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2011 International Symposium on Advanced Packaging Materials (APM)最新文献

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Thermal conductivity and microhardness of MWCNTs/copper nanocomposites MWCNTs/铜纳米复合材料的导热性和显微硬度
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105686
L. Xu, X. H. Chen, X. J. Liu, Y. Yu, Y. R. Wu
The effects of dispersion states of carbon nanotubes on thermal conductivity and Micro-hardness of Multi-walled carbon nanotube (MWCNT) reinforced copper nanocomposites were investigated. The nanocomposites were fabricated in a novel method. It involves the synthesis of MWCNT-implanted copper composite spheres and the preparation of the MWCNT/copper bulk materials using vacuum hot pressing and hot rolling. The thermal conductivity of the composites with different concentration of MWCNTs were measured. Although the coefficient of thermal conductivity decreases with the increase of the MWCNT content, it is still high enough to be used as electronic packaging materials even the concentration of MWCNTS in the composite is up to 5 wt%. Furthermore, the microhardness of the nanocomposites are much higher than that of pure copper, which is ascribed to the good dispersion of the MWCNTs in matrix.
研究了碳纳米管分散状态对多壁碳纳米管(MWCNT)增强铜纳米复合材料导热性能和显微硬度的影响。采用新方法制备了纳米复合材料。研究了MWCNT注入铜复合球的合成及真空热压热轧法制备MWCNT/铜块材料。测定了不同MWCNTs浓度的复合材料的导热系数。虽然导热系数随着MWCNTS含量的增加而降低,但即使复合材料中MWCNTS的浓度达到5 wt%,导热系数仍然足够高,可以作为电子封装材料。此外,纳米复合材料的显微硬度远高于纯铜,这归因于MWCNTs在基体中的良好分散。
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引用次数: 1
A comparison study of thermal aging effect on mold compound and its impact on leadframe packages stress 热老化对模具复合材料的影响及其对引线框封装应力影响的对比研究
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105740
Ge Dandong, C. Meng, Koh Liang Kng Ian, M. Walter
This report discloses an advanced approach to improve the prediction of electronic IC packages' reliability performance by studying packaging materials' thermo-mechanical properties at different high temperature storage conditions. Package level reliability has been well studied. However, during material screening stage, it is difficult to estimate the impact of IC packaging materials on package reliability performance based on typical material properties such as CTE, Tg and Storage Modulus determined at time zero stage. In this study, 3 types of Epoxy mold compounds (EMCs) were characterized with their thermo-mechanical properties by means of TGA, TMA and DMA at different 175°C high temperature storage (HTS) durations, i.e. 0hr, 1000hrs and 2000hrs respectively. Furthermore, simulation assessments for package stress are conducted for EMC evaluation at package level. The thermo-mechanical properties of EMC materials obtained are used as inputs for static linear simulation. Package stresses are retrieved from the simulation for relative comparison. The simulation results clearly show that the material degradation due to HTS has significant impact on the package stress level especially at high temperature range, which is critical for packages with stringent reliability requirement in automotive industry.
本文通过研究不同高温储存条件下封装材料的热机械性能,提出了一种改进电子IC封装可靠性性能预测的先进方法。包级可靠性已经得到了很好的研究。然而,在材料筛选阶段,基于在时间零阶段确定的典型材料性能(如CTE、Tg和Storage Modulus),很难估计IC封装材料对封装可靠性性能的影响。本研究采用TGA、TMA和DMA对3种环氧模化合物(EMCs)在175℃高温储存(HTS)时间(分别为0hr、1000hrs和2000hrs)下的热机械性能进行了表征。在此基础上,对封装应力进行了仿真评估,实现了封装级电磁兼容评估。得到的电磁兼容材料的热力学性能作为静态线性模拟的输入。从模拟中提取包应力进行相对比较。仿真结果清楚地表明,高温高温引起的材料退化对封装的应力水平有显著影响,特别是在高温范围内,这对于汽车行业对可靠性要求严格的封装至关重要。
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引用次数: 5
Optical simulation analysis of high power LED package structure 大功率LED封装结构的光学仿真分析
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105680
Yinong Liu, Yiping Wu, B. An
The single LED package structure determines the light intensity distribution and the well-designed package structure will be conductive to light emitting and improve its external quantum efficiency. This paper based on the optical package structure of high power LED, in order to analyze the influence of the structure of LED package on optical performance and the feasibility of the packaging structure design, the simplified high power LED optical models were established in Tracepro software. The light distribution curve of LED was obtained and the difference between measured data and simulation result was compared. By changing the LED optical model parameters in the experiment, such as: the shape of reflector, lens design and the position of phosphors to get the light distribution curves under different parameters of package structure and then we analyze the effect of various packaging structures on optical performance to find the package structure optimization, so that it could be used in actual production getting a higher available luminous flux and the light extraction. What's more, designing a package structure which can be achieving the specific light intensity distribution meets the requirements of the LED light source in different areas.
