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2011 12th Intl. Conf. on Thermal, Mechanical & Multi-Physics Simulation and Experiments in Microelectronics and Microsystems最新文献

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Developing the mesoscale stress-strain curve to failure 建立破坏的中尺度应力-应变曲线
N. Iwamoto
Developing the stress response using the molecular and mesoscale levels is fairly reliable during the initial strain. For instance, modulus is a property that can be established using these techniques and the continuity of scale suggests that both may be used to establish modulus for parameterizing a macroscale model when measured properties are unavailable. However, the latter part of the stress/strain response that helps to establish ties to crack propagation still needs attention. One problem that was previously found was questionable lack of void formation in crosslinked systems due to superficially clean adhesive separation in the simulations. One way to overcome this lack of voiding was to determine how to develop bond breakage criterion that would allow surfaces to develop. This paper discusses development and application of bond breakage, and the impact on the simulated stress/strain curves using mesoscale models.
在初始应变过程中,利用分子和中尺度水平发展应力响应是相当可靠的。例如,模数是可以使用这些技术建立的属性,尺度的连续性表明,当测量的属性不可用时,这两种技术都可以用来建立参数化宏观尺度模型的模数。然而,有助于建立裂纹扩展联系的应力/应变响应的后一部分仍然需要注意。先前发现的一个问题是,在模拟中,由于表面清洁的粘合剂分离,交联系统中缺乏空隙形成。克服这种缺乏空隙的一种方法是确定如何制定允许表面发展的键断标准。本文讨论了粘结断裂的发展和应用,以及中尺度模型对模拟应力/应变曲线的影响。
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引用次数: 8
Heat sink design for optimal thermal management 散热器设计为最佳的热管理
D. Hofinger, M. Jungwirth, H. Pflugelmeier, A. Eder
Increasing power density in power electronics applications requires optimum design of the cooling system. Finding the optimum design by manufacturing prototypes is often difficult, time consuming and expensive due to the large number of variable parameters. The choice of the optimal heat sink-fan combination can be assisted by a number of different numerical simulation methods. In a case study of a typical heat sink-fan combination in a welding machine, a comparison is presented between a full CFD-simulation and an optimization routine, embedded in a Matlab graphical user interface. After a short review of the physical background and the underlying mathematical algorithm, the advantages and disadvantages/drawbacks are detailed.
在电力电子应用中,提高功率密度需要优化冷却系统的设计。由于大量的可变参数,通过制造原型来寻找最佳设计往往是困难的、耗时的和昂贵的。通过多种不同的数值模拟方法,可以帮助选择最佳的散热器-风扇组合。在一个典型的焊接机散热器-风扇组合的案例研究中,提出了一个完整的cfd模拟和优化程序之间的比较,嵌入在Matlab图形用户界面。在简要回顾了物理背景和基础数学算法之后,详细介绍了优点和缺点/缺点。
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引用次数: 1
Degradation of epoxy lens materials in LED systems 环氧透镜材料在LED系统中的降解
S. Koh, W. V. Driel, Guoqi Zhang
Due to their long lifetime and high efficacy, solid state lighting (SSL) has the potential to revolutionize the illumination industry. The long lifetime claimed by the manufacturers is often based solely on the estimated depreciation of lumen for a single LED operating at 25°C. However, self heating and high environmental temperature which will lead to increased junction temperature and degradation due to electrical overstress can shorten the life of light emitting diode. Furthermore, each SSL system includes different components such as the optical part, electrical driver and interconnections. The failure/degradation of any components wills severely affects the performance and reliability of whole system and hence the weakest component will become the bottleneck for the reliability and lifetime of the module. Literature reviews of the factors influencing the life of LED lamps identified the degradation of the epoxy lens and plastic package due to the junction temperature and voltages as one of the common failure mode. In this research, a methodology to predict the degradation of the epoxy lens has been proposed. In order to correlate the mean time to failure as a function of the junction temperature and the inputted voltage, the simplified Eyring models had been proposed in this research. Since the life of a SSL system is subjected to varying loading condition, another objectives of this research is to present a methodology to predict the life of a SSL under changing condition.
