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2011 International Symposium on Advanced Packaging Materials (APM)最新文献

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Processing technology of embedded thin-film resistor materials 嵌入式薄膜电阻材料的加工技术
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105671
Lifei Lai, R. Sun, T. Zhao, Xiaoliang Zeng, Shuhui Yu
It is relatively rare for us to research Embedded Thin-Film Resistor (ETFR) Materials in domestic. This paper describes the development history and present situation of the ETFR, the whole process technology is told, the urgency of domestic products is revealed, the thermal stability and microscopic characteristics of the Ni-Cr (80/20 wt.%) ETFR material that we have researched are introduced, the possible development and application is also tentatively discussed.
嵌入式薄膜电阻器(ETFR)材料的研究在国内还比较少见。本文叙述了ETFR的发展历史和现状,叙述了整个工艺技术,揭示了国内产品的迫切性,介绍了我们所研究的Ni-Cr (80/ 20wt .%) ETFR材料的热稳定性和微观特性,并对可能的开发应用进行了初步探讨。
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引用次数: 7
A new package structure with power stacked-die multi-row lead and process flow 一种新的封装结构,采用功率叠层多排引线和工艺流程
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105755
Shunan Qiu, F. Zong, Tian Jiang
SIP (System in Package), enhanced power capability and high I/O count are three technological trends of semiconductor packaging. Power Stacked-die Multi-row Lead package could synthesize these three advanced features into one single package by utilizing the stacked-die structure, Al wires and multi-row leads. The manufacturing process flow consists of twice die bonding, wire bonding, molding and lead trimming and forming processes. This paper will also analyze the potential issues of manufacturing process and propose the corresponding solutions.
SIP (System in Package)、增强功率和高I/O数是半导体封装的三大技术趋势。功率堆芯多排引线封装利用堆芯结构、铝线和多排引线,将以上三个先进特性综合到一个封装中。制造工艺流程包括两次模具粘接,焊丝粘接,成型和引线修整和成型工艺。本文还将分析制造过程中可能存在的问题,并提出相应的解决方案。
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引用次数: 0
Optical simulation analysis of high power LED package structure 大功率LED封装结构的光学仿真分析
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105680
Yinong Liu, Yiping Wu, B. An
The single LED package structure determines the light intensity distribution and the well-designed package structure will be conductive to light emitting and improve its external quantum efficiency. This paper based on the optical package structure of high power LED, in order to analyze the influence of the structure of LED package on optical performance and the feasibility of the packaging structure design, the simplified high power LED optical models were established in Tracepro software. The light distribution curve of LED was obtained and the difference between measured data and simulation result was compared. By changing the LED optical model parameters in the experiment, such as: the shape of reflector, lens design and the position of phosphors to get the light distribution curves under different parameters of package structure and then we analyze the effect of various packaging structures on optical performance to find the package structure optimization, so that it could be used in actual production getting a higher available luminous flux and the light extraction. What's more, designing a package structure which can be achieving the specific light intensity distribution meets the requirements of the LED light source in different areas.
单一的LED封装结构决定了光强分布,设计良好的封装结构将有利于发光,提高其外部量子效率。本文以大功率LED的光学封装结构为基础,为了分析LED封装结构对光学性能的影响以及封装结构设计的可行性,在Tracepro软件中建立了简化的大功率LED光学模型。得到了LED的光分布曲线,并比较了实测数据与仿真结果的差异。在实验中通过改变LED的光学模型参数,如:反射镜的形状、透镜的设计以及荧光粉的位置,得到不同封装结构参数下的光分布曲线,然后分析不同封装结构对光学性能的影响,找到优化的封装结构,从而可以在实际生产中使用,获得更高的有效光通量和光提取。设计一种能够实现特定光强分布的封装结构,满足不同区域对LED光源的要求。
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引用次数: 3
Synthesis and low-temperature sintering of tin-doped silver nanoparticles 锡掺杂纳米银的合成与低温烧结
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105702
Yujun Zhang, Hui Yu, Liangliang Li
Ag nanoparticles have been widely used in electronic packaging due to their low-temperature sintering properties. It is important to lower the melting point of Ag nanoparticles to achieve a better electrical/thermal conduction and mechanical strength. In this paper, a large amount of Sn-doped Ag nanoparticles with a size less than 10 nm were synthesized and the EDS and XRD data showed that the Sn atoms entered the Ag lattice. The sintering properties of the nanoparticles baked at different temperatures was investigated by SEM and a larger coalescence was observed for the Sn-doped Ag nanoparticles compared to the pure Ag nanoparticles, indicating that Sn helped the sintering of the nanoparticles. TGA and DSC experiments were also carried out to study the sintering process in detail.
