 5 seconds by using solder ACFs combined with the room temperature U/S bonding technique.
在本研究中,为了提高ACF接头的电性能和可靠性,我们提出了无焊剂连接和胶粘剂连接同时进行的技术。该技术利用金属电极上的粘合剂基质内的无焊剂焊接,结合了室温超声(U/S) ACF键合技术的优点。实验结果表明,在超声振动作用下,ACF焊料的温度升温速度可达400°C/s,峰值可达250°C以上。通过调节U/S振幅4 ~ 13 um, ACF温度可精确控制在75 ~ 260℃范围内。在高于焊料颗粒熔化温度的条件下,优化的U/S参数下,U/S结合的ACF焊点的焊接率高于80%,且无空穴形成。随着ACF温度的升高,焊料ACF接头处的焊接率增加,这可能是由于ACF胶粘剂基体的粘度降低所致。另一方面,热压(T/C)焊料ACF接头的焊接率低于30%,且在200℃以上出现严重的空洞形成。与此同时,与传统的ACF接头相比,U/S焊料ACF接头在无偏高压灭菌器测试(121°C, 2 atm, 100%RH)中的接触电阻降低了30%,可靠性提高了两倍。该结果的意义在于,利用焊料ACFs结合室温U/S键合技术,可以在5秒内同时实现无药焊料连接和粘接。
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引用次数: 8
An evaluation of die crack risk of over-molded packages due to external impact 外部冲击对过模件模具裂纹风险的评价
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490767
P. Su, Boaz Khan, Min Ding
Component failures due to physical damage to the silicon are occasionally observed on board assembly processes. Such failures typically are not detected until electrical testing is performed at the end of the process, making it challenging to identify where and how such damages could occur. While process steps are designed to apply the lowest force possible on components, excessive load can be introduced by unexpected events such as machine malfunction or accidental external impact. For over-molded packages, particularly for packages with a large die and thin mold cap thickness, protection for such abnormal impact is reduced and even low levels of force can induce damage to the silicon. In this work, impact test is performed on two types of over-molded packages that have different die and package geometries. External load is applied on the top of the packages through the drop of a probe from different heights. The damages induced in the silicon are evaluated with ultrasonic scan and cross-section. The results from these analytical steps will help identify the threshold force for the die crack failures. A finite element model is constructed to simulate the impact test for one of the packages. The time-history of the load is analyzed and the maximum stress levels in the silicon for the different drop heights are compared. Two different mold cap thicknesses are also simulated. By comparing the stress levels from the model and the real-life testing results, we are able to obtain general guidelines for the maximal impact allowed for the package investigated in this study and provide references for analysis of future failures.
由于硅的物理损坏导致的组件故障在板载组装过程中偶尔会观察到。此类故障通常要到最后进行电气测试时才会被检测到,这使得确定此类损坏可能发生的位置和方式具有挑战性。虽然工艺步骤旨在对组件施加尽可能低的力,但意外事件(如机器故障或意外的外部冲击)可能会引入过度负载。对于过度成型的封装,特别是对于具有大模具和薄模盖厚度的封装,对这种异常冲击的保护减少,即使低水平的力也会导致硅的损坏。在这项工作中,对两种具有不同模具和包装几何形状的复模封装进行了冲击试验。外部负载通过探头从不同高度的下降施加在封装的顶部。采用超声扫描和横截面法对硅的损伤进行了评价。这些分析步骤的结果将有助于确定模具裂纹失效的阈值力。建立了一个有限元模型来模拟其中一个包装的冲击试验。分析了载荷的时程,比较了不同跌落高度下硅片的最大应力水平。两种不同的模盖厚度也进行了模拟。通过比较模型的应力水平和实际测试结果,我们能够得到本研究中所研究的包装允许的最大冲击的一般准则,并为分析未来的失效提供参考。
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引用次数: 1
A novel wafer level bonding/debonding technique using an anti-adhesion layer for polymer-based zero-level packaging of RF device 一种新的晶圆级键合/脱键技术,用于射频器件的聚合物零级封装
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490954
J. Kim, S. Seok, N. Rolland, P. Rolland
This paper reports on a simple wafer scale transfer technology for polymer-based zero-level packaging. By controlling the adhesive strength of the interface between the packaging material and the carrier wafer, the ablation process of carrier wafer is substituted with the mechanical separation of it. Surface modification technique using hydrophobic SAM is selected for the formation of an anti-adhesion layer. Prefabricated BCB packaging caps on the carrier wafer is wafer-level bonded with a Si substrate and released from the carrier wafer by mechanical detachment using a razor blade. In order to confirm the validity of the technique in RF applications, the insertion loss of BCB-encapsulated CPW lines is measured from DC to 70 GHz.