由于其长寿命和高效率,固态照明(SSL)有可能彻底改变照明行业。制造商声称的长寿命通常仅仅基于单个LED在25°C下工作的流明估计折旧。然而,自加热和高环境温度会导致结温升高和电超应力退化,从而缩短发光二极管的寿命。此外,每个SSL系统包括不同的组件,如光学部分、电气驱动器和互连。任何组件的失效/退化都会严重影响整个系统的性能和可靠性,因此最弱的组件将成为模块可靠性和寿命的瓶颈。对影响LED灯具寿命因素的文献综述发现,结温和电压导致的环氧树脂透镜和塑料封装的降解是常见的失效模式之一。本研究提出了一种预测环氧透镜降解的方法。为了将平均失效时间与结温和输入电压的关系联系起来,本文提出了简化的Eyring模型。由于SSL系统的寿命受到不同负载条件的影响,本研究的另一个目标是提出一种在变化条件下预测SSL寿命的方法。
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引用次数: 21
FE modeling of Cu wire bond process and reliability 铜丝键合过程的有限元建模及可靠性研究
C. Yuan, E. Weltevreden, Pieter van dan Akker, R. Kregting, J. de Vreugd, G. Zhang
Copper based wire bonding technology is widely accepted by electronic packaging industry due to the world-wide cost reduction actions (compared to gold wire bond). However, the mechanical characterization of copper wire differs from the gold wire; hence the new wire bond process setting and new bond pad structure is required. It also refers to the new intermetallic compound (IMC) will form at the interface of wire and bond pad. This paper will present the finite element analysis of the copper wire bond process and IMC forming and results in the stress pattern shift during the processes.
铜基线键合技术被电子封装行业广泛接受,因为世界范围内的成本降低行动(与金线键合相比)。然而,铜线的力学特性与金线不同;因此,需要新的焊线工艺设置和新的焊盘结构。也指在焊丝与焊盘界面处形成新的金属间化合物(IMC)。本文将对铜线结合过程和IMC成形过程进行有限元分析,并分析在此过程中应力模式变化的原因。
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引用次数: 6
Board level flat and vertical drop impact reliability for wafer level chip scale package 板级平面和垂直跌落影响晶圆级芯片规模封装的可靠性
R. Qian, Y. Liu, Jihwan Kim, S. Martin
In this paper, a comprehensive modeling is carried out to investigate the dynamic behaviors of WL-CSP subjected to both flat and vertical drop impacts. The non-linear dynamic properties include solder, Cu pad and the metal stacking under the UBM. Both of the JEDEC standard flat drop test and the vertical drop test modeling for different solder bump height are studied. The results showed that, in the JEDEC standard flat drop test, Stress of the corner balls at each WL-CSP is much higher than the balls in other locations on the same components. The results showed the vertical drop stress is lower than the flat drop stress. The result of JEDEC standard flat drop test modeling showed that the higher solder joint of the WL-CSP can result in lower plastic impact energy but higher tensile (first principal) stress S1 at solder joint.
本文对WL-CSP在平面和垂直跌落冲击下的动力学行为进行了综合建模研究。非线性动态特性包括钎料、铜垫和金属在UBM下的堆积。研究了JEDEC标准跌落试验和不同凸点高度下的垂直跌落试验模型。结果表明,在JEDEC标准平落试验中,各WL-CSP角球的应力均远高于同一构件上其他位置的角球。结果表明,垂直跌落应力小于平面跌落应力。JEDEC标准跌落试验模型结果表明,焊点质量分数越高,焊点的塑性冲击能越低,但焊点处的拉伸(第一主)应力S1越高。
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引用次数: 4
Simulation of lateral effect in emitter region of silicon solar cells for concentrated sunlight 聚光硅太阳能电池发射极区侧向效应的模拟
A. Alimardani, N. Manavizadeh, A. Afzali-Kusha, E. Asl-Soleimani
The loss due to lateral current flow in top diffused layer is one of the most important mechanisms of loss associated with top contacts and can be a limiting factor causing the reduction of cell efficiency especially for cells made to operate at high sun concentrations, because of higher level of current density and voltage drop. To optimize the design of grid contact, it is necessary to know the exact distributions of voltage and lateral and vertical current densities. In this work, a common structure of silicon solar cell is simulated at different levels of sun light concentrations where the lateral current density and voltage distributions are examined for different depths of emitter layer and bias voltages. In addition, the effect of lateral distribution of diffused layer on output power and efficiency for different illuminations is described. Also voltage and lateral current distributions in two bias voltages (maximum power voltage and open circuit voltage) and the influence of illumination are modeled by some analytical functions.
