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2011 12th Intl. Conf. on Thermal, Mechanical & Multi-Physics Simulation and Experiments in Microelectronics and Microsystems最新文献

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Accelerated fatigue testing methodology for reliability assessments of fiber reinforced composite polymer materials in micro/nano systems 微/纳米系统中纤维增强复合聚合物材料可靠性评估的加速疲劳试验方法
S. Rzepka, H. Walter, R. Pantou, Y. Freed, B. Michel
The paper addresses the determination of the effects of time and temperature on strength and lifetime of structural polymer composites. For some time, this topic has already concerned the aerospace industry during their fatigue tests of light structures made of fiber reinforced polymer (FRP) under various loading modes. More recently, the issue has also become of great relevance to applications in microelectronics and micro/nano system technologies. Following the More-than-Moore development strategy, substrates and new innovative structural parts of those systems are exposed to complex and very challenging service conditions (e.g., implantable bio-medical, aeronautic, or automotive applications). In this paper, a new approach to accelerated testing highlighted in open literature has been assessed with respect to its potential for determining the fatigue behavior of composite materials used in microelectronics and micro/nano system technologies.
本文讨论了时间和温度对结构聚合物复合材料强度和寿命影响的测定。一段时间以来,航空航天工业对纤维增强聚合物(FRP)轻型结构在各种载荷模式下的疲劳试验已经引起了人们的关注。最近,这个问题也变得与微电子和微/纳米系统技术的应用密切相关。根据More-than-Moore的发展战略,这些系统的基板和新的创新结构部件暴露在复杂和非常具有挑战性的服务条件下(例如,植入式生物医学,航空或汽车应用)。本文评估了一种新的加速测试方法,该方法在确定微电子和微/纳米系统技术中使用的复合材料的疲劳行为方面具有潜力。
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引用次数: 3
Interaction integral and mode separation for BEoL-cracking and -delamination investigations under 3D-IC integration aspects 在3D-IC集成方面,beol开裂和分层研究的相互作用积分和模式分离
J. Auersperg, R. Dudek, J. Oswald, B. Michel
As a consequence of increasing functional density and miniaturization in microelectronics new low-k and ultra-low-k materials are going to be increasingly used in Back-end of line (BEoL) layers of advanced CMOS technologies. These ongoing trends together with the transition to the use of TSVs for 3D-IC-integration cause novel challenges for reliability analysis and prediction of relevant electronics assemblies. The optimization of fracture and fatigue resistance of those BEoL structures under manufacturing/packaging (during lead-free reflow-soldering, in particular) as well as chip package interaction (CPI) aspects is a key for further enhancements - see also [1]. In particular in this context the evaluation of the risk of delamination at bi-material interfaces and damaging and cracking of materials needs to be improved. The application of advanced finite element techniques combined with experimental observations and validations, provide a way to gain more fundamental knowledge and ultimately, to understand, predict and prevent reliability issues. However, cracking and delamination risk evaluations hang behind the needs - especially for nonlinear, transient, thermal loading of bi-material interface fracture. At this point, the correct mode mixity separation at bi-material interface cracks is a precondition for proper delamination risk evaluation. However, different approaches are known to be dependent on mesh density, integration path and/or reference length. We discuss the use of VCCT and integral fracture concepts for bulk and bi-material interface fracture in multi-scale and multi-failure modeling approaches. Energy release rate (ERR), stress intensity factors (SIF) and the related phase angles as results of the different approaches will be investigated and compared. Analytic relations between them will be pointed out and verified. Therefore, the frequently investigated role of reference length, normalizing length and path dependence for the calculation of the fracture parameters is discussed. Effects on the fracture parameters are finally discussed related to the cracking risk of BEoL structures. The authors combine these numerical approaches with experimental results in order to optimize the toughness for bulk material fracture and interface delamination with regard to structural modifications.
