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Extraction of material parameters for creep experiments on real solder-joints by FE analysis 用有限元分析方法提取实际焊点蠕变试验材料参数
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644044
M. Rollig, S. Wiese, K. Wolter
A modern approach to determine material data of solder alloys such as SnAg and SnAgCu is to measure the mechanical behaviour direct on a CSP/BGA solder connection. Advantages of that technique of measurement on industrial manufactured solder bumps are the considerations of miniaturized volumes and the material diffusion from connection pad into the alloy during reflow soldering process. Compared to the tensile test the shear experiment differs in the way of initiation the force load into the solder alloy. The shear force load inducts a multiaxial state of stress. This is the reason for the confrontation with a higher effort into the conversion procedure to determine specific coefficients for the material law. In several publications creep data were published based on shear force load measurements and applied cylinder model to convert primary data into equivalent values. In practice, the specimen bumps may have been different in their shape, depending on pad geometry, solder volume and weight of electronic component. How does the shape of solder joints influence the creep behaviour? A form parameter has been introduced to be able to describe a wide range of solder bump shapes. Every bump shape from barrel to hyperbolic can now be regarded. The form parameter also takes place in the conversion of experimental data into equivalent data. The determined creep material laws, based on the improved analytic model, describe the deformation behaviour of solder joints more accurately, than the commonly assigned creep laws using the pure cylinder model. The shape effect is shown on a FEM analysis of the experimental setup of creep measurements on shape varied Sn96.5Ag3.5 solder bumps. In general, during FEM based material modelling the coefficients of the material laws need to be stepwise changed until the right behaviour occurs. These iterations can stretch over a long time. The improved analytical model shows the potential to shorten the coefficient determination of material laws
确定焊料合金(如SnAg和SnAgCu)材料数据的现代方法是直接在CSP/BGA焊料连接上测量机械行为。这种测量工业制造焊点凸点的技术的优点是考虑了体积的小型化和回流焊接过程中材料从连接垫扩散到合金中的问题。与拉伸试验相比,剪切试验在力载荷进入钎料合金的方式上有所不同。剪切力荷载引起多轴应力状态。这就是为什么要用更高的精力来确定换算过程中的具体系数为物质定律。在一些出版物中,蠕变数据是基于剪切力载荷测量,并应用圆柱模型将原始数据转换为等效值。在实践中,试样凸起的形状可能会有所不同,这取决于焊盘的几何形状、焊料体积和电子元件的重量。焊点的形状如何影响蠕变行为?引入了一种形式参数,以便能够描述各种各样的凸点形状。现在可以考虑从桶形到双曲线的每一个凸起形状。在将实验数据转换为等效数据时,也存在形式参数。基于改进的解析模型确定的材料蠕变规律,比通常使用纯圆柱体模型确定的蠕变规律更准确地描述了焊点的变形行为。通过对不同形状Sn96.5Ag3.5焊点蠕变测量实验装置的有限元分析,得出了形状效应。一般来说,在基于有限元的材料建模过程中,需要逐步改变材料定律的系数,直到出现正确的行为。这些迭代可能会持续很长时间。改进的分析模型显示出缩短物质定律系数确定的潜力
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引用次数: 11
Updated Life Prediction Models for Solder Joints with Removal of Modeling Assumptions and Effect of Constitutive Equations 更新焊点寿命预测模型,去除建模假设和本构方程的影响
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644010
A. Syed
There are two sources of errors in any finite element based life prediction model: the finite element mesh and assumptions, and the material properties used -specifically the constitutive model used to describe the behavior of solder joints during temperature cycling. The use of these assumptions may prohibit the application of life prediction model to conditions beyond the ones used to develop the model. The author has previously proposed life prediction models for SnPb and SnAgCu solder joints using advanced finite element modeling techniques such as sub-structuring and multi-point constraints. The assumptions were necessary to increase the efficiency of solution with available computing power. With the