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2010 Proceedings 60th Electronic Components and Technology Conference (ECTC)最新文献

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Characterization of microprocessor chip stress distributions during component packaging and thermal cycling 微处理器芯片在元件封装和热循环过程中的应力分布特征
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490655
J. Roberts, S. Hussain, M. Rahim, M. Motalab, J. Suhling, R. Jaeger, P. Lall, Ron Zhang
On-chip piezoresistive stress sensors represent a unique approach for characterizing stresses in silicon die embedded within complicated packaging architectures. In this work, we have used test chips containing such sensors to measure the stresses induced in microprocessor die after various steps of the assembly process, as well as to continuously characterize the in-situ die surface stress during slow temperature changes and thermal cycling experiments. The utilized (111) silicon sensor rosettes were able to measure the complete three-dimensional stress state (all 6 stress components) at each sensor site being monitored by the data acquisition hardware. The test chips had dimensions of 20 × 20 mm, and 3600 lead free solder interconnects (full area array) were used to connect the chips to high CTE ceramic chip carriers. Before packaging, the sensor resistances were measured by directly probing the test chip wafers. The chips were then diced, reflowed to the ceramic substrate, and then underfilled and cured. Finally, a metallic lid was attached to complete the ceramic LGA package. After every packaging step (solder reflow, underfill dispense and cure, lid attachment and adhesive cure), the sensor resistances were re-measured, so that the die stresses induced by each assembly operation could be characterized. A set of low stress test fixtures was developed to eliminate clamping induced stresses being generated during the sensor resistance measurements. The build-up of the die stresses was found to be monotonically increasing, and the relative severity of each assembly step was judged and compared. In addition, finite element models of the packaging process were developed and correlated with the test chip data. This combined approach allowed for various material sets (solders, underfills, TIM materials, lid metals, and lid adhesives) to be analyzed and rated for their contribution to the die stress level. After first level packaging of the chips on the ceramic chip carriers, experiments have been performed to analyze the effects of slow (quasi-static) temperature changes and thermal cycling on the die stresses. Thermal cycling of selected parts was performed from 0 to 100 C (40 minute cycle, 10 minute ramps and dwells). After various durations of cycling, the sensor resistances at critical locations on the die device surface (e.g. die center and die corners) were recorded. From the resistance data, the stresses at each site were calculated and plotted versus time.
片上压阻应力传感器代表了一种独特的方法,用于表征复杂封装架构中嵌入的硅芯片中的应力。在这项工作中,我们使用了包含这种传感器的测试芯片来测量微处理器模具在组装过程的各个步骤后产生的应力,以及在缓慢温度变化和热循环实验中连续表征原位模具表面应力。所使用的(111)硅传感器花环能够在数据采集硬件监测的每个传感器位置测量完整的三维应力状态(所有6个应力分量)。测试芯片尺寸为20 × 20 mm,采用3600无铅焊料互连(全面积阵列)将芯片连接到高CTE陶瓷芯片载体上。在封装之前,传感器电阻是通过直接探测测试芯片晶圆来测量的。然后将芯片切成小块,回流到陶瓷基板上,然后进行欠填充和固化。最后,在陶瓷LGA封装上加上一个金属盖子。在每个封装步骤(焊料回流、下填充料分配和固化、盖子附着和粘合剂固化)之后,重新测量传感器电阻,以便表征每个组装操作引起的模具应力。开发了一套低应力测试夹具,以消除传感器电阻测量过程中产生的夹紧应力。发现模具应力的积累是单调增加的,并对每个装配步骤的相对严重性进行了判断和比较。此外,还建立了封装过程的有限元模型,并与测试芯片数据进行了关联。这种组合方法允许对各种材料集(焊料、底料、TIM材料、盖子金属和盖子粘合剂)进行分析和评估,以确定它们对模具应力水平的贡献。芯片在陶瓷芯片载体上进行一级封装后,通过实验分析了缓慢(准静态)温度变化和热循环对模具应力的影响。对所选部件进行从0到100℃的热循环(40分钟循环,10分钟斜坡和停留)。在不同的循环时间后,记录在模具器件表面关键位置(如模具中心和模具角)的传感器电阻。根据阻力数据,计算每个位置的应力并绘制随时间变化的图。
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引用次数: 20
Vertical metal interconnect thanks to tungsten direct bonding 垂直金属互连得益于钨直接键合
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490643
L. Di Cioccio, P. Gueguen, Etienne Grouiller, L. Vandroux, V. Delaye, M. Rivoire, J. Lugand, L. Clavelier
Localized metal bonding is one of the main drivers for 3D technology implementation as it allows high vertical interconnection densities between piled up dies. In this paper we will present the direct bonding of tungsten blanket. The copper and tungsten direct bonding will be compared in terms of bonding mechanism and temperature dependence.
