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2011 6th International Microsystems, Packaging, Assembly and Circuits Technology Conference (IMPACT)最新文献

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An investigation of temperature influence on the SAC305 soldering on Cu-Ni-Au substrate 温度对SAC305在Cu-Ni-Au衬底上焊接的影响研究
H. Hsu, Yuanyuan Wan, C. Haung, S. Fu
In the present paper, the intermetallic compound (IMC) thickness as a function of annealing temperature has been carefully investigated. It is observed that the IMC ingredients along the Sn3.5Ag0.5Cu (SAC305) solder on the Cu-Ni-Ag substrate are (Ni, Cu)3Sn4 and (Cu, Ni)6Sn5 after IR-reflow process. Based on the measurement of IMC thickness and ball shear force, the following conclusions have been discovered, (1) the composition of IMC unchanged if the annealing temperature below 400°C, (2) interface controlled reaction depends on the annealing temperature and demonstrates the IMC thickness decreases as the heat-up rate increased, (3) Preliminary results demonstrated that the measured ball shear force slightly changed for all different IMC thicknesses ((Ni, Cu)3Sn4 and (Cu, Ni)6Sn5).
本文研究了金属间化合物(IMC)厚度随退火温度的变化规律。在Cu-Ni- ag衬底上沿Sn3.5Ag0.5Cu (SAC305)焊料的IMC成分为(Ni, Cu)3Sn4和(Cu, Ni)6Sn5。通过对IMC厚度和球剪力的测量,发现:(1)在400℃以下退火温度下,IMC的组成基本不变;(2)界面控制反应与退火温度有关,IMC厚度随升温速率的增加而减小;(3)初步结果表明,在不同IMC厚度下((Ni, Cu)3Sn4和(Cu, Ni)6Sn5)测得的球剪力变化不大。
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引用次数: 2
Non-refrigerant thermoelectric air conditioning technique on vehicles 车辆非制冷剂热电空调技术
Chung-Yen Hsu, Sheng-Liang Li, Chun-Kai Liu, R. Tain, H. Chien, S. Hsu, C. Tzeng, M. Dai, H. Chu, Jenn-dong Hwang
An electrical compressor technique of thermoelectric (TE) based climate control system in passenger vehicles provides solid state design and construction, non-refrigerants and the ability of providing faster time to comfort, beltless solution that enables engine-off air conditioner operation and modified the adversely impact by belt-driven vapor compression air conditioners, improved efficiency of positive temperature coefficient (PTC) heater systems. A complete scale TE air conditioning module was designed and adjusted to appropriate performance with CAE analyzing approaches, the well designed module proceeded practically constructed and tested on vehicle system to validate the design concept. In the design, system integration and energy management algorithms have been improved to further increase system level efficiency. To analyze the COP and cooling ability of the TE vehicle cooling system, a mathematical model is proposed, and a robust control algorithm is applied. The test results are presented and discussed.
基于热电(TE)的乘用车气候控制系统的电气压缩机技术提供固态设计和结构,无制冷剂和提供更快舒适的能力,无皮带解决方案,使发动机关闭空调运行,改变了皮带驱动蒸汽压缩空调的不利影响,提高了正温度系数(PTC)加热系统的效率。采用CAE分析方法设计了一个完整的TE空调模块,并对其进行了性能调整,对设计好的模块进行了实际搭建和车载系统测试,验证了设计理念。在设计中,对系统集成和能源管理算法进行了改进,进一步提高了系统级效率。为了分析TE车辆冷却系统的COP和冷却能力,建立了数学模型,并应用了鲁棒控制算法。给出了试验结果并进行了讨论。
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引用次数: 4
Parametric study for warpage and stress reduction of variable bump types in fcFBGA fcFBGA变碰撞类型翘曲和应力减小的参数化研究
M. Hsieh, Chien-Chen Lee, Li Chiun Hung, V. Wang, Harry Perng
The copper pillar with lead-free solder cap bump (Cu w/i LF bump) is found to perform the characteristic of fine pith bump in flip chip technology, lots of dissections for the effects of package geometry and materials are widely investigated in recently years. For the purpose of realizing the mechanical behaviors for the fcFBGA (flip chip fine pitch BGA) with lead-free bump (LF bump), copper pillar without lead-free solder cap bump (Cu w/o LF bump) and Cu w/i LF bump, the three-dimensional finite element analysis (FEA) modeling has been adopted to compare the warpage and stress responses in fcFBGA with these different types of bumps. The simulation results are employed to validate the ICOS experimental results for the fcFBGA. Various parametric discussions for the structural and material effects in fcFBGA such as polyimide (PI) opening size, under bump metallurgy (UBM) size, solder resistant opening (SRO) size as well as Cu pillar height are carried out by using FEA modeling. Because the material properties of underfill and molding compound are usually the key factors to affect the warpage and stresses, for reducing the warpage and stresses in fcFBGA with Cu w/i LF bump, several underfills and molding compounds are selected to study the corresponding mechanical behaviors. The proposed results will be helpful not only for reducing warpage but also for keeping off the critical stresses in fcFBGA with Cu w/i LF bump. It is believed that the results will be useful as the design guidelines if warpage and stress solutions in fcFBGA are required.