advances in computing technology, these assumptions are no longer necessary, and more accurate life prediction can be achieved by eliminating most of the modeling assumptions. In this paper, the updated life prediction model parameters for SnAgCu solder joints are presented without the use of sub-structuring and multi-point constraints. All joints for a particular package-board interconnection are modeled as having non-linear properties. In addition, a detailed mesh refinement study is done to determine the minimum mesh density required to yield near mesh-independent results. In addition to modeling assumptions, the constitutive equation used for solder joints may also influence the life prediction model parameters. To investigate this further, the creep behavior of SnAgCu solder joints is represented by using published constitutive equations (double power law creep and hyperbolic sine equation). The results show a significant influence of constitutive equation on creep strain based life prediction model but minimum impact when energy density based approach is used
任何基于有限元的寿命预测模型都有两个错误来源:有限元网格和假设,以及所使用的材料性能-特别是用于描述焊点在温度循环过程中的行为的本构模型。使用这些假设可能会禁止将寿命预测模型应用于用于开发模型的条件之外的条件。作者先前提出了SnPb和SnAgCu焊点寿命预测模型,使用先进的有限元建模技术,如子结构和多点约束。这些假设是在可用的计算能力下提高求解效率所必需的。随着计算技术的进步,这些假设不再是必要的,通过消除大多数建模假设可以实现更准确的寿命预测。本文提出了不使用子结构和多点约束的SnAgCu焊点寿命预测模型参数。一个特定的封装板互连的所有接头都被建模为具有非线性特性。此外,还进行了详细的网格细化研究,以确定产生接近网格独立结果所需的最小网格密度。除了建模假设外,焊点使用的本构方程也可能影响寿命预测模型参数。为了进一步研究这一点,使用已发表的本构方程(双幂律蠕变和双曲正弦方程)来表示SnAgCu焊点的蠕变行为。结果表明,本构方程对基于蠕变应变的寿命预测模型影响显著,而基于能量密度的寿命预测模型影响最小
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引用次数: 58
Effect of Interfacial Adhesion of Copper/Epoxy under Different Moisture Level 不同湿度下铜/环氧树脂界面附着力的影响
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644046
E. Chan, H. Fan, M. Yuen
Understanding interfacial adhesion subjected to different levels of moisture content and temperature elevation is of significant interest to the electronic packaging industry. The conventional study has focused primary on moisture diffusion into the encapsulated molding compound (EMC) of plastic packages. This paper looks at the alternative path of interfacial seepage into the EMC and copper interface of the IC package. In this study, the effect of moisture on interfacial bonding energy was calculated by running a molecular dynamics simulation. A series of MD models consisting of a network of epoxy macromolecules and copper atoms with different amount of water molecules at its interface were built with the Discover module. The mass ratio of water molecules to epoxy varied from 1% to 6% while the surrounding temperature kept at 85degC in order to simulate a similar environment condition in MSL-1 qualification test. Calculations were carried out at different humidity level with a prescribed moisture concentration value, using the NVT ensembles. From the simulation results, it is observed that the interfacial bonding energy decreases with the increase of mass ratio of water molecule to the epoxy due to locking of water molecules at the nanopores at the epoxy/Cu interface. Interfacial bonding energy between the epoxy and copper substrate weakens when water molecules increasingly accumulate at the interface. To verify the simulation results, epoxy was molded on pre-cleaned copper substrate and undergone MSL-1 test. Adhesion strength of the sample set was evaluated by button shear test at different times. They show a strong qualitative correlation between the MSL-1 test data and the MD simulation results. It is concluded that the interfacial moisture diffusion is also an important factor contributing to delamination in plastic packages