局部金属键合是3D技术实现的主要驱动因素之一,因为它允许堆积的模具之间的高垂直互连密度。本文介绍了钨包层的直接粘接。从键合机理和温度依赖性方面对铜和钨的直接键合进行了比较。
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引用次数: 8
Effect of Ag grain size on high temperature joint formation in Ag-In system 银晶粒尺寸对银-银体系高温节理形成的影响
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490745
Pin J. Wang, Chu-Hsuan Sha, Chin C. Lee
After many experiments in developing fluxless Ag-In joints, we realize that the success of producing a joint relates to microstructure of the Ag layer. Ag with small grains results in rapid growth of solid Ag2In intermetallic compounds through grain boundary diffusion. Thus, a joint is not obtained because of lack of molten phase, (L). To coarsen Ag grains, an annealing step is added to the Ag-plated Cu substrate. This step makes Ag grains 200 times coarser compared to the as-plated Ag. The coarsened microstructure slows down the Ag2In growth. Consequently, the (L) phase stays at molten state with sufficient time to react with the Ag layer on Si chip to produce a joint. Nearly perfect joints are produced on Ag-plated Cu substrates. The resulting joints consist of pure Ag, Ag-rich solid solution, Ag2In, and Ag3In. The melting temperature exceeds 650°C. Using the present process, high temperature joints of high thermal conductivity are made between Si chips and Cu substrates at low bonding temperature (200°C). We foresee the Ag-In system as an important system to explore for various fluxless bonding applications. This system provides the possibilities of producing joints of wide composition choices and wide melting temperature range. Present study provides preliminary but useful information on how the microstructure of Ag affects the bonding results.
经过多次研制无焊剂银银接头的试验,我们认识到接头的成功生产与银层的显微组织有关。晶粒小的Ag通过晶界扩散导致固体Ag2In金属间化合物的快速生长。因此,由于缺乏熔融相(L),没有得到连接。为了使Ag晶粒粗化,在镀银的Cu衬底上添加了退火步骤。这一步骤使银颗粒比镀银时粗200倍。粗化组织减缓了Ag2In的生长。因此,(L)相保持熔融状态,有足够的时间与硅片上的银层发生反应,形成接头。在镀银铜基板上产生了近乎完美的接头。所得接头由纯银、富银固溶体、Ag2In和Ag3In组成。熔化温度超过650℃。采用本工艺,可以在低键合温度(200℃)下,在Si芯片和Cu衬底之间制作高导热性的高温接头。我们预见银银体系将成为探索各种无熔剂键合应用的重要体系。该系统提供了生产广泛成分选择和广泛熔化温度范围的接头的可能性。目前的研究为银的微观结构如何影响键合结果提供了初步但有用的信息。
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引用次数: 0
Packaging and AC powering of LED array LED阵列封装及交流供电
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490921
W. Feng, Yongzhi He, F. Shi
High power LEDs for lighting application can be implemented with dies. Multiple LEDs are usually connected in series to sustain high power supply voltage like AC 110V due to low LED forward voltage. AC-DC converter is often required for LED arrays working under an AC power supply. But the AC-DC converter brings power consumption overhead and degrades the overall system efficiency as much as 15%. In this work, a high power ceramic COB (Chip On Board) LED array packaging technology capable of working under AC 110V is developed. A total of 40 LEDs are used in the ceramic COB LEDs array to allow it work directly under AC 110V power supply. A special powering method is designed and dedicated to the COB LED array. The special powering method ensures both high light output and high LEDs array reliability especially under supply voltage variations. The measured COB LEDs current vs. AC supply voltage variation is shown in Fig.1 An extremely high driving efficiency (>98%) at the max power and a high power factor are achieved due to the elimination of the AC-DC converter. The electrical efficiency over LEDs forward current is plotted in Fig.2. The structure and top view of COB LED packaging is shown in Fig.3 and Fig.4. The COB package dimension is 68mm by 28mm. With 150mA LEDs forward current, the measured total power is 20W. The max LEDs forward current for this design is 700mA and the max power is 95W. The cross section of the PCB design is shown in Fig.5. Since AC-DC converter reliability is becoming the bottleneck of the high power LED lighting system, the presented ceramic COB LEDs array package with the special powering circuit reliability is enhanced due to the elimination of AC-DC converter. The system reliability is performed and shown in Fig.6. There is no performance degradation of both the ceramic COB LED and control circuit for 1000 hours. Long term reliability test of the system is still under testing and will be presented.