随着微电子领域功能密度和微型化的不断提高,新型低k和超低k材料将越来越多地用于先进CMOS技术的后端(BEoL)层。这些持续的趋势,以及向使用tsv进行3d - ic集成的过渡,给相关电子组件的可靠性分析和预测带来了新的挑战。优化这些BEoL结构在制造/封装(特别是无铅回流焊期间)以及芯片封装相互作用(CPI)方面的抗断裂和抗疲劳性能是进一步增强的关键——参见[1]。特别是在这种情况下,需要改进对双材料界面分层风险的评估以及材料的破坏和开裂。先进的有限元技术结合实验观察和验证的应用,提供了一种获得更多基本知识的方法,最终,理解,预测和预防可靠性问题。然而,开裂和分层风险评估滞后于需求,特别是对于双材料界面断裂的非线性、瞬态、热载荷。此时,双材料界面裂纹处正确的模态混合分离是正确评估分层风险的前提。然而,已知不同的方法取决于网格密度,集成路径和/或参考长度。我们讨论了在多尺度和多破坏建模方法中使用VCCT和整体断裂概念来处理大块和双材料界面断裂。将研究和比较不同方法的能量释放率(ERR)、应力强度因子(SIF)和相关相位角。本文将指出并验证它们之间的解析关系。因此,本文讨论了参考长度、归一化长度和路径依赖对断裂参数计算的作用。最后讨论了与BEoL结构开裂风险相关的断裂参数的影响。作者将这些数值方法与实验结果相结合,以优化大块材料断裂和界面分层的韧性。
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引用次数: 9
Moisture diffusion and integrated stress analysis in encapsulated microelectronics devices 封装微电子器件中的水分扩散和综合应力分析
Xuejun Fan, Jie-Hua Zhao
In this paper, a damage mechanics-based continuum theory is developed to provide a theoretical framework for multi-field problems involving moisture diffusion, heat conduction, moisture evaporation, void growth, and material deformation in a temperature and time-dependent process in encapsulated microelectronics devices. The analysis of moisture diffusion using normalized moisture concentration is re-examined under various conditions, and the applicability of the thermal-moisture analogy is discussed. Effective stress concept is introduced to consider the effect of vapor pressure in the development of a continuum mechanics framework. It turns out that the volumetric strains consist of three parts: thermal expansion (or contraction), hygroscopic swelling, and vapor pressure-induced volumetric strains. Void volume fraction is introduced as a field variable to describe the damage progression. The evolution of void volume fraction is governed by the continuity equation. Vapor pressure is considered as another internal field variable, which is related to moisture evaporation. A complete set of multi-field governing equations are developed. A simplified process, which allows the coupled problem to be solved sequentially, is defined. A bi-material assembly is used to illustrate the multi-field solutions using ANSYS.
本文提出了一种基于损伤力学的连续介质理论,为封装微电子器件中温度和时间相关过程中的水分扩散、热传导、水分蒸发、空隙生长和材料变形等多场问题提供了理论框架。在各种条件下,重新研究了用归一化水分浓度分析水分扩散的方法,并讨论了热-湿类比的适用性。在连续介质力学框架的发展过程中,引入了有效应力的概念来考虑蒸汽压的影响。结果表明,体积应变由热膨胀(或收缩)、吸湿膨胀和蒸汽压诱发的体积应变三部分组成。引入孔隙体积分数作为描述损伤过程的场变量。孔隙体积分数的演化遵循连续性方程。蒸汽压被认为是另一个内部场变量,它与水分蒸发有关。建立了一套完整的多场控制方程。定义了一个简化的过程,使耦合问题可以按顺序求解。以双材料装配为例,说明了ANSYS中的多场求解方法。
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引用次数: 16
Determination of strength of interface in packages based on an approach using coupling of experimental and modeling results 基于实验与建模结果耦合的包装界面强度确定方法
D. Weidmann, G. Dubois, M. Hertl, X. Chauffleur
The aim of this paper is to present the work we realized to determinate the strength of interfaces in a package. The work consisted of coupling experimental and modelling results obtained on the package. The proposed method is very interesting because it can be directly applied on every package design realized in the field of manufacturing. The process consists of cutting the package in some axes in order to create different stress zones. We study the package before and after cutting by TDM, which provides us the deformation history of the package. Then we also use SAM, a process which allows debonding localisation. By matching and fitting experimental data on simulation, we succeed in determining unknown properties.
