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2011 6th International Microsystems, Packaging, Assembly and Circuits Technology Conference (IMPACT)最新文献

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Limitations of gluing as a replacement of ultrasonic welding: Attaching Lithium battery contacts to PCBs 用胶水代替超声波焊接的局限性:将锂电池触点连接到pcb上
N. B. P. Aguilera, J. Mollinger, J. Bastemeijer, J. Zhou, P. French, A. Bossche
Rechargeable shapeable Lithium batteries have been in research and development by Philips in the last years resulting in an option to optimize the size of a System-in-Package. In a previous work, it was shown that gluing can replace ultrasonic welding in low power applications, nevertheless, the glued contacts require of a material to protect them from humidity in order to avoid corrosion. In this work, the reliability of the glued and welded contacts is studied, when protected by a glob top material. The contact resistance of the bonds is measured before and after a high humidity and temperature aging process. If the contacts present a change of resistance of less than 20% after the reliability test, the test is considered a pass. The welded contacts presented a change in resistance of less that 20% and the glued contacts of at least 50%. The welded contacts protected with a high purity UV curable material are the most reliable.
在过去的几年里,飞利浦一直在研究和开发可充电的可成型锂电池,从而优化了系统级封装的尺寸。在之前的工作中,研究表明,在低功耗应用中,胶接可以取代超声波焊接,然而,胶接的触点需要一种材料来保护它们免受湿度的影响,以避免腐蚀。在这项工作中,研究了粘接和焊接触点的可靠性,当有一个球形的顶部材料保护。在高湿、高温老化过程前后测量焊条的接触电阻。如果在可靠性测试后触点的电阻变化小于20%,则认为测试通过。焊接触点的电阻变化小于20%,而粘接触点的电阻变化至少为50%。采用高纯度UV固化材料保护的焊接触点是最可靠的。
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引用次数: 0
Stress coefficient extractions on MOSFET micro-sensors MOSFET微传感器的应力系数提取
Chung-Yen Ni, Ren-Tzung Tan, Hsien Chung, K. Tseng, B. Lwo
The MOSFET (Metal-Oxide-Semiconductor Field-Effective-Transistor) has the potential to be a suitable chip stress monitoring tool for microelectronic packaging because the measurements are nondestructive, in-situ, real-time, and the sensor is relatively small. To this end, this paper studies the stress behaviors of both types of the MOSFET micro stress sensors. In this work, a self-developed four-point bending (4PB) measurement methodology is employed and the stress coefficient calibrations on the MOSFET sensors were next performed. After measurements, stress coefficients for both types of the MOSFET were successfully extracted with discussions. After comparing with the previous extracted temperature coefficients on the same devices, it is also concluded that the temperature effect is extremely important for the MOSFET sensor applications.
MOSFET(金属氧化物半导体场效应晶体管)有潜力成为微电子封装的合适芯片应力监测工具,因为测量是非破坏性的,原位的,实时的,并且传感器相对较小。为此,本文对两种MOSFET微应力传感器的应力行为进行了研究。在这项工作中,采用自主开发的四点弯曲(4PB)测量方法,然后对MOSFET传感器进行应力系数校准。测量后,通过讨论,成功地提取了两种MOSFET的应力系数。通过与之前在相同器件上提取的温度系数的比较,也得出了温度效应对MOSFET传感器应用极为重要的结论。
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引用次数: 0
Mechanical reliability enhancement of flexible packaging with OLED display under bending loading conditions 弯曲载荷条件下OLED显示器柔性封装机械可靠性的提高
Chang-Chun Lee, Y. Shih, C. Wu, Chia‐Hao Tsai, Shu-Tang Yeh, Kuang-Jung Chen
Mechanical model of multi-layer under bending loadings and related stress simulations, based on finite element method (FEM), are proposed. The models are used to analyze the stress/strain characteristic of flexible packaging with organic light-emitting diode (OLED) devices. Under various geometrical combinations of stacked thin films and plastic substrate, the position of neural axis (N.A.) which is regarded as a key design parameter to minimize stress impact for the concerned OLED devices, is acquired by the present methodology. Through the performance of sensitivity analysis, both the thickness and mechanical properties of cover plate are shown to have an obvious effect in the determination of N.A. location. Movement of N.A to the region of indium tin oxide (ITO) film is achievable because the corresponding scale smaller than 5 μm in thickness or 40 GPa in Young's modulus for a cover plate is derived. In addition, several radii of curvature are selected to examine the reliable mechanical tolerance and to provide insight into the estimated reliability of foldable displays.
