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2011 6th International Microsystems, Packaging, Assembly and Circuits Technology Conference (IMPACT)最新文献

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Co-simulation of capacitive coupling pads assignment for capacitive coupling interconnection applications 电容耦合互连应用中电容耦合焊盘分配的联合仿真
Sheng-Feng Hsiao, Ming-Kun Chen, Yi-Lung Lin, Yu-Jung Huang, S. Fu
Three dimensions packaging provides a very promising technology for the effective integration of complex systems: devices that are optimally implemented with various different technologies can be separately manufactured and then stacked and connected by means of efficient vertical interconnections over a very short range; this provides most of the benefits of inter-chips for high-bandwidth with a reasonable cost and short development time in the advance of CMOS processes and assembly. This study presents the co-simulation of capacitive coupling pads assignment for the capacitive coupling interconnection. The modelling of a close capacitive coupling interconnection pad is represented by a lumped circuit. The coupling pads of parasitic capacitance are one of the parasitic parameters. The FEM (finite element method) tools simulation results show that the effect of cross-coupling between adjacent channels is dependent on substrate characteristic and pads arrangement. A comparison between simulated and measured circuit performance was shown for a RLC-elements, and qualitative accuracy was obtained. HSPICE tools are applied for the circuit simulations using the equivalent model of coupling pads. Based on the findings of this work, co-simulation methods can reduce simulation time dramatically, the coupling pads assignment can be translated to HSPICE model.
三维封装为复杂系统的有效集成提供了一种非常有前途的技术:通过各种不同技术实现的设备可以单独制造,然后通过在很短的范围内有效的垂直互连进行堆叠和连接;这在CMOS工艺和组装的进步中以合理的成本和较短的开发时间为高带宽提供了芯片间的大部分好处。本文研究了电容耦合互连中电容耦合盘分配的联合仿真。采用集总电路对电容耦合互连板进行了建模。寄生电容的耦合垫是寄生参数之一。有限元工具仿真结果表明,相邻通道间交叉耦合的影响取决于衬底特性和衬垫布置。对rlc元件进行了仿真与实测电路性能的比较,得到了定性精度。采用HSPICE工具对耦合盘等效模型进行了电路仿真。基于本工作的发现,联合仿真方法可以显著减少仿真时间,耦合垫分配可以转化为HSPICE模型。
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引用次数: 1
Comparison among individual thermal cycling, vibration test and the combined test for the life estimation of electronic components 电子元件寿命评估中单独热循环、振动试验与组合试验的比较
Y. S. Chen, Yang-Sin Lee, Yu-Cheng Lin
This study focuses on examining the resulting stresses of the corner solder ball which is most vulnerable to damage on the flip chip ball grid array (FCBGA) components. A series of tests including thermal cycling, vibration, and highly accelerated life test (HALT) were conducted. Meanwhile, the finite element analysis (FEA) with the commercial ANSYS software was also performed for all the foregoing test conditions. The differences on the resulted strains among the individual thermal cycling, vibration, and HALT test were compared.
本研究的重点是检查在倒装芯片球栅阵列(FCBGA)组件上最容易损坏的角焊料球的应力。进行了热循环、振动和高加速寿命试验(HALT)等一系列试验。同时,利用商用ANSYS软件对上述各工况进行了有限元分析。比较了单次热循环、振动和HALT试验所得应变的差异。
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引用次数: 2
Total system power minimization of microprocessors using refrigerated systems for electronic cooling 使用制冷系统进行电子冷却的微处理器的总系统功率最小化
Won Ho Park, Ron McCall, C. K. Yang
Power dissipation and thermal problems have become a growing issue for scaled technology. This phenomenon drives the need for advance cooling systems. It is well-known that cooling the operating temperature results in reduced electric power and/or speed gains. Since cooling cost penalizes the total power, a refrigeration system is developed and experimentally tested to demonstrate that cooling the high performance microprocessor can lead to overall system power improvement. A processor that dissipates 175.4W of maximum power with 30% electronic leakage power operating at 97°C is cooled using our refrigeration system. Measurements show that with a minimum refrigeration COP of 2.7, the processor operates with junction temperature <40°C and offers a 25% total system power reduction over the non-refrigerated design. This experiment is the first demonstration of active cooling that lead reduced total wall power. With an improved compressor that maintains the COP across a broad range of cooling capacity, our analysis shows that at least >13% of total power is saved across the entire range of processor utilization.