用于照明应用的大功率led可以用芯片实现。由于LED正向电压低,通常采用多个LED串联,以维持交流110V等高电源电压。在交流电源下工作的LED阵列通常需要交直流转换器。但是,交流-直流转换器带来了电力消耗开销,并降低了整个系统效率高达15%。本文研究了一种可在交流110V下工作的高功率陶瓷COB (Chip On Board) LED阵列封装技术。在陶瓷COB led阵列中总共使用了40个led,使其能够直接在交流110V电源下工作。针对COB LED阵列,设计了一种特殊的供电方式。特殊的供电方式保证了高光输出和高led阵列的可靠性,特别是在电源电压变化的情况下。测量的COB led电流与交流电源电压的变化如图1所示。在最大功率下,由于消除了AC- dc转换器,实现了极高的驱动效率(>98%)和高功率因数。led正向电流的电效率如图2所示。COB LED封装结构及俯视图如图3和图4所示。COB封装尺寸为68mm × 28mm。在150mA led正向电流下,测量到的总功率为20W。本设计的最大led正向电流为700mA,最大功率为95W。PCB设计截面如图5所示。由于交直流变换器的可靠性已成为大功率LED照明系统的瓶颈,本文提出的陶瓷COB LED阵列封装由于消除了交直流变换器,其特殊的供电电路可靠性得到了提高。对系统进行可靠性计算,如图6所示。陶瓷COB LED和控制电路在1000小时内都没有性能下降。该系统的长期可靠性测试仍在测试中,并将提交。
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引用次数: 5
High power and fine pitch assembly using solder Anisotropic Conductive Films (ACFs) combined with ultrasonic bonding technique 采用各向异性焊料导电膜(ACFs)结合超声键合技术实现高功率、高间距组装
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490937
Kiwon Lee, K. Paik
In this study, in order to improve the electrical properties and the reliability of ACF joints, we propose the simultaneous fluxless solder joining and adhesive bonding technology. This technology utilizes fluxless soldering within an adhesive matrix on metal electrodes combined with room temperature ultrasonic (U/S) ACF bonding technique advantages. According to the experimental results, the temperature of the solder ACF joints showed rapid heating rates up to 400 °C/s and peak values above 250°C by applying ultrasonic vibration. The ACF temperature could be precisely controlled ranging from 75°C to 260°C by adjusting U/S vibration amplitudes from 4 um to 13 um. At above the melting temperatures of solder particles, U/S bonded solder ACF joints showed higher than 80% soldering ratios and no void formation with optimized U/S parameters. The soldering ratio at the solder ACF joints increased as the ACF temperature increased and it was presumably due to the viscosity decrease of the ACF adhesive matrix. On the other hand, thermocompression (T/C) bonded solder ACF joints showed poor soldering ratios lower than 30% and severe void formation at above 200°C. At the same time, U/S bonded solder ACF joints showed 30% reduced electrical contact resistances and twice better reliability in an unbiased autoclave test (121°C, 2 atm, 100%RH) compared with conventional ACF joints. Significance of this result is that fluxless solder joining and adhesive bonding can be simultaneously achieved within 5 seconds by using solder ACFs combined with the room temperature U/S bonding technique.
在本研究中,为了提高ACF接头的电性能和可靠性,我们提出了无焊剂连接和胶粘剂连接同时进行的技术。该技术利用金属电极上的粘合剂基质内的无焊剂焊接,结合了室温超声(U/S) ACF键合技术的优点。实验结果表明,在超声振动作用下,ACF焊料的温度升温速度可达400°C/s,峰值可达250°C以上。通过调节U/S振幅4 ~ 13 um, ACF温度可精确控制在75 ~ 260℃范围内。在高于焊料颗粒熔化温度的条件下,优化的U/S参数下,U/S结合的ACF焊点的焊接率高于80%,且无空穴形成。随着ACF温度的升高,焊料ACF接头处的焊接率增加,这可能是由于ACF胶粘剂基体的粘度降低所致。另一方面,热压(T/C)焊料ACF接头的焊接率低于30%,且在200℃以上出现严重的空洞形成。与此同时,与传统的ACF接头相比,U/S焊料ACF接头在无偏高压灭菌器测试(121°C, 2 atm, 100%RH)中的接触电阻降低了30%,可靠性提高了两倍。该结果的意义在于,利用焊料ACFs结合室温U/S键合技术,可以在5秒内同时实现无药焊料连接和粘接。
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引用次数: 8
High-speed parallel interface implementation with low-cost system solution by using signal integrity factorial design 采用信号完整性析因设计实现低成本高速并行接口
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490696
J. Hsu, Sam Yang, Wei-Da Guo, R. Lee, Tung-Yang Chen
A systematic design method by using channel factorial design is proposed to meet the low-cost DDRII system solution with quad-flat-package (QFP) and two-layer printed circuit board. The channel characteristic was analyzed through one numerical transformation between time and frequency domains to figure out the time-variant waveform on the corresponding spectrum for potential radiated emission issues. By using the factorial analysis, the critical electrical parameters could be clearly list down and optimized in the pre-design analysis. This methodology could be usefully applied in the electrical physical constraint setup and budget control on the design phase. We can make a right compromise among the different design electrical factors with the corresponding penalties to robustly function up to DDRII 800Mbps in this low-cost system.