无铅焊帽凸点铜柱(Cu w/i LF凸点)在倒装技术中具有微细凸点的特性,近年来对封装几何形状和材料的影响进行了广泛的研究。为了实现具有无铅凸点(LF凸点)、无无铅焊帽凸点(Cu w/o LF凸点)和Cu w/i LF凸点的倒装芯片细间距BGA (flip chip fine pitch BGA)的力学行为,采用三维有限元分析(FEA)建模,比较了fcFBGA在不同凸点情况下的翘曲和应力响应。仿真结果验证了fcFBGA的ICOS实验结果。采用有限元分析方法对fcFBGA结构和材料效应进行了参数化分析,如聚酰亚胺(PI)开口尺寸、碰撞冶金(UBM)开口尺寸、耐焊开口尺寸以及铜柱高度等。由于下填料和模塑复合材料的材料性能通常是影响翘曲和应力的关键因素,为了降低具有Cu w/i LF凸点的fcFBGA的翘曲和应力,选择了几种下填料和模塑复合材料,研究了相应的力学行为。本文的研究结果不仅有助于减少翘曲,而且有助于避免具有Cu w/i LF碰撞的fcFBGA的临界应力。本文的研究结果对fcFBGA的翘曲解和应力解的设计有一定的指导意义。
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引用次数: 5
Design and characterization of a copper-pillar flip chip test vehicle for small form-factor packages using 28nm ELK die and bump-on-trace (BOT) 采用28nm ELK芯片和轨迹碰撞(BOT)技术的小尺寸封装铜柱倒装芯片测试车的设计与表征
B. Lin, T. Gregorich
Overview Current solder-based flip chip technology is limited in interconnect density because bump height and bump pitch have a fixed aspect ratio and cannot be sufficiently reduced due to manufacturing requirements such as coplanarity and underfill. As semiconductor dice are reduced in size as a result of wafer node-shrink, designs might become bump-limited unless bump pitch can be reduced proportionately. In addition, methodologies are needed to reduce the cost of flip chip designs, even if the designs are not pad-limited.
目前基于焊料的倒装芯片技术在互连密度方面受到限制,因为凸点高度和凸点间距具有固定的纵横比,并且由于共面性和下填充等制造要求而无法充分降低。由于晶圆节点的收缩导致半导体片的尺寸减小,除非能按比例减小凹凸间距,否则设计可能会受到凹凸的限制。此外,还需要一些方法来降低倒装芯片设计的成本,即使这些设计不受芯片板的限制。
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引用次数: 4
A broadband and miniaturized balun on system-in-package (SiP) technology 基于系统级封装(SiP)技术的宽带和小型化平衡
Chung-Hao Tsai, Hung-Chuan Chen, Tzong-Lin Wu
A broadband and miniaturized balun is proposed on low temperature co-fired ceramic (LTCC) substrate using the artificial coupled line with strong even-mode suppression. The artificial coupled line represents as a metamaterial transmission line for the even mode excitation, whereas it behaves like a TEM transmission line with approximately constant characteristic impedance for the odd mode excitation. Based on the artificial coupled line, a wide stopband for common mode is presented to design a balun on system in package (SiP). This balun is realized using LTCC fabrication technology, simulated by a full wave tool, and measured in a three-port VNA system. It exhibits a good amplitude imbalance of 0.3 dB and a phase imbalance of 179° ± 3° with the return loss greater than 10 dB from 3.3 to 7.1 GHz with 73% of FBW. Its electrical size is only 0.063 × 0.44 λg2 and its physical size is 1.6 × 11.2 mm2. It is a good candidate for a passive balun integrated to SiP systems due to its compact size with broadband operation.