本文报道了一种用于聚合物基零级封装的简单晶圆级转移技术。通过控制封装材料与载体晶圆之间界面的粘结强度,将载体晶圆的烧蚀过程替换为机械分离过程。采用疏水性SAM进行表面改性,形成抗粘附层。载体晶圆上的预制BCB封装帽与硅衬底粘合,并使用剃须刀片通过机械分离从载体晶圆上释放。为了验证该技术在射频应用中的有效性,在直流至70 GHz范围内测量了bcb封装的CPW线的插入损耗。
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引用次数: 12
Pd effects on the reliability in the low cost Ag bonding wire 钯对低成本银焊线可靠性的影响
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490789
J. Cho, Kyeong-Ah Yoo, S. Hong, J. Moon, Yong-Je Lee, Wongil Han, Hanki Park, S. Ha, Seong-Bum Son, S. Kang, K. Oh
Recently, the application of Ag bonding wires in electronic devices has been attempted as alternative to Au bonding wires to reduce the material cost of Au. Nevertheless, Ag bonding wires have not been applied to devices due to interface corrosion problems between the Ag wire and Al pad during humidity reliability tests, such as the PCT (Pressure Cooker Test). As the technology for alloying Pd element in Ag wire has developed recently, the corrosive failure problem at the interface in the PCT has been improved significantly. This study examined the behavior of IMCs(intermetallic compounds) and interface corrosion between an Ag wire and Al metallization under humidity conditions (100%RH, 121'C). The chemical compositions of the Ag wires tested were pure Ag, Ag — 1wt%Pd and Ag-3%Pd. These wires are bonded to Al and noble metal(Au, Pd) metallization using a thermo-sonic bonder. The interfaces were characterized by FIB(Focused ion beam), HRTEM (High Resolution Transmission Electron Microscope) and EDS (Energy Dispersive X-ray Spectroscopy) The findings show that, (1) the interfacial reliability between the Ag wire and Ag metallization was improved considerably. The interface corrosion was suppressed significantly as the Pd content was increased. (2) Ag wires on a noble metal(Au, Pd) pad have stable reliability in PCT.
近年来,人们尝试将银键合线作为金键合线的替代品应用于电子器件中,以降低金的材料成本。然而,由于在湿度可靠性测试(如PCT(压力锅测试))中Ag线和Al垫之间的界面腐蚀问题,Ag键合线尚未应用于设备。近年来,随着银丝中Pd元素合金化技术的发展,PCT界面腐蚀失效问题得到了显著改善。本研究研究了在湿度条件下(100%RH, 121℃),金属间化合物(IMCs)的行为和银丝与Al金属化之间的界面腐蚀。所测银丝的化学成分为纯银、银- 1wt%Pd和银-3%Pd。这些导线用热声键合器与Al和贵金属(Au, Pd)金属化结合。采用FIB(聚焦离子束)、HRTEM(高分辨透射电镜)和EDS(能量色散x射线能谱)对界面进行了表征,结果表明:(1)Ag线与Ag金属化界面的可靠性得到了显著提高。随着钯含量的增加,界面腐蚀得到明显抑制。(2)镀在贵金属(Au, Pd)衬垫上的银丝在PCT中具有稳定的可靠性。
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引用次数: 23
Investigation of Pb-free solder interconnect under drop impact by ball pull and shear tests 通过球拉和剪切试验研究跌落冲击下无铅焊料互连的性能
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490674
S. Chung, Mi-Jin Kim
The reliability of Pb-free solder interconnect under drop impact was investigated. In this paper, solder ball pull and shear tests were introduced to assess the interconnect reliability since high speed pull and shear tests exhibit high strain rate deformation followed by brittle fracture of actual drop scenario. The design, material, and process parameters considered in this study are SR condition, Cu pad surface finish, and strain rate, respectively. The adhesion strength was measured and the failure mode was categorized in each test condition. Next, the maximum applied force in ball pull test was used for loading condition in finite element analysis to calculate the interfacial fracture toughness at the corresponding fracture location. The effect of parameters on interfacial reliability was shown by interfacial fracture toughness, and it was compared with the drop life of boardlevel reliability test to investigate the correlation. Finally, the applicability and limitation of ball pull/shear tests for replacing BLR test were discussed.
研究了跌落冲击下无铅焊料互连的可靠性。由于高速拉伸和剪切试验在实际跌落场景下表现为高应变速率变形和脆性断裂,因此本文引入了焊接球拉伸和剪切试验来评估互连可靠性。本研究考虑的设计、材料和工艺参数分别为SR条件、铜垫表面光洁度和应变速率。测试了粘结强度,并对各试验工况下的破坏模式进行了分类。其次,将球拉试验中最大施加力作为加载条件进行有限元分析,计算相应断裂位置的界面断裂韧性。通过界面断裂韧性表征各参数对界面可靠性的影响,并与板级可靠性试验的跌落寿命进行比较,探讨其相关性。最后讨论了球拉/剪试验替代BLR试验的适用性和局限性。
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引用次数: 2
Predicting crack initiation and propagation using XFEM, CZM and peridynamics: A comparative study 用XFEM、CZM和周动力学方法预测裂纹萌生和扩展的比较研究
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490851
A. Agwai, I. Guven, E. Madenci
This study presents a comparison of extended finite elements (XFEM), cohesive zone model (CZM) and the peridynamic theory (PD). By comparisons against two experimental benchmark studies, the capability of these techniques to predict dynamic fracture is demonstrated through both qualitative and quantitative observations.