针对采用四平面封装(QFP)和两层印刷电路板的低成本DDRII系统方案,提出了一种基于通道因子设计的系统设计方法。通过时域和频域之间的数值变换,分析了信道特性,得到了潜在辐射发射问题对应频谱上的时变波形。利用析因分析可以明确列出关键的电气参数,并在预设计分析中进行优化。该方法可以有效地应用于设计阶段的电气物理约束设置和预算控制。我们可以在不同的设计电气因素和相应的惩罚之间做出适当的妥协,以在这个低成本系统中稳健地运行高达DDRII 800Mbps。
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引用次数: 0
Studies on various 2-metal chip-on-flex (COF) packaging methods 各种柔性芯片(COF)封装方法的研究
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490843
Kyoung-Lim Suk, Jong-Soo Kim, K. Paik
Various chip-on-2-metal flex (2-metal COF) packaging methods using such as ACF and NCF adhesives, and AuSn metallurgical bonding methods, were investigated in terms of electrical characteristics, flip chip joint quality, and reliability performances. 2-metal flex substrate and test chip were designed to include different pitches, 35 um, 25 um, and 20 um pitch. Thermal cycling test (TC test, −40 °C ~ +125 °C, 1000 cycles), and high temperature storage test (HTS test, 125 °C, 1000 hrs) were conducted to verify reliability of the 2-metal COF packages by various bonding methods. All the COF packages showed good TC and HTS reliability, whereas electrically shorted joints were observed during reliability tests only at the 20 um pitch of ACF joints. Therefore, for less than 20 um pitch of 2-metal COF packages, NCF adhesives bonding and AuSn metallurgical bonding methods are recommended, while all the ACF and NCF adhesives bonding and AuSn metallurgical bonding methods can be applied for larger than 25 um pitch applications.
采用ACF和NCF胶粘剂以及AuSn冶金粘接方法,研究了不同的2金属柔性(2金属COF)封装方法在电气特性、倒装芯片连接质量和可靠性性能方面的性能。2金属挠性基板和测试芯片的设计包括不同的螺距,35um, 25um和20um。通过热循环试验(TC试验,−40°C ~ +125°C, 1000次循环)和高温储存试验(HTS试验,125°C, 1000小时),验证了不同键合方式下2金属COF封装的可靠性。所有COF封装均表现出良好的TC和HTS可靠性,而在可靠性测试中,仅在ACF接头的20um节距处观察到电短接头。因此,对于间距小于20um的2金属COF封装,推荐使用NCF粘合剂粘合和AuSn冶金粘合方法,而对于间距大于25um的应用,可以使用所有ACF和NCF粘合剂粘合和AuSn冶金粘合方法。
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引用次数: 0
Mechanical analysis and reliability enhancement of a Proximity Communication flip chip package 近距离通信倒装芯片封装的力学分析与可靠性增强
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490905
B. Guenin, Jing Shi
Proximity Communication is a technology that enables high-bandwidth chip-to-chip signaling using dense arrays of metal pads that are capacitively coupled to the corresponding pads on the neighboring chip. To successfully deploy Proximity Communication requires limiting chip x-y misalignment and separation to be less than 8 µm and maintaining these tolerances over many temperature cycles. This paper examines these requirements in light of test results and detailed mechanical modeling to both understand the performance of existing package designs and to identify design modifications that lead to improved performance.