功耗和热问题已成为规模技术日益严重的问题。这种现象推动了对先进冷却系统的需求。众所周知,冷却工作温度会降低电力和/或速度增益。由于冷却成本对总功率不利,因此开发了一种制冷系统并进行了实验测试,以证明冷却高性能微处理器可以导致整体系统功率的提高。使用我们的制冷系统冷却在97°C下工作的处理器,其最大功率为175.4W,电子泄漏功率为30%。测量表明,最低制冷COP为2.7,处理器在结温下运行,在整个处理器使用范围内节省总功率的13%。
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引用次数: 1
Advanced high density interconnection substrate for mobile platform application 用于移动平台应用的先进高密度互连基板
C. Romero, Seungwook Park, Y. Kweon, M. Park
The faster market trend towards smart phones with more advanced computing ability and connectivity will drive the greater need to incorporate more functionality in smaller space by integrating more components and functional blocks into convergent systems in form of chip-level (SOC) or die-level (SIP) packaging. As feature size continues to shrink, it requires combination of stringent design requirements which all interact in order to achieve the desired performance. Also, various limitations will arise in the design of the PCB in terms of size and signal integrity. The substrate or PCB plays critical role in the miniaturization of the overall system and the final application's electrical performance. Given the extreme routing requirement of each component package with high I/O pins and fine pitch area array, the conventional HDI substrate pose some design challenges and limitations. In order to increase the routing density, it often requires smaller trace width and micro via diameter and even the need of adding more metal layers. These, however, will dramatically increase the cost and more reliability risk is expected. In this paper, we present a new generation substrate that could meet the mobile platform requirement by proposing an advanced ultra fine metal resolution substrate. It will demonstrate its high density interconnect capability in a basic 4-layer stack-up structure. One of its advanced features is the ability to adjust board and interconnection impedance in order to optimize signal integrity and more routing capability for dense mobile platform layouts. It will also demonstrate that organic-based substrate may also achieve tighter routing density using limited number of metal layers at smaller and thinner form factor while maintaining the desired signal integrity performance as compared to conventional 8-layer or 10-layer HDI PCBs. Details of electrical simulation and measurement of electrical parameters are also presented and discussed.
智能手机的市场趋势越来越快,具有更先进的计算能力和连接性,这将推动更大的需求,通过将更多的组件和功能模块以芯片级(SOC)或芯片级(SIP)封装的形式集成到融合系统中,在更小的空间中整合更多功能。随着特征尺寸的不断缩小,它需要结合严格的设计要求,这些要求相互作用才能达到预期的性能。此外,PCB在尺寸和信号完整性方面的设计也会出现各种限制。基板或PCB在整个系统的小型化和最终应用的电气性能中起着至关重要的作用。考虑到每个组件封装对高I/O引脚和细间距区域阵列的极端布线要求,传统的HDI基板带来了一些设计挑战和局限性。为了增加布线密度,通常需要更小的走线宽度和微通孔直径,甚至需要添加更多的金属层。然而,这些将大大增加成本和更多的可靠性风险。本文通过提出一种先进的超细金属分辨率基板,提出了满足移动平台要求的新一代基板。它将在基本的4层堆叠结构中展示其高密度互连能力。其先进的功能之一是能够调整板和互连阻抗,以优化信号完整性和更密集的移动平台布局的路由能力。它还将证明,与传统的8层或10层HDI pcb相比,有机基板也可以在更小更薄的外形上使用有限数量的金属层来实现更紧密的布线密度,同时保持所需的信号完整性性能。详细介绍了电学仿真和电学参数的测量。
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引用次数: 4
Capability evaluation and validation of FC chip scale package structure FC芯片级封装结构的性能评估与验证
K. Liu, E. Chen, D. Lee, M. Ma
The requirement of Chip Scale Package (CSP) is growing popular in current 3C industries due to the increasing needs of handheld devices and energy saving. Flip-Chip Chip Scale Package (FCCSP) structure is then designed to meet the small form factor as well as high electrical performance requirements with cost efficiency. The purpose of this study is to evaluate the performance of different kinds of FCCSP structures as FCCSP-A (molding compound with underfill), FCCSP-B (only underfill) and FCCSP-C (only molding compound) structure. Firstly the package warpage performance is compared by using Finite Element Method (FEM). Actual warpage measurements of these three structures are also conducted by the use of shadow moiré methodology for validation. Secondly the die corner stress is compared for the evaluation of package reliability. Thermal performance is also compared and finally the investigation of the solder joint reliability performance by drop test.