提出了基于有限元法的多层板在弯曲载荷作用下的力学模型和相应的应力模拟。利用这些模型分析了有机发光二极管(OLED)器件柔性封装的应力/应变特性。在叠层薄膜与塑料衬底的不同几何组合下,神经轴的位置被认为是减小应力影响的关键设计参数。通过灵敏度分析,盖板的厚度和力学性能对na位置的确定都有明显的影响。通过推导出相应的厚度小于5 μm或杨氏模量小于40 GPa的盖板尺度,可以实现N.A向氧化铟锡(ITO)薄膜区域的移动。此外,还选择了几个曲率半径来检查可靠的机械公差,并为可折叠显示器的估计可靠性提供见解。
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引用次数: 0
CMOS interconnect transmission line measurements with new probe pad models CMOS互连传输线测量与新探头垫模型
Chien-Chang Huang
In this paper, the complete models and measured results are presented for the probe pad in the CMOS on-wafer transmission line measurements using L-2L deembedding method. The transmission line parameters including characteristic impedance and propagation constant are acquired for broadband operation. The π-/T-network instead of the conventional shunt/series configuration for the probe pad are proposed with detail expressions for parameter extractions. Due to the under-determined condition for the parameter extraction, the iteration procedure is utilized. The measured results for the thin-film microstrip lines built by the 0.18 μm 1P6M process are shown from 0.2 GHz to 50 GHz.
本文给出了用L-2L去埋法测量CMOS片上传输线中探头垫的完整模型和测量结果。获得了宽带运行所需的传输线参数,包括特征阻抗和传播常数。提出了用π-/ t网络代替传统的分路/串联结构,并给出了参数提取的详细表达式。由于参数提取的条件不确定,采用了迭代法。在0.2 GHz ~ 50 GHz范围内,对0.18 μm 1P6M工艺构建的薄膜微带线进行了测量。
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引用次数: 1
Novel method for PTH soldering driven by the thermal restrictions of a PTH LCD device 由PTH LCD器件的热限制驱动的PTH焊接新方法
Cliff Chen, Michk Huang, T. Lewis
The approaching deadline for the RoHS Server exemption expiration provides incentive to the server manufacturing industry to accelerate the Pb-free transition for complex manufacturing processes. The Pb-free soldering process requires a higher reflow temperature than standard eutectic SnPb solder to achieve proper solder joint formation, but introduces more thermal stress to thermally/temperature sensitive components (TSC), especially for the pin through hole (PTH) components attached by surface mount soldering/intrusive soldering or legacy wave soldering processes. Hand soldering and solder fountain (solder pot or selective wave) are two methods used as replacements for legacy wave-soldering to avoid thermal damage to TSC's. There are some challenges with hand soldering that include achieving the 50% hole fill requirements and consistently performing a manual operation during high volume mass production. Solder fountain has become the most reliable method for thermal sensitive PTH components to ensure temperature limitations. In one application that it was required to use solder fountain was the soldering of a Liquid Crystal Display (LCD) PTH component. This particular LCD component had very severe temperature limitations restricting its exposure to 90∼100°C. The method presented in this publication is to reduce the thermal exposure of this specific TSC PTH component, a process utilizing a solder fountain with some additional tools to reduce the heat transfer. In order to further control heat transfer via conduction, convection, or radiation, the idea of applying a controllable air flow between the component body and heated pins was conceived. The air flow between the heat source and component body formed an air wall thermally isolating the component without causing a disturbance with the soldering process. A design of experiments (DOE) using manufacturing parameters that influence component body temperature was completed and provided optimized settings for the “air wall's” effect. This paper documents the experiment varying contact cycles, contact time and air flow that generated an effective air wall process and discusses how the air wall successfully reduces heat transfer to the component body. It will compare the thermal impact on the LCD component body of hand soldering, solder fountain, and solder fountain with the “air wall” mechanism.