提出了一种在低温共烧陶瓷(LTCC)衬底上采用强均匀模抑制人工耦合线的宽带小型化平衡电路。人工耦合线在偶模激励下表现为超材料传输线,而在奇模激励下表现为特征阻抗近似恒定的TEM传输线。在人工耦合线的基础上,提出了一种宽共模阻带来设计一种包内平衡系统。该平衡采用LTCC制造技术实现,采用全波工具进行仿真,并在三端口VNA系统中进行测量。在3.3 ~ 7.1 GHz范围内具有良好的幅值不平衡性(0.3 dB)和相位不平衡性(179°±3°),回波损耗大于10 dB, FBW为73%。其电气尺寸仅为0.063 × 0.44 λg2,物理尺寸为1.6 × 11.2 mm2。它是集成到SiP系统的无源平衡器的一个很好的候选者,因为它具有宽带操作的紧凑尺寸。
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引用次数: 0
Global uncertainty analysis of solder joint fatigue life model in random vibration environment 随机振动环境下焊点疲劳寿命模型的全局不确定性分析
Ching-Yuan Kao, Mei-Ling Wu
The global model uncertainty analysis is to estimate the error due to input data approximations rather than sensitivities associated with finite element modeling. In this paper, estimates will be made on the amount of sensitivity in the global modeling which basically involves the sensitivity in the value of the material properties, input loadings, and geometries. Assume the model structure is corrected, how do we estimate a physics of failure (PoF) and predict time to failure or cycle to failure? Identifying an approach for quantifying the combination of input and uncertainty would enable the determination of more realistic confidence limits on Physics of Failure (PoF) predictions. The physics-of-failure (PoF) approach to reliability utilizes knowledge of the life-cycle load (thermal, vibration, mechanical, electrical, photonics, and so on) profile package architecture and material properties to identify potential failure mechanisms and to prevent operational failures through robust design and manufacturing practices. We can decompose the elements of any mathematical model into the physical parameters used in forming equations, such as material properties or geometric dimensions and the model structure, which results from simplifications, assumptions and approximations. Variability in the physical parameters can be addressed by existing stochastic methods, which are designed to propagate probability distributions on the parameters through a fixed model structure in order to estimate the statistics of interest on the model response quantities.