了解界面附着力受到不同水平的水分含量和温度升高是电子封装行业的重大利益。传统的研究主要集中在塑料封装成型化合物(EMC)中的水分扩散。本文研究了集成电路封装的电磁兼容和铜接口中界面渗透的替代路径。在本研究中,通过运行分子动力学模拟计算了水分对界面键能的影响。利用Discover模块建立了一系列由环氧大分子和铜原子组成的网络,其界面上有不同数量的水分子。为了模拟MSL-1鉴定试验中类似的环境条件,在85℃环境下,水分子与环氧树脂的质量比在1% ~ 6%之间变化。计算在不同的湿度水平与规定的水分浓度值,使用NVT集合。模拟结果表明,随着水分子与环氧树脂质量比的增加,界面键能减小,这是由于水分子在环氧树脂/Cu界面的纳米孔处被锁住。当水分子在界面处积聚时,环氧树脂与铜基体之间的界面键能减弱。为了验证模拟结果,在预清洗的铜基板上成型环氧树脂并进行MSL-1测试。通过不同时间的扣剪试验,对试件集的粘结强度进行评价。它们显示了MSL-1试验数据与MD模拟结果之间很强的定性相关性。结果表明,界面水分扩散也是造成塑料包装分层的重要因素
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引用次数: 10
Effects of aeronautical conditions on passivation cracking of micro-structures of IC packages 航空条件对IC封装微结构钝化开裂的影响
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644000
Y.T. He, H.P. Li, F. Li, L. Wang, G.Q. Zhang, L. Ernst
Passivation cracking is one of the main failures of ICs and thermo-mechanical failures are the root cause. A major cause for these failures is due to the different coefficients of thermal expansion (CTE), different Young's modulus, Poisson's ratios of package materials under different temperatures and some mechanical loadings. Therefore the working conditions of compound materials used here is expected to have a pronounced influence on the local stress distribution in the passivation layer. The aeronautical conditions mainly include different temperatures and overloads as well as the vibration conditions. Here the finite element simulations and the maximum principal stress theory are applied to investigate the effects of aeronautical conditions on passivation cracking of microstructures of IC packages, and the result paves the way for compound materials selection in IC packages and usage under aeronautical conditions
钝化开裂是集成电路的主要失效之一,而热机械失效是其根本原因。这些失效的主要原因是由于不同的热膨胀系数(CTE)、不同的杨氏模量、包封材料在不同温度和某些机械载荷下的泊松比。因此,这里使用的复合材料的工作条件预计会对钝化层的局部应力分布产生显著的影响。航空条件主要包括不同的温度和过载以及振动条件。本文采用有限元模拟和最大主应力理论研究了航空条件对IC封装微结构钝化开裂的影响,为IC封装复合材料的选择和航空条件下的使用提供了理论依据
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引用次数: 0
Lifetime Prediction of SnPb and SnAgCu Solder Joints of Chips on Copper Substrate Based on Crack Propagation FE-Analysis 基于裂纹扩展有限元分析的铜基芯片SnPb和SnAgCu焊点寿命预测
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1643976
S. Deplanque, W. Nuchter, B. Wunderle, R. Schacht, B. Michel
It is necessary to improve the lifetime prediction based on FE-methods of different electronic packages in order to reduce the time and costs of new developments. This paper purposes a method describing the crack propagation of chip on copper substrate solder joints. The chips that were studied are power transistors. They were soldered on copper substrate (NiAu metallization) with two different solder alloys (SnPb eutectic and SAC 305). The chip dimensions and the solder joint thickness have an influence on the lifetime, so that two different chips with two different solder thicknesses were used as test specimens. These were thermally loaded, and the state of the solder joints was regularly checked. Three different kind of methods were used to characterize the damage of solder joints: the scanning acoustic microscope (SAM) detects the crack initiation and propagation; the cross section analysis can validate the results of the scanning acoustic microscope and can show the microstructure changes; and the thermal resistance which is influenced by the damage of the solder joint was measured and correlated to damage. After presenting the results of these investigations, a general FE-method predicting the crack initiation and propagation using the Paris laws is presented
为了减少新产品开发的时间和成本,有必要改进基于有限元方法的不同电子封装寿命预测。本文提出了一种描述铜衬底焊点上切屑裂纹扩展的方法。所研究的芯片是功率晶体管。用两种不同的钎料合金(SnPb共晶和SAC 305)将它们焊接在铜衬底(NiAu金属化)上。由于芯片尺寸和焊点厚度对寿命有影响,因此采用两种不同的芯片和两种不同的焊点厚度作为试样。这些都是热加载的,并定期检查焊点的状态。采用三种不同的方法来表征焊点的损伤:扫描声显微镜(SAM)检测裂纹的萌生和扩展;截面分析可以验证扫描声显微镜的结果,并能显示微观结构的变化;测量了受焊点损伤影响的热阻,并与损伤进行了关联。在介绍这些研究结果的基础上,提出了一种利用Paris定律预测裂纹萌生和扩展的通用有限元方法
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引用次数: 28
