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2010 Proceedings 60th Electronic Components and Technology Conference (ECTC)最新文献

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The experimental and numerical investigation on shear behaviour of solder ball in a wafer level chip scale package 晶圆级芯片封装中焊料球剪切特性的实验与数值研究
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490737
Ye Zhang, Yangjian Xu, Y. Liu, A. Schoenberg
The shear test under high strain rate is becoming a popular approach to investigate the fracture behaviour of a thermally attached solder ball under different strain rates. However, despite a substantial number of experimental tests being conducted recently, only a few numerical simulation works have been published. The lack of high performance computational analysis methods applicable to the evaluation of such a complex material and mechanical behaviour in solder interconnection, has yielded questionable accuracy of the simulation based on experimental observation. In this study, the experimental results regarding effects of shear loading speed are illustrated, and then three-dimensional explicit finite element analysis is employed to study dynamic responses of solder joints under ball impact testing. Through a three-dimensional explicit element analysis incorporated with a cohesive model, fracturing and fragmentation mechanisms, transient fracturing of the solder joint subjected to high speed impact test is investigated
高应变速率下的剪切试验已成为研究不同应变速率下热附焊球断裂行为的常用方法。然而,尽管最近进行了大量的实验测试,但只发表了少数数值模拟作品。由于缺乏高性能的计算分析方法来评估这种复杂的材料和焊接互连中的力学行为,基于实验观察的模拟的准确性受到质疑。在阐述剪切加载速度对焊点动态响应影响的基础上,采用三维显式有限元分析方法研究了钢球冲击试验下焊点的动态响应。通过结合内聚模型的三维显式有限元分析,研究了高速冲击试验中焊点的瞬态断裂机理
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引用次数: 5
Direct chip powering and enhancement of proximity communication through Anisotropic Conductive adhesive chip-to-chip bonding 直接芯片供电和通过各向异性导电胶粘剂芯片间键合增强近距离通信
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490948
Jing Shi, D. Popovic, N. Nettleton, T. Sze, D. Douglas, H. Thacker, J. Cunningham, K. Furuta, R. Kojima, Koichi Hirose, Kuopin Hwang
Proximity communication (PxC) technology has attracted great attention in recent years for its potential in low power, high bandwidth multi-chip module applications. In our previously demonstrated PxC MCM package, a 3-chip sub-assembly with two Active chips communicated through a Bridge chip and was flip-chip bonded to the substrate. The Bridge and Active chips overlap, and are face-to face bonded with silicone-based adhesive. The low pin count Bridge chip (face-up) relied on the bonded Au wire to deliver power and low speed I/Os. The parasitic inductance of the bondwires limited bandwidth on the Bridge, which motivated an alternative way to power the face-up Bridge chip. In this paper, we report chip-to-chip bonding using Anisotropic Conductive Film (ACF) as the dielectric adhesive between PxC channels. ACF provided direct vertical conductive path to power the Bridge chip. In addition, the introduction of conductive particles could increase the effective dielectric constant of the adhesive which benefits capacitively- signal coupling for proximity communications. The bonding experiment was carried out using a two-stage alignment and bonding/cure process at Sony Chemical & Information Device Corporation. Physical characterizations such as SAT, SEM, EDX were carried out to investigate bond line, alignment and quality of the adhesive interfaces. The effect of the floating metallic particles inside the ACF material on the local capacitive channels was simulated using a commercial FEM solver Q3D Extractor from ANSYS. We also tested conductive channel continuity through boundary scan-chain test of the Island chips. The initial results indicates that ACF sandwiched between two chips formed a uniform, void free bondline.