全局模型不确定性分析是估计由于输入数据近似引起的误差,而不是与有限元建模相关的灵敏度。在本文中,将对全局建模中的敏感性进行估计,这主要涉及材料属性值、输入载荷和几何形状的敏感性。假设模型结构是正确的,我们如何估计物理故障(PoF)并预测故障时间或故障周期?确定一种量化输入和不确定性组合的方法将能够确定故障物理(PoF)预测的更现实的置信限制。可靠性的物理失效(PoF)方法利用生命周期负载(热、振动、机械、电气、光子学等)、封装结构和材料特性的知识来识别潜在的失效机制,并通过稳健的设计和制造实践来防止操作故障。我们可以将任何数学模型的元素分解为用于形成方程的物理参数,例如材料性质或几何尺寸以及模型结构,这些参数是通过简化,假设和近似得到的。物理参数的可变性可以通过现有的随机方法来解决,这些方法旨在通过固定的模型结构传播参数的概率分布,以估计模型响应量的相关统计量。
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引用次数: 0
Comparsion of Au/Al and Cu/Al in wirebonding assembly and reliability Au/Al和Cu/Al在线焊装配中的比较及其可靠性
T. Lee, C. Breach, W. Chong
The replacement of gold with copper bonding wire has taken a prominent position in the microelectronics packaging industry in recent years. This is largely driven by the increase of gold prices. The hardness, oxidation and electro-chemical potential of copper properties have a significant impact of its wire bonding process and reliability as compared to gold. This paper focuses on the relationship of Au and Cu material properties to wirebonding processes. A higher ultrasonic energy was needed for Cu than Au bonding and this resulted in pad cratering for Cu wire after thermal aging. A drop in stitch strength was observed due to oxidation under thermal aging condition. The resilient of corrosion for Au and Cu wire in moisture, DI water and NaCl conditions were also investigated. The IMC ball coverage appears to have an impact to initiate corrosion with the ingress of electrolyte. For Cu, the galvanic corrosion was suspected for the moisture and DI water soaking with additional pitting corrosion for NaCl condition. This paper provides a good initiation point for further investigation into the mechanisms of corrosion for Cu bonding. The paper summarises the effect of Au and Cu wires in wirebonding process and its reliability relating to its material properties.
近年来,以铜键合线代替金键合线在微电子封装行业占据了突出的地位。这在很大程度上是由金价上涨推动的。与金相比,铜的硬度、氧化性和电化学电位对其焊线工艺和可靠性有重要影响。本文重点研究了金、铜材料性能与线连接工艺的关系。Cu键合比Au键合需要更高的超声能量,这导致Cu线在热老化后产生焊坑。在热老化条件下,由于氧化作用,针脚强度下降。研究了Au和Cu导线在潮湿、去离子水和NaCl条件下的腐蚀弹性。随着电解质的进入,IMC球的覆盖范围似乎对引发腐蚀有影响。对于Cu,在湿气和去离子水浸泡下存在电偶腐蚀,外加NaCl条件下的点蚀。这为进一步研究铜键的腐蚀机理提供了一个良好的起始点。本文综述了金、铜线在线接过程中的作用及其可靠性与材料性能的关系。
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引用次数: 5
Development of micro-bump-bonded processes for 3DIC stacking with high throughput 高通量3DIC堆垛微碰撞键合工艺的开发
J. Juang, Su-Tsai Lu, Su-Ching Chung, Su-Mei Cheng, Yu-lan Lu, Jon-Shiou Peng, Tai-Hong Chen
Various approaches of high throughput bonding processes were investigated in the micro-bump-bonded processes for 3DIC stacking. The two-step bonding methods, TCB + reflow, TCB + post-bonding and conventional flip-chip process were evaluated in this study. Moreover, the two-step process with different TCB process times (1s, 3s and 5 s) were implemented into the first step. The partial melted joints, which were attained by TCB process, were expected to be fully bonded by the second step (reflow or post-bonding). Then, the temperature cycling test (TCT) was performed to verify reliability performance of the micro-bump-bonded interconnects. Based on the experimental and reliability results, the optimized conditions for the two-step bonding methods and a cost effective solution for the applications of 3DIC stacking can be established.
研究了3DIC微碰撞键合工艺中各种高通量键合方法。对TCB +回流焊、TCB +后焊和传统倒装工艺进行了评价。在第一步中采用了不同TCB工艺时间(15、3、5 s)的两步工艺。通过TCB工艺获得的部分熔化接头,期望通过第二步(回流或后焊)完全粘合。然后进行了温度循环试验(TCT),验证了微碰撞键合互连的可靠性性能。基于实验和可靠性结果,可以建立两步键合方法的优化条件和具有成本效益的3DIC堆叠应用解决方案。
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引用次数: 5
Reliability of thermal compression bond combine with non conductive paste process in fine pitch micro-bumps soldering 热压缩粘结剂结合非导电膏体工艺在细间距微凸点焊接中的可靠性
Chien-Feng Chan, Wen-Tsung Tseng, Huei-Nuan Huang, Mu-Hsuan Chan, Chun-Tang Lin, Chi-Hsin Chiu
In order to meet the miniaturization trend and to reduce the power consumption for next generation devices, three-dimensional (3D) stacking is believed to be one of the technologies that can meet these requirements. In advanced 3D stacking technologies, one of the important steps is to develop and assembly fine pitch and high density microbumps. However, while the stacking chip size of top die and bottom die are similar, there is not enough space to dispense underfill, so it is a challenge for conventional underfill (CUF). In this paper, thermal compression bond (TCB) combine with non conductive paste (NCP) were studied. Adhesion between NCP and SiN, adhesion between NCP and PI, simulation of stress between bumps and chips were carried out and discussed. Finally, reliability test results were also reported in this paper.