单一的LED封装结构决定了光强分布,设计良好的封装结构将有利于发光,提高其外部量子效率。本文以大功率LED的光学封装结构为基础,为了分析LED封装结构对光学性能的影响以及封装结构设计的可行性,在Tracepro软件中建立了简化的大功率LED光学模型。得到了LED的光分布曲线,并比较了实测数据与仿真结果的差异。在实验中通过改变LED的光学模型参数,如:反射镜的形状、透镜的设计以及荧光粉的位置,得到不同封装结构参数下的光分布曲线,然后分析不同封装结构对光学性能的影响,找到优化的封装结构,从而可以在实际生产中使用,获得更高的有效光通量和光提取。设计一种能够实现特定光强分布的封装结构,满足不同区域对LED光源的要求。
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引用次数: 3
Moisture absorption of molding compound and organic substrate 成型复合材料和有机基材的吸湿性
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105737
Shufeng Zhao
The moisture absorption experiments of 8 kinds of molding compound and two kinds of organic substrate at 30°C/60% RH was performed to evaluate the moisture absorption performance. Organic substrate absorbed more moisture than molding compound, which provides validation of baking process before die attach during assembly, and possible cause of inter-layer popcorn during ball attach or solder reflow of some laminated substrate device. Influence of resin type and filler content on moisture absorption of molding compound was analyzed. Occurrence of moisture in condensed state is assumed to be cause of non-Fickian diffusion of moisture, and simulation result with corrected diffusion coefficient showed good explanation to the experimental absorption curve.
在30℃/60% RH条件下,对8种成型复合材料和2种有机基材进行吸湿实验,评价其吸湿性能。有机基板比成型化合物吸收更多的水分,验证了组装过程中贴模前的烘烤工艺,以及某些层压基板装置在贴球或回流焊时层间爆米花的可能原因。分析了树脂种类和填料含量对成型胶吸湿性的影响。假设水分在冷凝状态下的出现是由于水分的非菲克式扩散引起的,修正扩散系数后的模拟结果较好地解释了实验吸收曲线。
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引用次数: 5
Studies of the degradation mechanisms in high power diode lasers 高功率二极管激光器中退化机制的研究
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105676
L. Guoguang, Huang Yun, Lei Zhifeng
The main failure mechanisms of high power diode lasers such as material defects, mirror damage and solder related failures as well as to methods which significantly suppress the occurrence of catastrophic failure and solder related failures are investigated in this paper. Meanwhile, in order to obtain the lifetime data of high power QCM cm-bar arrays, we have set up an automated diode array reliability experiment to examine the characteristics of high power QCW cm-bar arrays over time, and aging test results up to 2.0×109 shots at 25°C will be reported.
本文研究了高功率二极管激光器的主要失效机制,如材料缺陷、镜面损伤和焊料相关失效,以及有效抑制灾难性失效和焊料相关失效发生的方法。同时,为了获得高功率QCM cm-bar阵列的寿命数据,我们建立了自动化二极管阵列可靠性实验,研究高功率QCW cm-bar阵列随时间的老化特性,并将报告在25°C下高达2.0×109次的老化测试结果。
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引用次数: 0
The kinetics of interfacial interaction between eutectic Sn9Zn solder and nickel plating 共晶Sn9Zn焊料与镀镍界面相互作用动力学
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105698
Yao-Ling Kuo, Kwang-Lung Lin
The interfacial interaction between liquid eutectic Sn9Zn solder and electroplated Ni layer was investigated in the temperatures range of 230 ∼ 290°C. The interaction gives rise to various Ni-Zn intermetallic compounds, Ni5Zn21 and NiZn3, and Ni-Zn solid solution layer. The evolution of these layers is temperature dependent. The thickness of the interfacial reaction layer was measured with respect to reaction temperature and reaction time. The growth behavior of the interfacial layer and the activation energy of the interaction were discussed. The reaction mechanism was found to vary with respect to reaction temperature.
在230 ~ 290℃的温度范围内,研究了液态共晶Sn9Zn焊料与电镀Ni层之间的界面相互作用。相互作用生成了多种Ni-Zn金属间化合物Ni5Zn21和NiZn3,并形成了Ni-Zn固溶层。这些层的演化与温度有关。测定了反应温度和反应时间对界面反应层厚度的影响。讨论了界面层的生长行为和相互作用的活化能。发现反应机理随反应温度的变化而变化。
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引用次数: 1
Effect of different latent curing agents on the performance of isotropy conductive adhesives and its application in LED 不同潜固化剂对各向同性导电胶粘剂性能的影响及其在LED中的应用
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105750
Ling Wang, Hongqin Wang, Chao Wan, Pengcheng Wang, Mingyu Li, Bin Du, Meiling Deng, Lijiao He
The effect of three kind latent curing agents (methylhexahydrophthalic anhydride, dicyandiamide and phenolic resin) on the performance of isotropy conductive adhesives were investigated. The thermal stability, lap shear strength, volume resistivity of ECAs were tested and the reliabillity of its application in LED was also evaluated. It was found that the ECA with MeHHPA as hardner showed the best combination performance.