近距离通信(PxC)技术近年来因其在低功耗、高带宽多芯片模块应用方面的潜力而备受关注。在我们之前演示的PxC MCM封装中,一个带有两个有源芯片的3芯片子组件通过桥接芯片通信,并倒装到基板上。桥式芯片和有源芯片重叠,并与硅基粘合剂面对面粘合。低引脚数桥接芯片(面朝上)依赖于键合的Au线来提供电源和低速I/ o。键合线的寄生电感限制了桥上的带宽,这激发了一种替代方法来为面朝上的桥芯片供电。在本文中,我们报道了利用各向异性导电膜(ACF)作为PxC通道之间的介电粘合剂的芯片间键合。ACF提供直接的垂直导电路径为桥接芯片供电。此外,导电颗粒的引入可以增加胶粘剂的有效介电常数,这有利于近距离通信的电容信号耦合。在索尼化学和信息设备公司,采用两阶段对准和键合/固化工艺进行了键合实验。通过SAT、SEM、EDX等物理表征研究了粘接界面的粘接线、取向和质量。利用ANSYS商用有限元求解器Q3D Extractor模拟了ACF材料内部漂浮金属颗粒对局部电容通道的影响。我们还通过孤岛芯片的边界扫描链测试测试了导电通道的连续性。初步结果表明,夹在两个芯片之间的ACF形成了均匀的无空洞键合线。
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引用次数: 3
Methodology for predicting C4 non-wets during the chip attach process 在贴片过程中预测C4非湿性的方法
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490842
V. D. Khanna, S. M. Sri-Jayantha
Balancing the level of substrate warp at reflow with other sources contributing to C4 non-wets is an important problem. To address this, a methodology to predict the probability of non-wets during the chip attach process of an organic package has been developed. A technique for quantifying the convex or concave warp of a substrate in the form of a Shape Inversion (SI) plot is introduced. Geometrical factors that influence non-wets such as C4 height, the pad's relative location, collapsed solder height etc. are described and their individual contributions to the non-wet conditions are computed. Combining these contributions onto the SI plot allows for a graphical representation of the non-wet probability. The technique is applied to a product substrate and the results compared with the actual yield observed during chip assembly.
平衡基材在回流时的翘曲水平和其他导致C4非湿的来源是一个重要的问题。为了解决这个问题,开发了一种方法来预测有机封装芯片附着过程中非湿的概率。介绍了一种以形状反演(SI)图的形式量化衬底凸或凹翘曲的技术。描述了影响非湿条件的几何因素,如C4高度、焊盘的相对位置、焊料坍塌高度等,并计算了它们对非湿条件的各自贡献。将这些贡献组合到SI图上,可以用图形表示非湿概率。将该技术应用于产品衬底,并将结果与芯片组装过程中观察到的实际良率进行了比较。
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引用次数: 6
Fabrication and characterization of embedded active and passive device for wireless application 用于无线应用的嵌入式有源和无源设备的制造和特性
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490663
Se-Hoon Park, Jongin Ryu, J. C. Kim, N. Kang, Jong Chul Park, Young-Ho Kim
In this study, the research of embedded active and passive package is carried out for miniaturized wireless module. We fabricated very small RF module which one bare chip (0.3mm × 0.5mm, SPDT switch IC) and three 0603(0.6mm × 0.3mm, MLCC) passive devices were buried into within 1.85mm × 1.5mm substrate. Used materials were compatible with PCB process such as polymer laminating, dry film patterning, electroless-electrolytic copper plating and atmospheric plasma treatment. We studied low pressure bonding process using rheology dependence of polymer on temperature to prevent fracture or crack from embedding chips into PCB. The embedded chip and passives were electrically interconnected by small laser via(30µm) and Cu pattern plating process after atmospheric pressure plasma treatment, which revealed an effect on filling of micro via and shape of fine pattern. The interconnection between chip pad and Cu were evaluated by SEM image, which shows Cu pattern of PCB and pad of passive was interconnected without intermetallic formation. However, intermetallic, Cu-Sn-Ni, formed between passive electrode and plated Cu layer, and molten Sn is segregated along the wall of via hole after reflow. DSC (Differenntial Scanning Calorimetry) analysis was employed to calculate and optimize the amount of curing. Polymer showed maximum 90° peel strength (~0.7kgf/cm) with Cu pattern when Cu is plated on polymer after pre-curing was 80~90% completed. The RF characterization of embedded chip PCB was evaluated by measuring s-parameters (S11; return loss and S21; insertion loss). Return loss was below 20dB up to 4GHz. As a results, the embedded chip module is able to be applied for 2~5 GHz frequency application (Bluetooth and WiFi) with small size and good performance.