本文对扩展有限元(XFEM)、内聚区模型(CZM)和周动力理论(PD)进行了比较。通过与两个实验基准研究的比较,通过定性和定量观察证明了这些技术预测动态裂缝的能力。
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引用次数: 22
Sensitivity analysis of Pb free reflow profile parameters toward flip chip on silicon assembly yield, reliability and intermetallic compound characteristics 无铅回流曲线参数对倒装芯片成品率、可靠性和金属间化合物特性的敏感性分析
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490844
Zhaozhi Li, Sangil Lee, B. Lewis, P. Houston, D. Baldwin, G. Stout, T. Tessier, John L. Evans
Flip chip process excels due to its low cost, fine pitch, small form factor and its ready-adaptation to the conventional Surface Mount Technology (SMT) process, in the fact that the reflow is often used to form the solder joint. As the use of Pb free solder is legislated today, it is vital to understand the impact of reflow process conditions on the formation of the flip chip solder joint, so that the assembly process of the flip chip can be better controlled. This paper introduces a comprehensive experimental study on the impact of Pb free reflow profile parameters towards flip chip on silicon assembly solder joint formation characteristics as well as the reliability performance. The reflow parameters studied include the soak time, peak temperature and time above liquidus. Three levels of each reflow parameter are investigated. The Response Surface Methodology (RSM) is used for Design of Experiment (DOE) to explore the quadratic effect of the investigated parameters. Results studied include the package assembly yield, package shear strength, intermetallic compound thickness as well as the package reliability performance. Study results show that the fine pitch flip chip on silicon package has a wide reflow process window to achieve 100% yield, if reflowed in a Nitrogen environment. Yield loss was found when the packages are reflowed in air. With the fifteen reflow profiles studied, it was found that the reflow parameters are not significant in terms of the package shear strength. For the intermetallic compound thickness, it was found that the time above liquidus is a significant factor, with a 99.9% confidence level. No statistical difference was found among packages assembled under different reflow conditions up to 2500 liquid to liquid thermal shock reliability testing.
倒装芯片工艺的优势在于其成本低、间距小、外形尺寸小,并且可以很好地适应传统的表面贴装技术(SMT)工艺,事实上,回流焊通常用于形成焊点。随着无铅焊料的使用在今天被立法,了解回流工艺条件对倒装芯片焊点形成的影响至关重要,这样可以更好地控制倒装芯片的组装过程。本文对倒装芯片无铅回流曲线参数对硅组装焊点形成特性及可靠性性能的影响进行了全面的实验研究。研究的回流参数包括浸泡时间、峰值温度和高于液相线的时间。对每个回流参数的三个层次进行了研究。采用响应面法(RSM)进行试验设计,探讨了实验参数的二次效应。研究结果包括封装成品率、封装抗剪强度、金属间化合物厚度以及封装可靠性性能。研究结果表明,硅封装上的细间距倒装芯片在氮气环境下回流时,具有较宽的回流工艺窗口,可实现100%的成品率。当包装在空气中回流时,发现了产量损失。通过对15条回流曲线的研究,发现回流参数对包体抗剪强度的影响并不显著。对于金属间化合物的厚度,发现液相线以上的时间是一个显著的因素,置信水平为99.9%。在2500液对液热冲击可靠性测试中,在不同回流条件下组装的封装之间没有发现统计学差异。
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引用次数: 10
Analysis of carbon nanotube based Through Silicon Vias 基于硅通孔的碳纳米管分析
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490885
S. Kannan, Anurag Gupta, Bruce C. Kim, F. Mohammed, Byoungchul Ahn
In this paper we have provided analysis of carbon nanotube (CNT) based Through Silicon Vias (TSVs) for package interconnects. The package interconnects are fundamental bottlenecks to achieving high performance and reliability. We have provided electrical modeling and performed simulations on TSV with copper and carbon nanotubes. The results from the CNT-based TSVs were greatly superior to conventional vias with copper.
本文对基于碳纳米管(CNT)的硅通孔(tsv)封装互连进行了分析。封装互连是实现高性能和可靠性的基本瓶颈。我们用铜纳米管和碳纳米管对TSV进行了电建模和模拟。基于碳纳米管的tsv的结果大大优于传统的铜通孔。
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引用次数: 26
期刊
2010 Proceedings 60th Electronic Components and Technology Conference (ECTC)
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