银纳米颗粒由于其低温烧结的特性,在电子封装中得到了广泛的应用。降低银纳米颗粒的熔点对获得更好的导电/热传导和机械强度具有重要意义。本文合成了大量尺寸小于10 nm的掺锡银纳米颗粒,EDS和XRD数据表明Sn原子进入Ag晶格。通过扫描电镜研究了不同温度下纳米颗粒的烧结性能,与纯银纳米颗粒相比,掺锡银纳米颗粒的聚结更大,表明锡有助于纳米颗粒的烧结。通过TGA和DSC实验对烧结过程进行了详细的研究。
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引用次数: 0
The re-evaluation of mechanical properties of wire bonding 金属丝粘接力学性能的再评价
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105705
A. Jalar, M. Zulkifli, N. Othman, S. Abdullah
Wire bonding is the most popular interconnection technique that has been used in microelectronics packaging due to its maturity and cost effectiveness. The technology advances in the era of miniaturization and multifunction have urges the need for the smaller wire bond size to cope with the decrease of bond pad pitches. Ultimately, this will introduces al lot of technology challenges in the characterization and performance of wire bonding micromechanical properties. The conventional tests such as wire pull and ball shear tests provide inadequate information in respect of bonding and metallurgical response of the interconnection. This is because the evaluations of wire bond performance based on conventional tests are more into qualitative results or failure modes rather than detailed quantitative results. Furthermore, the results obtained through wire pull and ball shear tests will change and introduce a lot of variations as the ball bond diameter become smaller. In the present analysis, nanoindentation test was introduced in order to provide more adequate information about the quality of wire bond. Nanoindentation test provides the micromechanical properties in terms of hardness and reduced modulus value in the small length scale. This will facilitate the micromechanical properties measurement of the wire bond. In addition, the continuous measurement of stiffness provided from nanoindentation test realizes the qualitative results of materials such as deformation, strain hardening effect and creep behaviour. Wire bonding process was prepared using thermosonic wire bonding technology using 25 μm diameter of gold wire on the Aluminium bond pad. The nanoindentation test was conducted at various locations on the ball bond that has been cross-sectioned diagonally prior to the indentation process. To further investigate the micromechanical properties, the location of indentations was divided into two zones namely Zone 1 and Zone 2. Zone 1 is located at the area near to the intermetallic layer of Au and Al, while Zone 2 is located at deformed ball bond created from the inner chamfer of capillary. The results show that the micromechanical properties of ball bond vary throughout the location of indentations. The hardness and the reduced modulus for the indentations that located at the Zone 1 have higher average values compared to that of the indentations that located at the Zone 2. The average value of hardness and reduced modulus for the indentations at the Zone 1 are 1.011 GPa and 88.652 GPa, respectively. While the average value of hardness and reduced modulus for the indentations at the Zone 2 are 0.853 GPa and 70.652 GPa, respectively. In addition, indentation 1 of Zone 1 that located perpendicular to the effect of deformation created from the end of capillary has the highest value of hardness with value of 1.156 GPa. The value of hardness for the indentations 3 and 4 of Zone 1 has the lowest value of hardness with value of 0.928 GPa and 0.834 GPa, re