研究了三种潜固化剂(甲基六氢邻苯二酸酐、双氰胺和酚醛树脂)对各向同性导电胶粘剂性能的影响。测试了ECAs的热稳定性、搭接剪切强度、体积电阻率,并评价了其在LED中的应用可靠性。结果表明,以MeHHPA为硬化剂的ECA复合效果最佳。
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引用次数: 0
Study on the environmental performance of additional vinyl LSR 附加乙烯基LSR的环保性能研究
Pub Date : 2011-10-01 DOI: 10.1109/ISAPM.2011.6105735
Y. Li, Z. Xia, Y. Lei, Hu Zhou
The performance of additional vinyl liquid silicone rubber (LSR) were investigated based on accelerated aging test in different environment. The mechanical properties were studied in different experimental environments. Meanwhile, the cross-linking densities of the investigated samples were obtained by equilibrium swelling method. The article analyzed the changes of cross-linking density in different environments with time. The results showed that the tensile strength and elongation of vinyl LSR at high temperature and humidity conditions fluctuated gently, while the hardness increased greatly with time. The influence of salt spray corrosion on its performance was little, and its cross-linking density with its mechanical properties showed variation trend. The SEM image of the rubber's fracture topography showed that the cross-linking was compact and consistent.
通过加速老化试验,研究了添加乙烯基液体硅橡胶在不同环境下的性能。在不同的实验环境下对其力学性能进行了研究。同时,用平衡膨胀法得到了所研究样品的交联密度。分析了不同环境下交联密度随时间的变化。结果表明:在高温高湿条件下,乙烯基LSR的抗拉强度和伸长率波动不大,而硬度随时间的增加而大幅度增加;盐雾腐蚀对其性能影响不大,交联密度随力学性能呈变化趋势。橡胶断口形貌的SEM图像显示,交联紧密一致。
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引用次数: 1
A novel photoresist stripper for bumping technology 一种用于碰撞技术的新型光刻胶剥离剂
Pub Date : 2011-10-01 DOI: 10.1109/ISAPM.2011.6105697
Libbert Peng, Bing Liu, Justan Sun
Both liquid film and dry film photoresists are used broadly in bumping technology. As of today, different strippers are used to remove them separately, which adds extra cost in handling different photoresist consumables in different process schemes. In this paper, a well-designed and unique stripper is introduced to address liquid film and dry film photoresist strip compatibility issue in mixed solvents system. The results indicate the stripper can remove both liquid film and dry film photoresists at the same operation temperature. Through the dissolution mechanism, the bumps and Cu substrate are well protected under different process time
液体膜和光阻剂和干膜光阻剂在碰撞技术中应用广泛。到目前为止,不同的剥离剂分别用于去除它们,这增加了在不同工艺方案下处理不同光刻胶耗材的额外成本。本文介绍了一种设计新颖的脱模器,用于解决混合溶剂体系中液膜与干膜光刻胶胶条的相容性问题。结果表明,在相同的操作温度下,该汽提器可以同时去除液膜和干膜光刻胶。通过溶解机制,在不同的工艺时间下,凸起和Cu衬底都得到了很好的保护
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引用次数: 1
Design and fabrication of Cu-TSV free-standing specimen for uniaxial micro-tensile test Cu-TSV单轴微拉伸试验独立试样的设计与制作
Pub Date : 2011-10-01 DOI: 10.1109/ISAPM.2011.6105725
Junyi Li, Hong Wang, Huiying Wang, Z. Zhang, P. Cheng, G. Ding
A novel test sample with a micro scale free-standing specimen of Cu-TSV used for uniaxial micro-tensile test is presented in this paper. Design of a deformation-buffer reticular supporting frame of the test sample effectively reduces the deformation of Cu-TSV thin film during clamping operation. The stress resulting from electrodepositon process is minimized by fabricating Cu-TSV thin film on surface-treated titanium seed layer. The process of titanium seed layer avoids alkali corrosion and simplifies fabrication procedure compared with that of the traditional Cr/Cu seed layer. Both finite-element method (FEM) simulation and experimental results indicates the advantages of this new design. The test sample fabricated by the optimized process well coordinates with our micro-tensile system. The Young's modulus and the ultimate tensile strength of tested Cu-TSV thin film measured by our micro-tensile system are 25.4∼32.9GPa and 574∼764MPa, respectively.
本文提出了一种新型的用于单轴微拉伸试验的Cu-TSV微尺度独立试样。设计了变形缓冲网状支撑架,有效降低了Cu-TSV薄膜在夹紧过程中的变形。通过在表面处理过的钛种层上制备Cu-TSV薄膜,使电沉积过程中产生的应力最小化。与传统的Cr/Cu种层工艺相比,钛种层工艺避免了碱腐蚀,简化了制作工艺。有限元模拟和实验结果均表明了该设计的优越性。经优化的工艺制备的试样与微拉伸系统配合良好。微拉伸系统测得Cu-TSV薄膜的杨氏模量和极限拉伸强度分别为25.4 ~ 32.9GPa和574 ~ 764MPa。
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引用次数: 1
期刊
2011 International Symposium on Advanced Packaging Materials (APM)
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