Geometric Parameter Identification for Bulk-Micromachined Accelerometer from Modal Frequencies Measurements 基于模态频率测量的本体微机械加速度计几何参数辨识
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644048
S. Michael, M. Katzschmann, S. Hering
A wafer-level testing method is investigated for an early stage of the manufacturing process applied to accelerometers. The approach consists of performing optical measurement of the modal responses of the MEMS structures, and uses this information in an inverse identification algorithm based on a FE model. Device characteristics can be determined by measured modal frequencies which are fed into a model based on the FE simulations. First measurements were done to validate the model and showed a good correlation between simulated and measured modal frequencies
研究了一种用于加速度计制造过程早期的晶圆级测试方法。该方法包括对MEMS结构的模态响应进行光学测量,并将这些信息用于基于有限元模型的逆识别算法中。器件特性可以通过测量的模态频率来确定,模态频率被输入到基于有限元模拟的模型中。首先进行了测量以验证模型,并显示模拟和测量的模态频率之间具有良好的相关性
{"title":"Geometric Parameter Identification for Bulk-Micromachined Accelerometer from Modal Frequencies Measurements","authors":"S. Michael, M. Katzschmann, S. Hering","doi":"10.1109/ESIME.2006.1644048","DOIUrl":"https://doi.org/10.1109/ESIME.2006.1644048","url":null,"abstract":"A wafer-level testing method is investigated for an early stage of the manufacturing process applied to accelerometers. The approach consists of performing optical measurement of the modal responses of the MEMS structures, and uses this information in an inverse identification algorithm based on a FE model. Device characteristics can be determined by measured modal frequencies which are fed into a model based on the FE simulations. First measurements were done to validate the model and showed a good correlation between simulated and measured modal frequencies","PeriodicalId":60796,"journal":{"name":"微纳电子与智能制造","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2006-04-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80995825","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Power Amplifier (PA) Transistors Fatigue Life Prediction under Thermo-Mechanical Cyclic Loading 热-机械循环载荷下功率放大器晶体管疲劳寿命预测
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1643979
Jianjun Wang, W. Peng, W. Ren
In this paper, a simulation procedure was established for the fatigue life prediction of transistor assembly system under thermo-mechanical cyclic loading condition. By combining non-linear finite element (FE) methodology and test data, the failure mechanisms of transistor assembly system in response to thermal cyclic loading condition were investigated. Anand material constitutive model was adopted to describe the behavior of solder layers under the thermal loading conditions. The Coffin-Manson model and the damage expressions were used for the solder layers reliability assessment. An average inelastic energy density accumulated in one cycle over the volume of the critical solder layer was characterized as a parameter for the transistor fatigue life prediction. Based on the framework developed, the fatigue life of two transistor structures with and without void was estimated. The numerical work was validated by the available test data. It is found that the FE results have very good match with the experimental results. It is, therefore, shown that the proposed procedure for the fatigue life prediction of transistor assembly system under the thermal shock cyclic loading condition is reliable
建立了热-机械循环加载条件下晶体管组装系统疲劳寿命预测的仿真程序。采用非线性有限元方法和试验数据相结合的方法,研究了晶体管组装系统在热循环加载条件下的失效机理。采用Anand材料本构模型来描述焊接层在热加载条件下的行为。采用Coffin-Manson模型和损伤表达式对焊料层进行可靠性评估。在一个周期内,在临界焊料层的体积上积累的平均非弹性能量密度被表征为晶体管疲劳寿命预测的一个参数。在此基础上,对两种晶体管结构进行了疲劳寿命估算。通过实测数据验证了数值计算的正确性。结果表明,有限元计算结果与实验结果吻合较好。结果表明,所提出的热冲击循环加载条件下晶体管组装系统疲劳寿命预测方法是可靠的
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引用次数: 1