本课题针对小型化无线模块进行了嵌入式有源和无源封装的研究。我们制作了一个非常小的射频模块,将一个裸芯片(0.3mm × 0.5mm, SPDT开关IC)和三个0603(0.6mm × 0.3mm, MLCC)无源器件埋在1.85mm × 1.5mm的衬底内。使用的材料与PCB工艺兼容,如聚合物层压,干膜图案,化学电解镀铜和大气等离子体处理。利用聚合物随温度的流变特性,研究了低压键合工艺,以防止芯片嵌入PCB时发生断裂或裂纹。采用小激光通孔(30µm)和常压等离子体处理后的镀铜工艺将芯片与无源材料电互连,揭示了微通孔填充和精细图案形状的影响。SEM图像显示,PCB板上的Cu图案与无源板上的Cu图案相互连接,没有金属间的形成。但在钝化电极与镀铜层之间形成金属间化合物Cu-Sn- ni,熔锡回流后沿通孔壁析出。采用DSC(差示扫描量热法)分析计算和优化固化量。预固化完成80~90%后镀铜,聚合物显示出最大的90°剥离强度(~0.7kgf/cm)。通过测量s参数(S11;回报损失和S21;插入损耗)。4GHz时回波损耗低于20dB。因此,该嵌入式芯片模块可以应用于2~5 GHz频率的应用(蓝牙和WiFi),体积小,性能好。
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引用次数: 3
3-D Thin film interposer based on TGV (Through Glass Vias): An alternative to Si-interposer 基于TGV(玻璃通孔)的三维薄膜中间体:硅中间体的替代品
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490887
M. Töpper, I. Ndip, R. Erxleben, L. Brusberg, N. Nissen, H. Schröder, H. Yamamoto, Guido Todt, H. Reichl
Interposers for SiP will become more and more important for advanced electronic systems. But through substrate vias are essential for the 3-D integration. Being a standard for laminate based materials this is much more complex for Si-wafers: High speed etching has to be combined with complex electrical isolation, diffusion barriers and void-free Cu-filling. Without doubt this can be solved in lab-scale but for high production scale cost is a tremendous barrier. Glass wafers with W-plugs have been intensively investigated in this paper. A new acronym has been posted to high-light this technology: TGV for Through Glass Vias. The results of modeling and simulation of TGV at RF/Microwave frequencies showed a very good compromise between wafer thickness, TGV-shape and via diameter for vertical metal plugs with 100 μm diameters in 500 μm thick glass wafer still very stable for thin film wafer processing without costly temporary wafer bonding processes. Therefore the HermeS® from Schott was chosen as the basis for a prototype of a bidirectional 4 × 10 Gbps electro-optical transceiver module. Thin film RDL and bumping of these wafers was possible without any modifications to Si-wafer. First thermal cycles showed very promising results for the reliability of this concept.