近距离通信是一种利用密集的金属衬垫阵列实现高带宽芯片间信号传输的技术,这些金属衬垫与相邻芯片上的相应衬垫电容耦合。要成功部署近距离通信,需要将芯片x-y偏差和分离限制在8微米以下,并在多个温度周期内保持这些公差。本文根据测试结果和详细的机械建模来检查这些要求,以了解现有包装设计的性能,并确定导致性能改进的设计修改。
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引用次数: 0
Link analysis and design of high speed storage buses in backplane and cabling environments 高速存储总线在背板和布线环境下的链路分析与设计
Pub Date : 2010-06-01 DOI: 10.1109/ECTC.2010.5490690
N. Na, Tao Wang, Scot Baumgartner, R. Mandrekar, Yaping Zhou
This paper discusses electrical performance and design aspects of SAS (Serial Attached SCSI) link channels in various server storage system configurations through modeling and simulation analysis in frequency and time domain. The signal loss behaviors are investigated in two interconnect structures, internal SAS links in host enclosure backplanes and external SAS links in cabling environment. While signals in external SAS links experience excessive loss through lengthy cables in meters, those of internal SAS links are impaired by multiple discontinuities of board components over less than a couple of feet of PCB routing though largely dependent of system design. While eye closure is parallel to loss magnitude in general, higher degree of discontinuities exhibited in frequency loss behavior of channels result in more eye closure despite lower loss magnitude reducing design space budget and the impact is greater with higher data rates.
本文通过频域和时域的建模和仿真分析,讨论了各种服务器存储系统配置中SAS (Serial Attached SCSI)链路通道的电气性能和设计方面的问题。研究了两种互连结构下的信号损耗行为,即主机框背板内部SAS链路和布线环境下的外部SAS链路。虽然外部SAS链路中的信号通过以米为单位的长电缆经历了过多的损耗,但内部SAS链路的信号受到电路板组件在不到几英尺的PCB路由上的多个不连续的损害,尽管这在很大程度上取决于系统设计。虽然通常情况下闭眼与损失幅度平行,但通道频率损失行为中表现出的较高程度的不连续导致更多的闭眼,尽管损失幅度较低,减少了设计空间预算,并且随着数据速率的提高,影响更大。
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引用次数: 1
Improvement of the solder joint strength in a SAC 305 solder ball to a ENIG substrate using LF hydrogen radical treatment 用LF氢自由基处理提高ENIG衬底的SAC 305焊点强度
Pub Date : 2010-06-01 DOI: 10.5781/KWJS.2011.29.1.099
Seung-Jae Jo, Ah-Reum Lee, C. Kang
Joint strength between solder ball and pad on the substrate is one of the major factors which have effects on the electronic device reliability. To improve the strength of the solder joint, the efforts evaluation surface cleaning, heat treatment and change of solder composition have been in progress. This paper discussed a solder ball joint strength improvement using low frequency hydrogen radical surface treatment and focused on the effects of surface treatment conditions on the interfacial reaction and the shear strength of the solder ball. The shear strength between the solder ball and the pad increased about 30% in comparison with no treatment under the same reflow condition. Especially, at a treatment time of 5minutes, the shear strength considerably increased by 70% and the fracture mode of the shear test changed from interfacial fracture to the solder fracture.
焊球与衬底上焊盘的结合强度是影响电子器件可靠性的主要因素之一。为了提高焊点的强度,对其进行了表面清洗、热处理和改变焊料成分等方面的研究。本文讨论了采用低频氢自由基表面处理提高焊锡球接头强度的方法,重点研究了表面处理条件对界面反应和焊锡球抗剪强度的影响。在相同回流条件下,与未处理相比,焊球与焊垫之间的抗剪强度提高了约30%。特别是在处理时间为5min时,抗剪强度大幅提高70%,剪切试验的断裂方式由界面断裂转变为焊料断裂。
{"title":"Improvement of the solder joint strength in a SAC 305 solder ball to a ENIG substrate using LF hydrogen radical treatment","authors":"Seung-Jae Jo, Ah-Reum Lee, C. Kang","doi":"10.5781/KWJS.2011.29.1.099","DOIUrl":"https://doi.org/10.5781/KWJS.2011.29.1.099","url":null,"abstract":"Joint strength between solder ball and pad on the substrate is one of the major factors which have effects on the electronic device reliability. To improve the strength of the solder joint, the efforts evaluation surface cleaning, heat treatment and change of solder composition have been in progress. This paper discussed a solder ball joint strength improvement using low frequency hydrogen radical surface treatment and focused on the effects of surface treatment conditions on the interfacial reaction and the shear strength of the solder ball. The shear strength between the solder ball and the pad increased about 30% in comparison with no treatment under the same reflow condition. Especially, at a treatment time of 5minutes, the shear strength considerably increased by 70% and the fracture mode of the shear test changed from interfacial fracture to the solder fracture.","PeriodicalId":429629,"journal":{"name":"2010 Proceedings 60th Electronic Components and Technology Conference (ECTC)","volume":"40 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2010-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124441026","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
期刊
2010 Proceedings 60th Electronic Components and Technology Conference (ECTC)
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