为了满足下一代器件的小型化趋势和降低功耗,三维(3D)堆叠技术被认为是满足这些要求的技术之一。在先进的三维堆积技术中,开发和组装细间距和高密度微凸点是一个重要步骤。然而,虽然上模和下模的堆积芯片尺寸相似,但由于没有足够的空间来分配下填充,因此对传统的下填充(CUF)提出了挑战。本文研究了热压粘结剂(TCB)与非导电浆料(NCP)的结合。对NCP与SiN、NCP与PI之间的粘附、凸点与切屑之间的应力模拟进行了讨论。最后,给出了信度测试结果。
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引用次数: 0
Characterization of thermal and optical behaviors of flip-chip LED packages with various underfills 不同衬底的倒装LED封装的热光学特性
C. Y. Tang, M. Tsai, C. Yen, L. B. Chang
The goal of this study is to experimentally and numerically study the thermal and optical behaviors of flip-chip (FC) LED packages with and without underfill. For thermal characterization, the junction temperature (Tj) and thermal resistance (Rth) are evaluated experimentally by a junction temperature tester and an infrared thermal imager, and numerically by ANSYS simulation. After the simulation model validation, the effect of bu mp number and underfill thermal conductivity on Tj and Rth was further investigated. For optical characterization, the light output of the packages are measured by an integrating sphere system and calculated by TracePro commercial software. Both thermal and optical results for these packages will be presented and discussed in terms of parameters such as number of bumps and underfill in this paper.
本研究的目的是实验和数值研究倒装芯片(FC) LED封装的热学和光学行为有和没有下填充。在热特性方面,通过结温测试仪和红外热像仪对结温(Tj)和热阻(Rth)进行了实验评估,并通过ANSYS进行了数值模拟。在对模拟模型进行验证后,进一步研究了充填体数量和下覆体导热系数对Tj和Rth的影响。为了进行光学表征,封装的光输出由积分球系统测量,并由TracePro商业软件计算。这些封装的热学和光学结果将在本文中根据诸如凸起数和下填充量等参数进行介绍和讨论。
{"title":"Characterization of thermal and optical behaviors of flip-chip LED packages with various underfills","authors":"C. Y. Tang, M. Tsai, C. Yen, L. B. Chang","doi":"10.1109/IMPACT.2011.6117275","DOIUrl":"https://doi.org/10.1109/IMPACT.2011.6117275","url":null,"abstract":"The goal of this study is to experimentally and numerically study the thermal and optical behaviors of flip-chip (FC) LED packages with and without underfill. For thermal characterization, the junction temperature (Tj) and thermal resistance (Rth) are evaluated experimentally by a junction temperature tester and an infrared thermal imager, and numerically by ANSYS simulation. After the simulation model validation, the effect of bu mp number and underfill thermal conductivity on Tj and Rth was further investigated. For optical characterization, the light output of the packages are measured by an integrating sphere system and calculated by TracePro commercial software. Both thermal and optical results for these packages will be presented and discussed in terms of parameters such as number of bumps and underfill in this paper.","PeriodicalId":6360,"journal":{"name":"2011 6th International Microsystems, Packaging, Assembly and Circuits Technology Conference (IMPACT)","volume":"4 1","pages":"327-331"},"PeriodicalIF":0.0,"publicationDate":"2011-12-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75331457","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
期刊
2011 6th International Microsystems, Packaging, Assembly and Circuits Technology Conference (IMPACT)
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