由于顶部扩散层的横向电流流动造成的损耗是与顶部触点相关的最重要的损耗机制之一,并且可能是导致电池效率降低的限制因素,特别是对于在高太阳浓度下工作的电池,因为更高的电流密度和电压降。为了优化栅极接触的设计,有必要了解电压、横向和纵向电流密度的确切分布。在这项工作中,模拟了一种常见的硅太阳能电池结构在不同水平的太阳光浓度下,研究了不同发射层深度和偏置电压下的横向电流密度和电压分布。此外,还讨论了不同照度下扩散层的横向分布对输出功率和效率的影响。用一些解析函数模拟了两个偏置电压(最大功率电压和开路电压)下的电压和侧电流分布以及光照的影响。
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引用次数: 0
Study on passive micro direct methanol fuel cell 被动式微型直接甲醇燃料电池的研究
Cao Yi-jiang, Yufeng Zhang, Xu Biao, Y. Jinghua, Xiaowei Liu
In order to overcome the disadvantages of low mass transport efficiency of oxygen to the cathode and poor performance of passive micro direct methanol fuel cells (DMFC), the structures of the cathode current collector for the passive micro DMFC have been studied. The passive micro DMFC employing the cathode current collector with the planar perforated-plate structure has been fabricated. The effect of the anode methanol concentration and the opening area ratio of the cathode on the performance has been investigated. Owing to the influence of contact resistance and oxygen mass transport, the passive micro DMFC exhibits the optimal performance when opening ratio is 50%. Furthermore, the new parallel channels structure of the cathode current collector has been proposed, and the corresponding passive micro DMFC has also been fabricated by utilizing micro precision processing technology. The test results indicate that the mass transfer of oxygen and performance stability have been improved based on the cathode current collector with the parallel channels structure compared to the conventional planar structure. Moreover, a maximum output power density of 9.7 mW/cm2 is achieved. The above studies might be helpful for the developing and application of portable micro power systems.
为了克服无源微型直接甲醇燃料电池(DMFC)阴极氧质量传递效率低和性能不佳的缺点,对无源微型直接甲醇燃料电池(DMFC)阴极集流器的结构进行了研究。制备了采用平面多孔板结构的阴极集流器的无源微型DMFC。研究了阳极甲醇浓度和阴极开口面积比对性能的影响。由于接触电阻和氧质量输运的影响,无源微型DMFC在开孔率为50%时表现出最佳性能。在此基础上,提出了新型阴极集流器并联通道结构,并利用微精密加工技术制备了相应的无源微型DMFC。实验结果表明,与传统的平面结构相比,采用平行通道结构的阴极集流器提高了氧的传质性和性能稳定性。此外,最大输出功率密度达到9.7 mW/cm2。上述研究对便携式微电源系统的开发和应用具有一定的指导意义。
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引用次数: 0
Thermal transient analysis of LED array system with in-line pin fin heat sink 直插式引脚翅片散热器LED阵列系统的热瞬态分析
Fengze Hou, Daoguo Yang, G.Q. Zhang, Yang Hai, Dongjing Liu, Lei Liu
In this paper, a 3 W high power LED array system with an in-line pin fin heat sink is designed, fabricated, and investigated for thermal transient analysis. Preliminary finite element simulation is conducted by ANSYS, and LED array average junction temperature is about 40.9°C. In the experiment, electrical test method is used to evaluate the heat dissipation effect of the LED array system. Experiment results show that the system works well. The cumulative thermal resistance of the system is about 6.7K/W, and corresponding LED array average junction temperature is about 40.5°C. It is found that the simulation result is consistent with the experimental result. The error is about 1%. It is also found that, in order to get accurate thermal resistance of every kind of material in the heat flow path, we should analyze the curves of cumulative and differential structure function simultaneously.