由于手持设备和节能需求的增加,芯片规模封装(CSP)的要求在当前3C行业中越来越受欢迎。然后设计倒装芯片芯片规模封装(FCCSP)结构,以满足小尺寸尺寸以及具有成本效益的高电气性能要求。本研究的目的是评价不同种类的FCCSP结构作为FCCSP- a(带底填料的成型复合材料)、FCCSP- b(仅底填料)和FCCSP- c(仅成型复合材料)结构的性能。首先用有限元法对包装翘曲性能进行了比较。实际翘曲测量这三种结构也进行了使用的影子莫尔法验证。其次,比较了模具角应力,对封装可靠性进行了评价。并对焊点的热性能进行了比较,最后通过跌落试验对焊点的可靠性进行了研究。
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引用次数: 1
Nonlinear thermal stress analyses and design guidelines for through silicon vias (TSVs) in 3D IC integration 三维集成电路中硅通孔(tsv)非线性热应力分析及设计准则
M. Hsieh, Sheng-Tsai Wu, Wei Li, R. Tain, J. Lau, R. Lo, M. Kao
In this investigation, a set of empirical equations which predicts the maximum thermal stresses at the vicinity of a copper filled TSV for 3D IC integration has been proposed. The finite element model of a symmetrical single in-line TSV with redistribution layer has been created at first and the parametric study includes the TSV diameter, pitch, and thickness, and the thickness of SiO2 passivation and Cu seed layer. The methodology of design of experiments (DOE) has been adopted to deliver a set of empirical equations which captures the most important mechanical parameters of TSVs to comprehend the corresponding thermal stress and strain responses. Through this set of empirical equations, the estimated maximum thermal stresses and strains for different TSV diameter (from 10μm to 50μm) can be explained and the significant geometrical parameters can be easily observed. In addition, based on the present parametric study and results, a set of design guidelines for optimizing the mechanical performance of copper filled TSV in 3D IC integration has been proposed. These results are helpful to engineers if thermal stress solutions for TSVs in 3D IC integration are required.
