Conventional soil deformation monitoring technologies often struggle to achieve distributed and high-precision measurements under large-strain conditions (>20 %), which are typical in geotechnical failures. To address this limitation, this study developed a novel flexible sensing-enabled geosynthetics material by incorporating a hybrid conductive filler system composed of carbon black (CB) and carbon nanotubes (CNT) into a polydimethylsiloxane (PDMS) matrix. Key fabrication parameters including the CB/CNT mass ratio, n-hexane dispersant content, and curing temperature were systematically optimized to enhance electrical conductivity and electromechanical response. The optimized composite exhibits excellent strain-sensing performance within the 0–20 % strain range, with a gauge factor (GF) of 2.453, a linear coefficient of determination (R2) of 0.972, and demonstrates outstanding signal stability and cyclic durability. Microstructural analyses revealed that the synergistic effect between CB and CNT facilitated the formation of a dense and stable conductive network, significantly improving sensing linearity and sensitivity. The feasibility of the material for practical application was validated through model tests on a sand foundation, where it accurately captured deformation patterns under various loading conditions. This work provides a reliable and sensitive flexible sensing solution for real-time monitoring of soil deformation, with broad potential in geotechnical health monitoring and early warning systems.
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