本文设计、制作了一种具有直插式引脚翅片散热器的3w大功率LED阵列系统,并对其进行了热瞬态分析。利用ANSYS进行初步有限元仿真,LED阵列平均结温约为40.9℃。在实验中,采用电气测试的方法对LED阵列系统的散热效果进行了评价。实验结果表明,该系统运行良好。该系统的累积热阻约为6.7K/W,对应的LED阵列平均结温约为40.5℃。仿真结果与实验结果吻合较好。误差约为1%。研究还发现,为了准确得到各种材料在热流路径上的热阻,需要同时分析累积结构函数和微分结构函数的曲线。
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引用次数: 13
Non-equilibrium molecular dynamics simulation of heat transfer in carbon nanotubes - verification and model validation 碳纳米管传热的非平衡分子动力学模拟——验证和模型验证
T. Falat, B. Platek, J. Felba
Currently there is a lot of ongoing research towards estimation the thermal conductivity of carbon nanotubes (CNT). In the current paper thermal conductivity of SWNT were studied by using non-equilibrium molecular dynamics (NEMD) simulations (implemented in Materials Studio software, Accelerys Inc.). The NEMD technique is a direct approach which includes the computation of heat transport coefficients from flux-force relations, analogous to the macroscopic definition in irreversible thermodynamics. Simulations in nano- and atomic-scale can cause problems with model validation and with algorithm verification. The novel approach based on simulation of known material such as silicon were applied. The current paper focuses on the obtained results of model validation and verification of simulation algorithm.
目前,对碳纳米管的热导率进行了大量的研究。在当前的论文中,我们使用非平衡分子动力学(NEMD)模拟(在Materials Studio软件,Accelerys Inc.中实现)研究了SWNT的导热性。NEMD技术是一种直接的方法,它包括从通量-力关系计算热传递系数,类似于不可逆热力学中的宏观定义。在纳米和原子尺度上的模拟可能会导致模型验证和算法验证的问题。采用了基于硅等已知材料模拟的新方法。本文的重点是模型验证和仿真算法验证的结果。
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引用次数: 4
FEA study on electrical interconnects for a power QFN package 电源QFN封装电气互连的有限元分析
E. Almagro, B. B. Hornales, Marvin R. Gestole
This paper presents the results of a numerical analysis on the electrical interconnect options of a Power QFN (PQFN) package, to explore and compare the RDS(ON) performance at DC condition. The modeling involves the PQFN 5mm × 6mm package which initially uses Aluminum wire bonds for interconnection. Competition in the market in terms of better electrical performance packages challenge semiconductor companies to venture into new technology, innovation, process, wafer fabrication, package design changes. For the PQFN, apart from having a thin die with low specific RDS(ON), it is necessary to choose an interconnect which is also electrically efficient. Among the choices aside from the traditional Aluminum round wires are Aluminum ribbon bonding and Cu clip bonding. The comparison is purely based on the electrical performance and the study does not include the cost factors and other material related effects such as stress performance, etc. A commercial FEA code, ANSYS®, is utilized in this study while Solidworks® is used for CAD.
本文介绍了Power QFN (PQFN)封装的电气互连选项的数值分析结果,以探讨和比较直流条件下的RDS(on)性能。建模涉及PQFN 5mm × 6mm封装,最初使用铝线键进行互连。在更好的电气性能封装方面的市场竞争挑战半导体公司冒险进入新技术,创新,工艺,晶圆制造,封装设计的变化。对于PQFN,除了具有低特定RDS(ON)的薄芯片外,还需要选择一种也具有电效率的互连。除了传统的铝圆线外,还可以选择铝带键合和铜夹键合。比较是纯粹基于电气性能,研究不包括成本因素和其他材料相关的影响,如应力性能等。本研究使用商业有限元分析软件ANSYS®,而CAD则使用Solidworks®。
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引用次数: 0
期刊
2011 12th Intl. Conf. on Thermal, Mechanical & Multi-Physics Simulation and Experiments in Microelectronics and Microsystems
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