在先进的电子系统中,SiP接口将变得越来越重要。但是通过衬底的通孔对于三维集成是必不可少的。作为层压板基材料的标准,这对于硅片来说要复杂得多:高速蚀刻必须与复杂的电隔离、扩散屏障和无空隙填充铜相结合。毫无疑问,这可以在实验室规模上解决,但对于高生产规模来说,成本是一个巨大的障碍。本文对w型塞玻璃晶圆进行了深入的研究。为了突出这项技术,已经有了一个新的缩写:TGV (Through Glass Vias)。RF/微波频率下的TGV建模和仿真结果表明,在500 μm厚的玻璃晶圆上,对于直径为100 μm的垂直金属塞,在晶圆厚度、TGV形状和通孔直径之间取得了很好的平衡,并且在薄膜晶圆加工中仍然非常稳定,无需昂贵的临时晶圆键合工艺。因此,Schott公司的HermeS®被选为双向4 × 10 Gbps电光收发模块原型的基础。无需对硅片进行任何修改,就可以实现这些硅片的薄膜RDL和碰撞。第一个热循环显示了这个概念的可靠性非常有希望的结果。
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引用次数: 111
Realization of high spatial color uniformity for white light-emitting diodes by remote hemispherical YAG: Ce phosphor film 利用远端半球形YAG: Ce荧光粉薄膜实现白光二极管高空间色彩均匀性
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490747
Zongyuan Liu, Kai Wang, Xiaobing Luo, Sheng Liu
High spatial color uniformity is realized by fabricating high power white light-emitting diodes (LEDs) with hemispherical YAG: Ce phosphor film. An injection molding process is developed to produce the phosphor film. By better control of the process, homogenous distribution of the phosphor particles is achieved. The color uniformity can be as high as 80%–90%. Comparing with white LEDs fabricated by traditional phosphor dispensing method and commercial samples with conformal phosphor coating, improvements of spatial color uniformity are around 36%–43% and 6%–8%, respectively, by the hemispherical phosphor.
采用半球形YAG: Ce荧光粉薄膜制备高功率白光二极管(led),实现了高空间色彩均匀性。开发了一种生产荧光粉薄膜的注射成型工艺。通过较好的工艺控制,实现了荧光粉颗粒的均匀分布。色彩均匀度可高达80%-90%。与传统荧光粉点胶方法制备的白光led和采用保形荧光粉涂层的商用样品相比,半球形荧光粉的空间色彩均匀性分别提高了36% ~ 43%和6% ~ 8%。
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引用次数: 4
Inkjet-printed system-on-paper/polymer “green” RFID and wireless sensors 喷墨打印纸上系统/聚合物“绿色”RFID和无线传感器
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490784
M. Tentzeris, R. Vyas, V. Lakafosis, A. Traille, A. Rida, G. Shaker
In this talk, inkjet-printed flexible antennas, RF electronics and sensors fabricated on paper and other polymer (e.g. LCP) substrates are introduced as a system-level solution for ultra-low-cost mass production of UHF Radio Frequency Identification (RFID) Tags and Wireless Sensor Nodes (WSN) in an approach that could be easily extended to other microwave and wireless applications. A compact inkjet-printed UHF “passive-RFID” antenna using the classic T-match approach and designed to match IC's complex impedance, is presented as a demonstrating prototype for this technology. In addition, the authors briefly touch up the state-of-the-art area of fully-integrated wireless sensor modules on paper and show the first ever 2D sensor integration with an RFID tag module on paper, as well as the possibility of a 3D multilayer paper-based RF/microwave structures, that could potentially set the foundation for the truly convergent wireless sensor ad-hoc networks of the future. Plus, the authors present benchmarking results for various scavenging approaches involving RF, kinetic and thermal energy. Various challenges of packaging, passives, antennas, sensors and power sources integration are investigated in terms of ruggedness, reliability and flexing performance for space, automotive, "smart-skin" and wearable applications. This is the first time a complete 3D "green" system-on-paper including vertical interconnects and silver epoxy for the attachment of IC's will be presented for operability in frequencies in excess of 900 MHz.