即将到来的RoHS服务器豁免到期的最后期限为服务器制造业提供了激励,以加速复杂制造过程的无铅过渡。无铅焊接工艺需要比标准共晶SnPb焊料更高的回流温度才能实现适当的焊点形成,但会给热/温度敏感元件(TSC)带来更多的热应力,特别是对于通过表面贴装焊接/侵入式焊接或传统波峰焊工艺连接的引脚通孔(PTH)元件。手工焊锡和焊锡喷泉(焊锡罐或选择性波峰焊)是替代传统波峰焊的两种方法,以避免TSC的热损伤。手工焊接存在一些挑战,包括实现50%的孔填充要求,以及在大批量生产期间持续执行手动操作。焊料喷泉已成为热敏PTH元件保证温度限制的最可靠方法。在一个需要使用焊料喷泉的应用中,是液晶显示器(LCD) PTH组件的焊接。这种特殊的LCD组件具有非常严格的温度限制,限制其暴露在90 ~ 100°C。本出版物中提出的方法是减少这种特定TSC PTH组件的热暴露,这是一个利用焊料喷水池和一些额外工具来减少传热的过程。为了进一步控制通过传导、对流或辐射的传热,在组件体和加热销之间施加可控气流的想法被设想出来。在热源和组件体之间的气流形成了一个空气壁,对组件进行热隔离,而不会对焊接过程造成干扰。利用影响构件体温的制造参数完成了实验设计,并为“空气壁”效应提供了优化设置。本文记录了产生有效空气壁过程的不同接触周期、接触时间和空气流量的实验,并讨论了空气壁如何成功地减少了对部件体的热量传递。比较手焊、焊池、焊池与“气壁”机构对LCD元件本体的热影响。
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引用次数: 0
Reflow influence for Sn96.7-Ag3.7 polymer core solder ball in BGA package BGA封装中Sn96.7-Ag3.7聚合物芯焊料球回流的影响
Tien-Tsorng Shih, Binghua Chen, Win-Der Lee, Mu-Chun Wang
To seek and implement the high-speed circuit products, the high-pin count package is necessary to be considered well. Adopting polymer core solder ball in ball-grid-array (BGA) package instead of solid solder ball in cost and reliability consideration is a practical selection. After the reflow process, the outward appearance for polymer solder ball shows the better quality, especially in oxidation effect. The uniformity of stand-off height performance for polymer solder ball without flux assistance is better than that for solid solder ball. After shearing test, the adhesion capability for polymer core solder ball on carrier substrate still represents the good performance, compared with solid solder ball.
寻求和实现高速电路产品,必须考虑高引脚数封装。从成本和可靠性的角度考虑,在BGA封装中采用聚合物芯焊锡球代替固体焊锡球是一种切实可行的选择。再流处理后的聚合物焊锡球外观质量更好,特别是氧化效果更好。无助焊剂助焊剂的聚合物焊锡球比固体焊锡球的隔离高度性能均匀性好。经过剪切试验,聚合物芯焊锡球与固体焊锡球相比,在载体基板上的粘附性能仍然较好。
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引用次数: 0
The effect of acid on fast through-hole filling by Cu electroplating 酸对铜电镀快速通孔填充的影响
Jhih-Jyun Yan, Liang-chun Chang, Chun-Wei Lu, W. Dow, A. Liu, David W. Wang
Through-holes (TH) filling of printed circuit board (PCB) by copper electroplating using single organic additive was carried out. The inhibition of the organic additive was sensitive to acid. We chose different kind of organic acids with different concentrations as supporting electrolytes to achieve TH copper filling, which was called butterfly technology (BFT). To reduce plating time, high current density was necessary but it had to combine with raising the concentration of chloride ions and force convection. These combinations can significantly improve the filling performance of the copper plating solution. All of the results of electroplating were observed by optical microscope (OM).
采用单一有机添加剂对印刷电路板进行了镀铜通孔填充。有机添加剂对酸的抑制作用较敏感。我们选择不同种类不同浓度的有机酸作为支撑电解质,实现TH铜填充,这被称为蝴蝶技术(BFT)。为了缩短电镀时间,高电流密度是必要的,但它必须与提高氯离子浓度和强制对流相结合。这些组合可以显著提高镀铜溶液的填充性能。在光学显微镜下观察所有电镀结果。
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引用次数: 1
Investigation of heat transfer enhancement of vertical heat sinks by piezoelectric fan 压电风扇对垂直散热器强化传热的研究
Jin‐Cherng Shyu, Jhih-Zong Syu
This study examines the influence of positions and arrangements of a piezofan having 12-mm wide and 70-mm-long Mylar blade on the thermal performance of two different types of vertical heat sinks. Heat sinks having 11 plate-fins and 100 square pin-fins are tested. The heat transfer coefficient is measured with either a vertical fan and a horizontal fan located at five different locations with distance of 16 mm over fin tip. It is found that the tip amplitude of the Mylar blade is about 7.2 mm. Besides, it is shown that heat transfer coefficient of present heat sinks induced by piezofan show 1.1–2.3 times higher than that under natural convection depending on the fan arrangements and positions. The maximum heat transfer enhancement usually occurs at x/L = 0.5 with either fan arrangement. The heat transfer coefficient is more enhanced with a vertical fan than that with a horizontal fan for either heat sink.
