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2011 12th Intl. Conf. on Thermal, Mechanical & Multi-Physics Simulation and Experiments in Microelectronics and Microsystems最新文献

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Numerical investigation of the process of embedding components into Printed Circuit Boards 印刷电路板中嵌入元件过程的数值研究
M. Pletz, R. Bermejo, P. Supancic, J. Stahr, M. Morianz
During laminating of Printed Circuit Boards (PCB) bending stresses in the embedded components can be generated due to pressure induced by the resin flow over them, which can lead to their fracture. In addition, the cooling of the PCB after curing of the resin can be even more important for the loading of the component. Here, the different coefficients of thermal expansion of the involved materials (i.e. pre-pregs, glass, resin, ceramic component) are the key parameters that can introduce residual stresses in the system. In this work the crucial steps in the integration of ceramic components into multi-layer PCBs have been investigated in terms of the mechanical stresses in the embedded components. In order to find the key parameters, the main process steps (i.e. laminating and cooling from the curing temperature) have been assessed using simple analytical and numerical FE models. The geometry used consists of several pre-preg layers (modelled as glass and resin layers) embedding a ceramic component. The stresses in the components are analysed and the most important parameters in terms of geometry and material properties are discussed.
在印制电路板(PCB)的层压过程中,由于树脂在其上流动而产生的压力会在嵌入组件中产生弯曲应力,从而导致其断裂。此外,树脂固化后PCB的冷却对于组件的负载更为重要。在这里,所涉及的材料(即预浸料,玻璃,树脂,陶瓷组件)的不同热膨胀系数是可以在系统中引入残余应力的关键参数。在这项工作中,陶瓷元件集成到多层pcb的关键步骤已经研究了机械应力方面的嵌入组件。为了找到关键参数,使用简单的解析和数值有限元模型对主要工艺步骤(即层压和固化温度冷却)进行了评估。使用的几何结构由几个预浸料层(建模为玻璃和树脂层)组成,这些预浸料层嵌入陶瓷组件。分析了零件的应力,并从几何和材料性能方面讨论了最重要的参数。
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引用次数: 7
Investigation of benzenethiol (BT) materials as adhesion promoter for Cu/Epoxy interface using molecular dynamic simulation 应用分子动力学模拟研究苯硫醇(BT)材料作为Cu/环氧界面粘结促进剂的研究
P. He, H. Fan, M. Yuen
Cu/Epoxy is known as one of the weakest joint in the electronic packages. Due to the lack of adhesion, the copper and epoxy encapsulant interface is prone to delaminate, and failure will happen in electronic devices. To solve this problem, the thiol-based self-assembled molecular (SAM) treatment is introduced by our group. The benzene ring will give the hydrophobic characteristic to the surface up on the formation of thiol layer. The selected thiol functional group will react with copper substrate. The other end of benzenethiol materials are designed to react with epoxy composite to build a chemical bridge between copper and epoxy.
铜/环氧树脂被认为是电子封装中最薄弱的接头之一。由于缺乏附着力,铜与环氧封装剂界面容易发生分层,在电子器件中会发生故障。为了解决这一问题,本课课组提出了巯基自组装分子(SAM)处理方法。苯环在硫醇层形成时使表面具有疏水特性。所选的硫醇官能团将与铜底物发生反应。苯硫醇材料的另一端与环氧复合材料反应,在铜和环氧之间建立化学桥梁。
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引用次数: 3
Analytical modelling of transient processes in thermal microsensors 热微传感器瞬态过程的分析建模
A. Kozlov, D. Randjelović, Z. Djuric
An analytical method is developed to determine the frequency response of thermal microsensors on various input actions. The method has the following algorithm. In a microsensor, the domain of modelling is marked out. This domain is divided into the regions with homogeneous parameters. For each region the non-steady-state heat conduction equation is obtained that is solved by means of the time Fourier transform. The heat flux densities between the regions are determined using adjoint boundary conditions in the frequency domain. After that, the analytical expression for the frequency response of the microsensor is obtained. The model is applied to the concrete membrane thermal microsensors, for which the modulus and argument of the frequency response and the time dependency of the output voltage for the step pulse input signal are determined.
提出了一种确定热微传感器在不同输入作用下频率响应的解析方法。该方法有以下算法。在微传感器中,划分了建模的领域。该区域被划分为具有均匀参数的区域。得到了各区域的非稳态热传导方程,并用时间傅里叶变换求解。区域间的热通量密度由频域的伴随边界条件确定。然后,得到了微传感器频率响应的解析表达式。将该模型应用于混凝土膜热微传感器,确定了阶跃脉冲输入信号的频率响应模量和参数以及输出电压的时间依赖性。
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引用次数: 3
Thermal simulation and validation of 8W LED Lamp 8W LED灯的热仿真与验证
J. Jakovenko, R. Werkhoven, J. Formánek, J. Kunen, P. Bolt, P. Kulha
This work deals with thermal simulation and characterization of solid state lightening (SSL) LED Lamp in order to get precise 3D thermal models for further lamp thermal optimization. Simulations are performed with ANSYS-CFX and CoventorWare software tools. The simulated thermal distribution has been validated with thermal measurement on a commercial 8W LED lamp. Materials parametric study has been carried out to discover problematic parts for heat transfer from power LEDs to ambient. The objectives are to predict the thermal management by simulation of LED lamp and environment and to get more insight in the effect of lamp shape and materials used in order to design more effective LED lamps.