在本次演讲中,我们介绍了在纸和其他聚合物(如LCP)基板上制造的喷墨打印柔性天线、射频电子设备和传感器,作为超高频射频识别(RFID)标签和无线传感器节点(WSN)的超低成本批量生产的系统级解决方案,这种方法可以很容易地扩展到其他微波和无线应用。采用经典T-match方法的小型喷墨打印UHF“无源rfid”天线,设计用于匹配IC的复杂阻抗,作为该技术的演示原型。此外,作者还简要介绍了纸上完全集成无线传感器模块的最新领域,并展示了有史以来第一个与RFID标签模块集成的二维传感器,以及基于三维多层纸的射频/微波结构的可能性,这可能为未来真正融合的无线传感器自组织网络奠定基础。此外,作者介绍了各种清除方法的基准测试结果,包括射频,动能和热能。在空间、汽车、“智能皮肤”和可穿戴应用方面,研究了封装、无源、天线、传感器和电源集成方面的各种挑战,包括坚固性、可靠性和柔性性能。这是第一次完整的3D“绿色”纸上系统,包括垂直互连和用于IC附件的银环氧树脂,可在超过900 MHz的频率下操作。
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引用次数: 3
Flip-chip integrated silicon photonic bridge chips for sub-picojoule per bit optical links 用于每比特亚皮焦耳光链路的倒装集成硅光子桥芯片
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490965
H. Thacker, Ying Luo, Jing Shi, I. Shubin, J. Lexau, Xuezhe Zheng, Guoliang Li, Jin Yao, Joannes M. Costa, T. Pinguet, A. Mekis, P. Dong, S. Liao, D. Feng, M. Asghari, R. Ho, K. Raj, James G. Mitchell, A. Krishnamoorthy, J. Cunningham
Silicon photonics holds tremendous promise as an energy and bandwidth efficient interconnect technology for chip-to-chip and within-chip communications in high-performance computing systems. In this paper, we present a low-parasitic microsolder-based flip-chip integration method used to integrate silicon photonic modulators and photodetectors with high-speed VLSI circuits using chips fabricated on vastly different technology platforms. Both the hybrid-integrated silicon photonic transmit (Tx) and receive (Rx) components were tested to demonstrate record sub-picojoule-per-bit performance at 5 Gbps.
硅光子学作为一种能量和带宽高效的互连技术,在高性能计算系统中用于芯片对芯片和芯片内通信,具有巨大的前景。在本文中,我们提出了一种基于低寄生微焊料的倒装芯片集成方法,用于将硅光子调制器和光电探测器与高速VLSI电路集成,使用在不同技术平台上制造的芯片。对混合集成硅光子发射(Tx)和接收(Rx)组件进行了测试,在5gbps的速度下展示了创纪录的每比特亚皮焦耳性能。
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引用次数: 41
RF MEMS wafer-level packaging using solder paste by via filling process RF MEMS晶圆级封装采用焊膏通过填充工艺
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490672
Sunghae Jung, Myunglae Lee, J. Moon
In this paper, the design, fabrication technology, and experimental evaluation of the RF frequency performance of a new type of solder paste via filled through-wafer interconnects in silicon substrates are presented
本文介绍了一种新型硅衬底填满晶圆互连锡膏的设计、制造工艺和射频性能的实验评价
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引用次数: 2
Wafer level embedded System in Package (WL-eSiP) for mobile applications 用于移动应用的晶圆级嵌入式封装系统(WL-eSiP)
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490956
I. Kang, Gi-Jo Jung, Byoung-Yool Jeon, J. Yoo, Seong-Hun Jeong
Recently, System in Package (SiP) technology is rapidly evolved from a narrow set of applications to high volume applications on electronics markets, like small modules for mobile phone applications. Embedding technology is one of the solutions by embedding one or more chips into another chip or a substrate. In this study, Wafer level embedded System in Package (WL-eSiP) which has daughter chip (small chip) embedded inside mother chip (bigger chip) without any special substrate has been suggested and developed. To