线键合是微电子封装中最常用的互连技术,由于其成熟和成本效益。微型化和多功能化时代的技术进步促使人们需要更小的线键尺寸来应对键垫间距的减小。最终,这将引入许多技术挑战,在表征和性能的线键合微机械性能。传统的试验,如拉线和球剪试验,在连接和冶金响应方面提供的信息不足。这是因为基于常规试验的钢丝粘结性能评价更多地是定性结果或失效模式,而不是详细的定量结果。此外,随着球黏结直径的减小,拉丝和球剪切试验的结果也会发生变化,产生很大的变化。在分析中引入纳米压痕测试是为了提供更充分的信息来了解焊丝结合的质量。纳米压痕测试在小长度尺度上提供了硬度和降低模量的微观力学性能。这将有利于线键微观力学性能的测量。此外,纳米压痕试验提供的连续刚度测量实现了材料变形、应变硬化效应和蠕变行为等定性结果。采用热超声焊线技术,在铝焊盘上制备了直径为25 μm的金丝焊线。纳米压痕测试是在压痕处理前对角线横截面的球键上的不同位置进行的。为了进一步研究压痕的微观力学性能,将压痕的位置划分为1区和2区。1区位于Au和Al金属间层附近区域,2区位于毛细管内倒角形成的变形球键处。结果表明,随着压痕位置的不同,球粘结剂的微观力学性能有所不同。区1的压痕硬度和降低模量的平均值高于区2的压痕。1区压痕的硬度平均值为1.011 GPa,降低模量平均值为88.652 GPa。2区压痕的硬度平均值为0.853 GPa,降低模量平均值为70.652 GPa。另外,1区压痕1位于毛细末端产生的变形效应垂直方向,硬度最高,为1.156 GPa。区1的压痕3和压痕4的硬度值最低,分别为0.928 GPa和0.834 GPa。硬度和折减模量与材料的屈服强度和扩散系数有关。因此,至少从冶金学的角度来看,纳米压痕试验的结果有助于解释球键的强化和粘合性。因此,在常规试验的基础上,采用纳米压痕试验对金属丝键合材料的力学性能进行重新评价是一种合适的方法。
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引用次数: 4
Stress simulation for 2N gold wires and evaluation on the stitch bond shapes 2N金丝的应力模拟及缝键形状评价
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105722
Weidong Huang, D. Bai, Andy Luo
Finite Element (FE) simulation is an effective approach to investigate the thermal stress status and the reliability trend when qualifying a new packaging material going through the reliability test. However, simulation of thermal stresses in gold wires was rarely reported in previous days due to the hardness in FE model building. This study performs 3D modeling to evaluate the thermal stresses in 2N gold wires with the full package model to identify which wires to peel for process control setup. The results from this modeling will be used to verify the second bond to file the process specification of wire peel test. The FE model in this paper describes a PBGA package with 2N gold wires surrounded by mold compound and other parts of the package. Stress evaluation is done through discussing the Von Mises stress, the equivalent plastic strain and the peeling stress. TC (temperature cycle) condition is applied in the modeling. The simulation results indicate that shorter wire(s) has higher stress than longer wire(s) and shorter corner wire(s) has the highest propensity to fail in TC. Different from the other wires, the highest peeling stress on bonding interface for the shorter center wire(s) is at the wire heel location instead of the tail end of the stitch bond. The wire heel location is usually regarded as the sensitive region related with the initial crack leading to the stitch bond failure. Thus, the shorter corner and center wire(s) should be regarded as high priority to be wire peeled and filed into wire peel specification. Besides, the relationship between stress status (reliability propensity) of stitch bond and the stitch bond shape is discussed. According to the measurement data of various stitch shapes, three typical stitch bond shapes (marked as A, B and C) are proposed and modeled. The modeling data show that the shortest stitch length (shape A) has the highest stress and plastic strain in the stitch bond comparing with the other shapes, and produces the highest peeling stress at bond interface. It might imply that the shortest stitch length could cause the higher propensity leading to bond lift in stress test. It could become a guideline for wire bond process that engineers should avoid forming the short stitch length when bonding 2N gold wires.
