Efficient thermal management remains a critical challenge for metal hydride-based hydrogen storage systems. Phase change materials (PCMs) are considered a promising thermal regulation strategy owing to their latent heat storage capacity. However, the heat transfer and reaction rates are severely limited by low thermal conductivity and high resistance to heat transfer. This study develops a transient two-dimensional numerical model integrating reaction kinetics, heat conduction, and phase change. It proposed penetrating radial fins to enhance heat transfer and thermal coupling between the PCM and hydride bed, reducing hydrogen storage time from 1910 s (case without fin) to 789 s (case with penetrating radial fins). Three fin geometries (V-type, T-type, and Y-type) were designed and investigated under typical absorption conditions. The results show that the Y-type fin reduces the hydrogen storage time from 654 s to 408 s, corresponding to improvements in the average reaction rate of 16.2% and 37.6% compared to the T-type and V-type designs, respectively. Subsequently, multi-parameter optimization was performed on the Y-type fins, considering the branch angle, the main-to-secondary branch length ratio, the number of fins, and the thermal conductivity. The optimized Y-type fin achieves a more uniform temperature distribution across the reactor, which contributes to the kinetic enhancement. This work introduces a systematically optimized, interface-targeted fin design that directly bridges MH reaction heat release with PCM latent heat storage, which provides a viable design framework for PCM coupled hydrogen storage reactor systems.
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