本文的目的是介绍我们在确定包中的接口强度方面所做的工作。该工作包括在包装上获得的耦合实验和建模结果。提出的方法非常有趣,因为它可以直接应用于制造领域中实现的每一个封装设计。该过程包括在某些轴上切割包装,以产生不同的应力区。研究了TDM切割前后的包件,得到了包件的变形历史。然后我们还使用SAM,这是一个允许脱键定位的过程。通过对模拟实验数据的匹配和拟合,我们成功地确定了未知属性。
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引用次数: 6
Piezoelectric membrane actuator design 压电膜致动器设计
F. Casset, M. Cueff, E. Defay, G. Le Rhun, A. Suhm, P. Ancey, A. Devos
This paper presents the study of piezoelectric actuators. After the description of simulated actuators and simulation conditions, results will be discussed to define the best actuator design in terms of membrane displacement and compactness. The actuator behaviour under temperature variation is also checked.
本文对压电作动器进行了研究。在描述了仿真执行器和仿真条件之后,将讨论结果,以从膜位移和紧凑性方面定义最佳执行器设计。执行器在温度变化下的行为也被检查。
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引用次数: 5
Impact of VDMOS source metallization ageing in 3D FEM wire lift off modeling VDMOS源金属化老化对三维有限元线架建模的影响
E. Marcault, T. Azoui, P. Tounsi, M. Breil, A. Bourennane, P. Dupuy
Based on 3D FEM electro-thermal simulations, we explore the thermal impact of source metallization ageing inducing a bonding wire lift off on a VDMOS device. This kind of failure is usually modeled by changing the geometry of the assembly[1][2], without considering the physical properties evolution of aged materials such as the source metallization [3]. This work aims to highlight the importance of taking into account material evolution due to ageing in 3D FEM electro-thermal simulations.
基于三维有限元电热模拟,研究了源金属化老化对VDMOS器件键合线脱落的热影响。这种失效通常通过改变组件的几何形状来建模[1][2],而不考虑老化材料的物理性质演变,如源金属化[3]。这项工作旨在强调在三维有限元电热模拟中考虑材料老化的重要性。
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引用次数: 1
Prognostics and health monitoring of electronic systems 电子系统的预测和健康监测
P. Lall, Ryan Lowe, K. Goebel
Structural damage to BGA interconnects incurred during vibration testing has been monitored in the pre-failure space using resistance spectroscopy based state space vectors, rate of change of the state variable, and acceleration of the state variable. The technique is intended for condition monitoring in high reliability applications where the knowledge of impending failure is critical and the risks in terms of loss-of-functionality are too high to bear. Future state of the system has been estimated based on a second order Kalman Filter model and a Bayesian Framework. The measured state variable has been related to the underlying interconnect damage in the form of inelastic strain energy density. Performance of the prognostication health management algorithm during the vibration test has been quantified using performance evaluation metrics. The methodology has been demonstrated on leadfree area-array electronic assemblies subjected to vibration. Model predictions have been correlated with experimental data. The presented approach is applicable to functional systems where corner interconnects in area-array packages may be often redundant. Prognostic metrics including α-λ metric, sample standard deviation, mean square error, mean absolute percentage error, average bias, relative accuracy, and cumulative relative accuracy have been used to assess the performance of the damage proxies. The presented approach enables the estimation of residual life based on level of risk averseness.