本研究考察了具有12毫米宽和70毫米长迈拉叶片的压扇的位置和布置对两种不同类型的垂直散热器热性能的影响。测试了11个板翅片和100个方形针翅片的散热器。换热系数的测量采用垂直风扇和水平风扇,分别安装在五个不同的位置,距离翅片顶端16mm。结果表明,叶片的尖端振幅约为7.2 mm。此外,根据风机布置方式和位置的不同,现有的压电式散热器的换热系数比自然对流下的换热系数高1.1 ~ 2.3倍。在任何一种风扇布置下,最大的传热强化通常发生在x/L = 0.5处。对于任何一个散热器,垂直风扇的传热系数比水平风扇的传热系数更高。
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引用次数: 0
IMC integrity for Sn96.7-Ag3.7 polymer core solder ball in BGA package BGA封装中Sn96.7-Ag3.7聚合物芯焊料球的IMC完整性
Tien-Tsorng Shih, Binghua Chen, Win-Der Lee, Mu-Chun Wang
Since the high-pin count package is strongly desired from the high performance of commercial electronic products, the ball-grid-array (BGA) assembly is indeed suitable to fit this need. Using the polymer core solder ball in lead-free BGA package instead of solid solder ball is a promising choice due to the lighter weight benefiting the self-alignment in solder adhesion reducing the shift ball issue and the good elasticity protecting the clamping substrates, avoiding the leakage or open phenomenon in circuit operation. Comparing the constitution and the IMC thickness among the solid solder ball and polymer core ball groups, the polymer core solder ball demonstrates not only the similar structure, but the better stability in adhesion. By the way, adopting the polymer core solder ball as a bump replacing the conventional SnPb solder bump is also a feasible method in flip-chip package requiring the adhesion metal medium with a lower melting point.
由于高引脚数封装是商业电子产品高性能的强烈需求,球栅阵列(BGA)组件确实适合满足这一需求。在无铅BGA封装中使用聚合物芯焊锡球代替固体焊锡球是一种很有前途的选择,因为它的重量更轻,有利于焊锡附着的自对准,减少了移位球问题,并且具有良好的弹性,保护夹紧基板,避免了电路运行时的漏电或开路现象。对比实心焊锡球和聚合物芯焊锡球的组成和IMC厚度,聚合物芯焊锡球不仅具有相似的结构,而且具有更好的附着稳定性。同时,采用聚合物芯焊锡球作为凸点代替传统的SnPb凸点,在需要较低熔点粘附金属介质的倒装封装中也是可行的方法。
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引用次数: 0
Research on etching blind holes and desmear with plasma 等离子体刻蚀盲孔及去膜的研究
Xiaofei Yu, Wei‐dong He, S. Wang, Guoyun Zhou, Meng Zhu
Plasma has a special advantage in cleaning micro blind holes due to simple process, easily operate and non-pollution. In this paper, different etching rates of materials include epoxy, polyimide(PI) and acrylic aid were obtained by cleaning blind holes with plasma in the same condition. The relationship between plasma parameters and etching depths of PI were discussed through orthogonal experimental design (OED). The effects of etching blind holes were investigated through metallographic cross section. Blind holes in a double-side flexible printed circuit(FPC) with PI materials were successfully obtained by plasma etching process.
等离子体清洗微盲孔工艺简单,操作方便,无污染,具有特殊的优势。在相同条件下,用等离子体清洗盲孔,得到了环氧树脂、聚酰亚胺(PI)和丙烯酸助剂等材料的不同刻蚀速率。通过正交实验设计,探讨了等离子体参数与PI刻蚀深度的关系。通过金相截面研究了蚀刻盲孔的影响。利用等离子体刻蚀技术成功地在PI材料的双面柔性印刷电路(FPC)上获得了盲孔。
{"title":"Research on etching blind holes and desmear with plasma","authors":"Xiaofei Yu, Wei‐dong He, S. Wang, Guoyun Zhou, Meng Zhu","doi":"10.1109/IMPACT.2011.6117162","DOIUrl":"https://doi.org/10.1109/IMPACT.2011.6117162","url":null,"abstract":"Plasma has a special advantage in cleaning micro blind holes due to simple process, easily operate and non-pollution. In this paper, different etching rates of materials include epoxy, polyimide(PI) and acrylic aid were obtained by cleaning blind holes with plasma in the same condition. The relationship between plasma parameters and etching depths of PI were discussed through orthogonal experimental design (OED). The effects of etching blind holes were investigated through metallographic cross section. Blind holes in a double-side flexible printed circuit(FPC) with PI materials were successfully obtained by plasma etching process.","PeriodicalId":6360,"journal":{"name":"2011 6th International Microsystems, Packaging, Assembly and Circuits Technology Conference (IMPACT)","volume":"69 1","pages":"304-306"},"PeriodicalIF":0.0,"publicationDate":"2011-12-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85883423","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
期刊
2011 6th International Microsystems, Packaging, Assembly and Circuits Technology Conference (IMPACT)
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