在这项研究中,提出了一组经验方程,用于预测三维集成电路中铜填充TSV附近的最大热应力。首先建立了具有重分布层的对称单列TSV的有限元模型,并对TSV直径、节距、厚度以及SiO2钝化层和Cu种子层厚度进行了参数化研究。采用实验设计(DOE)的方法,建立了一套经验方程,该方程捕捉了tsv最重要的力学参数,以理解相应的热应力和应变响应。通过这组经验方程,可以解释不同TSV直径(10μm ~ 50μm)下的最大热应力和应变,并且可以很容易地观察到显著的几何参数。此外,基于目前的参数化研究和结果,提出了一套优化三维集成电路中铜填充TSV力学性能的设计准则。这些结果对工程师在三维集成电路中需要tsv的热应力解决方案有帮助。
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引用次数: 5
Hot spot cooling in 3DIC package utilizing embedded thermoelectric cooler combined with silicon interposer 利用嵌入式热电冷却器结合硅中间层的3DIC封装的热点冷却
Sheng-Liang Li, Chung-Yen Hsu, Chun-Kai Liu, M. Dai, H. Chien, R. Tain
A novel design for hot spot cooling in 3DIC package by integrating the embedded thermoelectric cooler (ETC) is presented in this paper. The silicon (Si) interposer with through silicon vias (TSVs) was used as electrical paths for ETC and stacked on a Si chip that possesses a hot spot area on it. Finite element analysis (FEA) software ANSYS was utilized in present study to analyze the thermal performance. Three different structures: (1)TEC only, (2)TEC with copper ring and (3)copper spreader only were analyzed in present paper. The first two types are the novel designs and the third one is the traditional structure for thermal management in packaging. The dimensions of the Si chip and Si interposer are 5mm in length and width, and 100um in thickness, respectively. Three different sizes of hot spot area were adopted to investigate the cooling performance of each structure of package. Moreover, Si interposer used as an active device was also discussed. An improved novel design (second type: TEC with copper ring) was demonstrated from simulated results that provide the superior cooling performance to the other two structures.
本文提出了一种集成嵌入式热电冷却器(ETC)的3DIC封装热点冷却新设计。采用带通硅孔(tsv)的硅(Si)中间层作为ETC的电通路,并将其堆叠在具有热点区域的硅芯片上。本研究采用有限元分析软件ANSYS对其热性能进行分析。本文分析了三种不同的结构:(1)纯TEC,(2)带铜环的TEC和(3)纯铜散布器的TEC。前两种类型是新颖的设计,第三种是包装热管理的传统结构。硅片和硅中间层的尺寸分别为长宽5mm和厚度100um。采用三种不同尺寸的热点区域,对不同结构的封装冷却性能进行了研究。此外,还讨论了硅中间体作为有源器件的应用。模拟结果表明,一种改进的新型设计(第二种类型:铜环TEC)提供了优于其他两种结构的冷却性能。
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引用次数: 6
The solder joint reliability assessment of a wafer level CSP package 晶圆级CSP封装的焊点可靠性评估
K. Chung, Chih-Hao Tseng, Liyu Yang
A WLCSP package consists of 2.2 × 2.2 mm2 silicon die, polyimide-based substrate, and 5 × 5 array of solder balls was used as the test vehicle to evaluate its solder joint reliability. Both package level tests with respect to precondition test, temperature cycling test, unbiased highly accelerated stress test (UHAST), and high temperature storage life (HTSL) test and board level tests regarding temperature cycling test have been included in the test plan. Two different lead free solder ball materials (SAC1205 vs. SAC105), under bump metallurgy (Ti/NiV/Cu vs. plated Cu), and die thicknesses (406 μm vs. 356 μm) were assessed. The test results for the package level assessment present that the test vehicle past criteria for all of these required tests. The test results of temperature cycling (−40°C ∼125°C) for the board level assessment show that these controlled variables have unlike performance in the solder joint reliability (SJR) of the WL-CSP package. The SAC105 shows better solder joint reliability performance than that of SAC1205 to provide 13 % improvement in characteristic life (Weibull distribution). The thick die (406 μm) shows statistically better SJR performance than that of thin die (356 μm) to sustain 10% increase in characteristic life (Weibull distribution). On the other hand, standard Ti/NiV/Cu UBM presents statistically equivalent SJR performance as plated Cu in characteristic life. As the results, package design factors of the solder alloy and die thickness play obvious roles in solder joint reliability compared to the factor of UBM. Generally speaking, the WL-CSP package presents appropriate solder joint reliability according to the test results.