利用基于状态空间矢量、状态变量变化率和状态变量加速度的电阻谱,在失效前空间监测了振动测试过程中BGA互连的结构损伤。该技术旨在用于高可靠性应用中的状态监测,在这些应用中,对即将发生的故障的了解是至关重要的,并且在功能丧失方面的风险太高而无法承受。基于二阶卡尔曼滤波模型和贝叶斯框架对系统的未来状态进行了估计。测量的状态变量以非弹性应变能密度的形式与潜在的互连损伤相关。使用性能评估指标对振动试验期间的预测健康管理算法的性能进行了量化。该方法已在受振动影响的无铅区域阵列电子组件上进行了验证。模型预测与实验数据相关联。该方法适用于区域阵列封装中的拐角互连可能经常冗余的功能系统。预后指标包括α-λ度量、样本标准差、均方误差、平均绝对百分比误差、平均偏差、相对精度和累积相对精度,已被用于评估损害代理的性能。所提出的方法能够基于风险厌恶程度来估计剩余寿命。
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引用次数: 18
Development of a drop test methodology for solar cells with FEM simulations 太阳能电池跌落试验方法的发展与有限元模拟
F. Kraemer, S. Wiese
The handling of photovoltaic cells is getting a growing concern. Due to the significant fraction of the material costs on the overall costs of solar wafers the cell thickness was reduced from initially 300 µm down to 200 µm or even 150 µm. At the same time, the size of typical cells remained at 156 × 156 mm2. Thus, solar cells have the same thickness like microelectronic chips but their size is about 10 to 15 times higher. Due to this bad aspect ratio, cells are fragile and breakage is an often observed problem during cell handling in common production lines.
光伏电池的处理越来越受到关注。由于材料成本占太阳能晶圆总成本的很大一部分,电池厚度从最初的300µm减少到200µm甚至150µm。同时,典型细胞的大小保持在156 × 156 mm2。因此,太阳能电池具有与微电子芯片相同的厚度,但其尺寸约为微电子芯片的10至15倍。由于这种糟糕的纵横比,电池是脆弱的,在普通生产线上处理电池时经常观察到破损的问题。
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引用次数: 0
Monte Carlo simulation of X-ray diffraction embedded in experimental determination of residual stresses in microsystems 蒙特卡罗模拟x射线衍射嵌入微系统残余应力的实验测定
U. Zschenderlein, B. Wunderle
In this paper a simulation is presented which tracks photons through complex material systems. Besides the usual Compton and Rayleigh scattering that is covered in high energy radiography simulations the presented model considers Bragg-Laue diffraction. The implementation bases on a Monte Carlo code to account for the scattering during radiography. In this paper first results of the simulation are presented. A simple radiation as well as a diffraction experiment was setup. The attenuation coefficient and the position of the diffraction peaks drawn out of the simulation were in good agreement with the literature.
本文提出了一种通过复杂材料系统跟踪光子的模拟方法。除了通常的康普顿和瑞利散射是覆盖在高能射线照相模拟模型考虑布拉格-劳衍射。该实现基于蒙特卡罗代码来考虑射线照相时的散射。本文给出了初步的仿真结果。建立了简单的辐射和衍射实验。模拟得到的衰减系数和衍射峰位置与文献吻合较好。
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引用次数: 0
Thermal investigation of a battery module for work machines 工作机器用电池模组的热研究
Y. Abdul-Quadir, Perttu Heikkila, Teemu Lehmuspelto, J. Karppinen, T. Laurila, M. Paulasto-Krockel
Thermal Design of Li-ion battery cells/modules is necessary to ensure better cycle lifetime of the batteries. High power batteries (40Ah–100Ah) generate a significant amount of heat which needs to be dissipated somehow. In this work thermal experiments and simulation are utilized for better thermal design of battery module. The results indicate that liquid cooling is almost indispensible for high power battery modules. This methodology also ensures that the waiting period for battery cool down can also be reduced significantly which helps in better and proper utilization of the batteries.
锂离子电池电池芯/模块的热设计是保证电池更好的循环寿命的必要条件。大功率电池(40Ah-100Ah)会产生大量的热量,这些热量需要以某种方式散发出去。为了更好地进行电池模块的热设计,本文采用了热实验和热仿真的方法。结果表明,对于大功率电池模块,液冷几乎是不可缺少的。这种方法也确保了电池冷却的等待时间也可以大大减少,这有助于更好地和正确地利用电池。
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引用次数: 8
期刊
2011 12th Intl. Conf. on Thermal, Mechanical & Multi-Physics Simulation and Experiments in Microelectronics and Microsystems
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