realize wafer level embedded system in package (WL-eSiP), wafer level flip-chip bonding technology, wafer level molding for under-filling and encapsulation by molding compound without any special substrate have been developed, including redistribution, solder and Cu bumping, thinning and ball mounting technology. Firstly to verify and optimize structure and materials through stress simulation for molded dies, maximum stress and its location have been confirmed and correlated with the result of reliability evaluation using molded die sample. The structure and materials for WL-eSiP has been optimized through molded die samples with evaluation of the reliability tests of MSL2a, PCT (121 °C/ 100%RH/ 2atm), TC (−40/125 °C) and HTS (150°C) in terms of various die size, dielectric and mold materials. Using the results achieved above, WL-eSiP test vehicle has been designed and fabricated to evaluate the package level and board level reliabilities for verifying process and ensuring package reliability. Mother chip of 4mm × 4mm and daughter chip of 2.95mm × 2.31mm size have been designed in daisy chain pattern to be electrically interconnected each other. First of all, whole manufacturing process steps of wafer level embedded system in package (WL-eSiP) has been verified and developed, with redistribution, high aspect-ratio copper bumping, wafer level flip-chip bonding, wafer level molding, silicon and mold thinning and ball mounting technologies. Then, WL-eSiP has been fabricated for evaluation of package level reliability, MSL3, PCT (121°C/100%RH/ 2atm), TC (-40/125°C) and HTS (150°C) and all items have been passed. For the board level reliability test, daisy chain substrate has been designed and fabricated for TC (−40/125°C) and drop (1500G/ 0.5ms) tests. Besides, in order to increase the mother chip size from 16 mm2 to 36 mm2 for the expansion of application of WL-eSiP, stress improvement on each process step has been done through warpage and curvature evaluation on wafer level.
最近,系统级封装(SiP)技术正迅速从一组狭窄的应用发展到电子市场上的大批量应用,如移动电话应用的小模块。嵌入技术是将一个或多个芯片嵌入另一个芯片或衬底的解决方案之一。本研究提出并开发了一种晶圆级嵌入式系统(WL-eSiP),该系统将子芯片(小芯片)嵌入母芯片(大芯片)中,无需任何特殊的衬底。为了实现晶圆级嵌入式系统封装(WL-eSiP),开发了晶圆级倒装芯片键合技术、晶圆级欠填充成型和无特殊基板的成型化合物封装技术,包括再分配、焊料和铜碰撞、减薄和球安装技术。首先对模具进行应力模拟,对模具结构和材料进行验证和优化,确定最大应力及其位置,并与模具样品可靠性评估结果进行关联。通过对MSL2a、PCT(121°C/ 100%RH/ 2atm)、TC(- 40/125°C)和HTS(150°C)在各种模具尺寸、介电介质和模具材料方面的可靠性测试,对WL-eSiP的结构和材料进行了优化。在此基础上,设计并制造了WL-eSiP测试车,对封装级和板级可靠性进行评估,以验证工艺和确保封装可靠性。母芯片尺寸为4mm × 4mm,子芯片尺寸为2.95mm × 2.31mm,采用雏菊链状设计,相互电连接。首先,验证和开发了圆片级嵌入式封装系统(WL-eSiP)的整个制造工艺步骤,包括再分配、高宽高比铜碰撞、圆片级倒装芯片键合、圆片级成型、硅和模具减薄以及球安装技术。然后,制作了用于封装级可靠性评估的WL-eSiP, MSL3, PCT(121°C/100%RH/ 2atm), TC(-40/125°C)和HTS(150°C),所有项目均已通过。为了板级可靠性测试,设计并制作了菊花链衬底,用于TC(- 40/125°C)和drop (1500G/ 0.5ms)测试。此外,为了将母片尺寸从16 mm2增加到36 mm2,以扩大WL-eSiP的应用范围,通过对晶圆级翘曲和曲率进行评估,对每个工艺步骤进行应力改善。
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引用次数: 10
期刊
2010 Proceedings 60th Electronic Components and Technology Conference (ECTC)
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