有限元模拟是研究新型包装材料在可靠性试验中热应力状态和可靠性趋势的有效方法。然而,由于金丝在有限元模型构建中的硬度问题,以往对金丝的热应力模拟很少报道。本研究使用全封装模型进行3D建模,以评估2N金线的热应力,以确定哪些线需要剥离以进行过程控制设置。该模型的结果将用于验证第二次粘结,以提交电线剥离试验的工艺规范。本文的有限元模型描述了一种2N金线被模具化合物和封装的其他部分包围的PBGA封装。通过讨论Von Mises应力、等效塑性应变和剥离应力进行了应力评估。模型采用温度循环(TC)条件。仿真结果表明,短线比长线具有更高的应力,短角线的失效倾向最高。与其他焊丝不同的是,较短的中心焊丝在焊接界面上最大的剥离应力出现在焊丝的后跟位置,而不是焊接的尾端。钢丝后跟位置通常被认为是与初始裂纹有关的敏感区域,从而导致针接失效。因此,较短的角线和中心线应优先考虑去皮,并纳入去皮规范。此外,还讨论了针键的应力状态(可靠性倾向)与针键形状之间的关系。根据各种针型的测量数据,提出了三种典型的针型(标记为A、B、C),并建立了模型。建模数据表明,与其他形状相比,最短的针长(形状A)在针键中具有最大的应力和塑性应变,并且在键界面处产生最大的剥离应力。这可能暗示,在应力测试中,较短的针长可能导致较高的倾向,从而导致粘结提升。工程师在焊2N金线时应避免形成短针长,这可能成为焊线工艺的指导方针。
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引用次数: 4
Effect of different latent curing agents on the performance of isotropy conductive adhesives and its application in LED 不同潜固化剂对各向同性导电胶粘剂性能的影响及其在LED中的应用
Pub Date : 2011-12-19 DOI: 10.1109/ISAPM.2011.6105750
Ling Wang, Hongqin Wang, Chao Wan, Pengcheng Wang, Mingyu Li, Bin Du, Meiling Deng, Lijiao He
The effect of three kind latent curing agents (methylhexahydrophthalic anhydride, dicyandiamide and phenolic resin) on the performance of isotropy conductive adhesives were investigated. The thermal stability, lap shear strength, volume resistivity of ECAs were tested and the reliabillity of its application in LED was also evaluated. It was found that the ECA with MeHHPA as hardner showed the best combination performance.
研究了三种潜固化剂(甲基六氢邻苯二酸酐、双氰胺和酚醛树脂)对各向同性导电胶粘剂性能的影响。测试了ECAs的热稳定性、搭接剪切强度、体积电阻率,并评价了其在LED中的应用可靠性。结果表明,以MeHHPA为硬化剂的ECA复合效果最佳。
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引用次数: 0
Study on the environmental performance of additional vinyl LSR 附加乙烯基LSR的环保性能研究
Pub Date : 2011-10-01 DOI: 10.1109/ISAPM.2011.6105735
Y. Li, Z. Xia, Y. Lei, Hu Zhou
The performance of additional vinyl liquid silicone rubber (LSR) were investigated based on accelerated aging test in different environment. The mechanical properties were studied in different experimental environments. Meanwhile, the cross-linking densities of the investigated samples were obtained by equilibrium swelling method. The article analyzed the changes of cross-linking density in different environments with time. The results showed that the tensile strength and elongation of vinyl LSR at high temperature and humidity conditions fluctuated gently, while the hardness increased greatly with time. The influence of salt spray corrosion on its performance was little, and its cross-linking density with its mechanical properties showed variation trend. The SEM image of the rubber's fracture topography showed that the cross-linking was compact and consistent.