采用由2.2 × 2.2 mm2硅芯片、聚酰亚胺基板和5 × 5焊点球阵列组成的WLCSP封装作为测试载体,评估其焊点可靠性。在测试计划中包括了关于前提条件测试、温度循环测试、无偏高加速应力测试(UHAST)和高温储存寿命测试(HTSL)的封装级测试和关于温度循环测试的板级测试。评估了两种不同的无铅焊球材料(SAC1205 vs SAC105),碰撞冶金(Ti/NiV/Cu vs镀Cu)和模具厚度(406 μm vs 356 μm)。包级评估的测试结果表明,测试车辆通过了所有这些要求测试的标准。电路板水平评估的温度循环(- 40°C ~ 125°C)测试结果表明,这些控制变量在WL-CSP封装的焊点可靠性(SJR)方面具有不同的性能。SAC105表现出比SAC1205更好的焊点可靠性性能,提供了13%的特征寿命提高(威布尔分布)。厚模(406 μm)的SJR性能优于薄模(356 μm),特征寿命延长10%(威布尔分布)。另一方面,标准Ti/NiV/Cu UBM的SJR性能在特征寿命上与镀Cu相当。结果表明,焊料合金的封装设计因素和模具厚度因素对焊点可靠性的影响明显大于UBM因素。一般来说,根据测试结果,WL-CSP封装具有适当的焊点可靠性。
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引用次数: 1
Advanced platform-level clock jitter and drift analysis 先进的平台级时钟抖动和漂移分析
Choupin Huang
Platform clock plays a critical role for digital systems with high-speed serial links. Platform-level reference clock performance analysis is required for all system reference clock architectures to support different platform configurations. The paper presents the advanced platform-level clock jitter and drift methodology being often used by system engineers to guarantee the integrity of platform designs. The best known methods of platform-level clock jitter analysis from the clock sources to receivers due to different jitter characteristics in different clock distribution branches are presented. The novel platform-level cascaded PLL analysis for drift calculation and drift budgeting methodology are introduced.
平台时钟在具有高速串行链路的数字系统中起着至关重要的作用。为了支持不同的平台配置,所有系统参考时钟架构都需要进行平台级参考时钟性能分析。本文介绍了系统工程师经常使用的先进的平台级时钟抖动和漂移方法,以保证平台设计的完整性。由于不同时钟分布支路的抖动特性不同,给出了从时钟源到接收机的最著名的平台级时钟抖动分析方法。介绍了一种新的平台级联锁相环漂移分析方法和漂移预算方法。
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引用次数: 0
Reliability of lead-free fine pitch BGA under thermal and mechanical impact 热和机械冲击下无铅细间距BGA的可靠性
Mingzhi Dong, Qian Wang, Jian Cai, Jinrui Li, Shuidi Wang
In this paper, performance difference of fine pitch and normal pitch BGA under thermal and mechanical impact conditions has been evaluated by means of thermal shock test as well as board-level drop test. Influence of solder ball material and PCB pad finish was also investigated. The results reveal that decrease of solder ball pitch could lead to increase of vulnerability. Fine pitch BGA fails more rapidly subjected to thermal or mechanical stress. The combination of Sn1.0Ag0.5Cu solder ball and Cu-OSP PCB pad outperformed other testing groups in the research and is recommended for manufacturers. Failure analysis shows that dominant failure mechanism is brittle cracking within or near intermetallics formed between bulk solder and pad metal during soldering reflow process.
本文通过热冲击试验和板级跌落试验,评价了细节距与普通节距BGA在热冲击和机械冲击条件下的性能差异。研究了焊球材料对PCB焊盘光洁度的影响。结果表明,钎料球距的减小会导致钎料易损性的增大。小螺距BGA在热应力或机械应力作用下更容易失效。Sn1.0Ag0.5Cu焊锡球与Cu-OSP PCB焊盘的组合在研究中优于其他测试组,推荐厂家使用。失效分析表明,在焊接回流过程中,钎料与钎料之间的金属间化合物内部或金属间化合物附近形成脆性裂纹是主要的失效机制。
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引用次数: 0
期刊
2011 6th International Microsystems, Packaging, Assembly and Circuits Technology Conference (IMPACT)
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