Strategic Research Agenda of "More than Moore" “超越摩尔”战略研究议程
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644043
G.Q. Zhang, M. Graef, F. van Roosmalen
In the past decades, the main stream of microelectronics progresses is mainly powered by Moore's law, with two focused development arenas, namely, IC miniaturization down to nano dimension, and SoC based system integration. While microelectronics community continues to invent new solutions around the world to keep Moore's law alive, there are ever-increasing awareness, R&D effort and business drivers to push the development and application of "more than Moore" (MtM) that are based upon or derived from silicon technologies but do not scale with Moore's law (with typical examples as RF, Power/HV, sensor/actuator/MEMS, SiP, SSL, etc.). Starting from a short overview about the motivation and activities of Eniac (European Nanoelectronics Initiative Advisory Council), this paper highlights part of the strategic research subjects for the technology domain of "more than Moore"
在过去的几十年里,微电子技术的主流进步主要是由摩尔定律驱动的,主要有两个发展领域,即集成电路小型化到纳米级和基于SoC的系统集成。虽然微电子社区继续在世界各地发明新的解决方案,以保持摩尔定律的活力,但越来越多的意识,研发工作和业务驱动因素推动“超越摩尔”(MtM)的开发和应用,这些技术基于或衍生于硅技术,但不符合摩尔定律(典型的例子是RF, Power/HV,传感器/执行器/MEMS, SiP, SSL等)。本文从对Eniac(欧洲纳米电子倡议咨询委员会)的动机和活动的简要概述开始,重点介绍了“超越摩尔”技术领域的部分战略研究课题。
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引用次数: 18
An Analysis of Beam Deflections in Poly-SiGe Cantilevers 聚sige悬臂梁的梁挠度分析
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1643974
M. Gonzalez, G. Van Barel, A. Witvrouw, B. Vandevelde
A predictive model for the deflection and profile of poly-SiGe beams for different thicknesses and geometries was evaluated. This model combines experimental data and finite element analysis (FEA). The structure employed to derivate the stress gradient and to calibrate and test the FEA calculations is a cantilever beam with dimensions of 1 mm length, 100 mum width and 10 mum thickness. The stress gradient of the film is obtained by measuring the deflection of the cantilevers with different etch depths. The deflection of the beam was calculated initially using a 2D plane stress model. The influence of the clamping region on the deflection was studied by using a perfect clamped beam and compared with a beam clamped only at the bottom clamp interface. In the second case a "tilt" effect near the anchor was observed due to the average stress in the unreleased thin film. FEM has been successfully applied to calculate the deflection of SiGe cantilever beams. Extra information like the stress distribution after releasing, the effect of Poisson's ratio on the curvature of the beam and the effect of clamping on the deflection was investigated
建立了不同厚度和几何形状的多sige梁挠度和轮廓的预测模型。该模型结合了实验数据和有限元分析(FEA)。用于推导应力梯度并校准和测试有限元计算的结构是长度为1 mm,宽度为100 mm,厚度为10 mm的悬臂梁。通过测量不同刻蚀深度下悬臂梁的挠度,得到了薄膜的应力梯度。梁的挠度最初是使用二维平面应力模型计算的。采用完全夹紧梁研究了夹紧区域对挠度的影响,并与仅在底部夹紧界面夹紧的梁进行了比较。在第二种情况下,由于未释放薄膜的平均应力,在锚点附近观察到“倾斜”效应。本文成功地应用有限元法计算了SiGe悬臂梁的挠度。研究了释放后的应力分布、泊松比对梁曲率的影响以及夹紧对挠度的影响等附加信息
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引用次数: 1
Modeling the Electromechanical Response of RF-MEMS Switches RF-MEMS开关机电响应建模
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644058
D. Elata
In this work systematic approaches for extracting parameters of the static and dynamic response of electrostatic switches are presented. A novel strategy enables accurate and efficient extraction of the static pull-in state of voltage and charge driven actuators. Another strategy enables to extract parameters of the dynamic pull-in while only considering static states of the system
本文提出了系统地提取静电开关静态和动态响应参数的方法。一种新颖的策略能够准确有效地提取电压和电荷驱动执行器的静态拉合状态。另一种策略可以在只考虑系统静态状态的情况下提取动态拉入的参数
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引用次数: 3
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