通过加速老化试验,研究了添加乙烯基液体硅橡胶在不同环境下的性能。在不同的实验环境下对其力学性能进行了研究。同时,用平衡膨胀法得到了所研究样品的交联密度。分析了不同环境下交联密度随时间的变化。结果表明:在高温高湿条件下,乙烯基LSR的抗拉强度和伸长率波动不大,而硬度随时间的增加而大幅度增加;盐雾腐蚀对其性能影响不大,交联密度随力学性能呈变化趋势。橡胶断口形貌的SEM图像显示,交联紧密一致。
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引用次数: 1
A novel photoresist stripper for bumping technology 一种用于碰撞技术的新型光刻胶剥离剂
Pub Date : 2011-10-01 DOI: 10.1109/ISAPM.2011.6105697
Libbert Peng, Bing Liu, Justan Sun
Both liquid film and dry film photoresists are used broadly in bumping technology. As of today, different strippers are used to remove them separately, which adds extra cost in handling different photoresist consumables in different process schemes. In this paper, a well-designed and unique stripper is introduced to address liquid film and dry film photoresist strip compatibility issue in mixed solvents system. The results indicate the stripper can remove both liquid film and dry film photoresists at the same operation temperature. Through the dissolution mechanism, the bumps and Cu substrate are well protected under different process time
液体膜和光阻剂和干膜光阻剂在碰撞技术中应用广泛。到目前为止,不同的剥离剂分别用于去除它们,这增加了在不同工艺方案下处理不同光刻胶耗材的额外成本。本文介绍了一种设计新颖的脱模器,用于解决混合溶剂体系中液膜与干膜光刻胶胶条的相容性问题。结果表明,在相同的操作温度下,该汽提器可以同时去除液膜和干膜光刻胶。通过溶解机制,在不同的工艺时间下,凸起和Cu衬底都得到了很好的保护
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引用次数: 1
Design and fabrication of Cu-TSV free-standing specimen for uniaxial micro-tensile test Cu-TSV单轴微拉伸试验独立试样的设计与制作
Pub Date : 2011-10-01 DOI: 10.1109/ISAPM.2011.6105725
Junyi Li, Hong Wang, Huiying Wang, Z. Zhang, P. Cheng, G. Ding
A novel test sample with a micro scale free-standing specimen of Cu-TSV used for uniaxial micro-tensile test is presented in this paper. Design of a deformation-buffer reticular supporting frame of the test sample effectively reduces the deformation of Cu-TSV thin film during clamping operation. The stress resulting from electrodepositon process is minimized by fabricating Cu-TSV thin film on surface-treated titanium seed layer. The process of titanium seed layer avoids alkali corrosion and simplifies fabrication procedure compared with that of the traditional Cr/Cu seed layer. Both finite-element method (FEM) simulation and experimental results indicates the advantages of this new design. The test sample fabricated by the optimized process well coordinates with our micro-tensile system. The Young's modulus and the ultimate tensile strength of tested Cu-TSV thin film measured by our micro-tensile system are 25.4∼32.9GPa and 574∼764MPa, respectively.
本文提出了一种新型的用于单轴微拉伸试验的Cu-TSV微尺度独立试样。设计了变形缓冲网状支撑架,有效降低了Cu-TSV薄膜在夹紧过程中的变形。通过在表面处理过的钛种层上制备Cu-TSV薄膜,使电沉积过程中产生的应力最小化。与传统的Cr/Cu种层工艺相比,钛种层工艺避免了碱腐蚀,简化了制作工艺。有限元模拟和实验结果均表明了该设计的优越性。经优化的工艺制备的试样与微拉伸系统配合良好。微拉伸系统测得Cu-TSV薄膜的杨氏模量和极限拉伸强度分别为25.4 ~ 32.9GPa和574 ~ 764MPa。
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引用次数: 1
期刊
2011 International Symposium on Advanced Packaging Materials (APM)
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