本文研究了固态照明(SSL) LED灯的热模拟和表征,以获得精确的3D热模型,进一步进行灯的热优化。仿真使用ANSYS-CFX和CoventorWare软件工具进行。通过对8W商用LED灯的热测量,验证了模拟的热分布。通过材料参数化研究,发现了功率led向环境传热的问题部件。目的是通过模拟LED灯和环境来预测热管理,并深入了解灯的形状和使用的材料的影响,以便设计更有效的LED灯。
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引用次数: 31
Thermal performance of LED packages for solid state lighting with novel cooling solutions 采用新型冷却解决方案的固态照明LED封装的热性能
Kai Zhang, D. Xiao, Xiaohua Zhang, H. Fan, Z. Gao, M. Yuen
With the increasing application of high power LEDs in general lighting, more effective cooling solutions should be considered to maintain a better performance and reliability with lower LED junction temperature. In this paper, it is discussed firstly in detail how to effectively take advantage of high thermal performance materials, such as CNTs, to improve the heat conduction in LED packages. Secondly, the air flow velocity field generated by piezoelectric fans is simulated using 3D fluid structure interaction method (FSI) and verified with experimental data. A cooler with a piezoelectric fan inside is designed as a preliminary study on how to apply piezoelectric fans in LED active cooling.
随着大功率LED在普通照明中的应用越来越多,需要考虑更有效的散热解决方案,以便在更低的LED结温下保持更好的性能和可靠性。本文首先详细讨论了如何有效利用碳纳米管等高热性能材料来改善LED封装的导热性能。其次,采用三维流固耦合法(FSI)对压电风机产生的气流速度场进行了仿真,并用实验数据进行了验证。设计了一种内置压电风扇的冷却器,对压电风扇在LED主动冷却中的应用进行了初步研究。
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引用次数: 11
Stress/stain assessment and reliability prediction of through silicon via and trace line structures of 3D packaging 三维封装中硅通孔和迹线结构的应力/腐蚀评估和可靠性预测
Ting-Hsin Kuo, Yen-Fu Su, Chung-Jung Wu, K. Chiang
This study assesses the reliability life of 3D chip stacking packaging developed by the Industrial Technology Research Institute (ITRI). The simulation results show that the trends of stress of through silicon via (TSV) structures with different chip stacking numbers are nearly constant during thermal stress analysis. Therefore, the simplified two-layer chip stacking model is adopted to analyze the thermal-mechanical behavior of TSV. Subsequent thermal cycle simulations show that the maximum equivalent plastic strain occurs at the bottom trace near the substrate. The Engelmaier model is selected to predict the fatigue life of TSV, and it shows that the simulation results match experimental results. The effects of the substrate material and underfill are also discussed. TSV structures with BT substrates, which can replace silicon substrates, could effectively protect bottom traces and prevent fractures occurring from copper trace. In addition, when a TSV structure with an underfill is subjected to thermal cycle conditions, chips and vias experience more stress, but copper traces are protected by the underfill. No apparent alteration in reliability performance is detected.
本研究评估了工业技术研究院(ITRI)开发的3D芯片堆叠封装的可靠性寿命。仿真结果表明,在热应力分析过程中,不同芯片堆叠数的TSV结构的应力变化趋势基本一致。因此,采用简化的两层片状堆积模型来分析TSV的热-力学行为。随后的热循环模拟表明,最大等效塑性应变发生在靠近基材的底部轨迹处。采用Engelmaier模型对TSV的疲劳寿命进行了预测,仿真结果与实验结果吻合较好。讨论了衬底材料和下填料的影响。采用BT衬底的TSV结构可以代替硅衬底,有效地保护底迹,防止铜迹断裂。此外,当带有下填料的TSV结构受到热循环条件时,芯片和通孔受到更大的应力,但铜迹受到下填料的保护。没有检测到可靠性性能的明显变化。
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引用次数: 3
Optimization of solder joint configuration in multi-chip packaging system 多芯片封装系统中焊点结构的优化
B. B. Hornales
Packaging engineers, in the search for the perfect packaging technology, are turning to three-dimensional packaging technologies that stack multiple dies/chips within a single package. Prevailing problems with stacked dies and clips are the tilting of the chips or clips due to the unbalanced bond line thickness of different solder attachments at different height levels or unbalanced weight distribution of the components inside the package. This could be a result of offset pads or inaccurate solder volume which results to uneven BLTs or solder joints, which all boils down to not having adequate modeling tools at hand to foresee potential tilting issues in a complicated solder joint system constrained in one package. This paper addresses this issue by utilizing an FEA modeling tool that can model the solder joint system of any stacked or clip packages. The tilting of the die is successfully modeled and the BLT predicted correlates well within the actual result. The mechanism of chip tilting was investigated and correlated with actual cross-section result. The availability of the modeling tool to successfully model multi-body solder joint system is a breakthrough in package tilting modeling efforts. Optimization of the solder joint system of any package is now possible with the Tool.
在寻找完美封装技术的过程中,封装工程师正在转向三维封装技术,即在单个封装中堆叠多个晶片/芯片。叠片和夹片的主要问题是由于不同高度的不同焊点的键合线厚度不平衡或封装内组件的重量分布不平衡而导致芯片或夹片倾斜。这可能是由于焊盘偏移或焊料体积不准确导致blt或焊点不均匀,这一切都归结为手头没有足够的建模工具来预测一个封装限制的复杂焊点系统中潜在的倾斜问题。本文通过利用FEA建模工具来解决这个问题,该工具可以对任何堆叠或夹片封装的焊点系统进行建模。成功地对模具的倾斜进行了建模,并且预测的BLT在实际结果中具有良好的相关性。研究了切屑倾斜的机理,并与实际断面结果进行了对比。多体焊点系统建模工具的可用性是封装倾斜建模工作的一个突破。使用该工具可以优化任何封装的焊点系统。
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引用次数: 0
The effect of secondary impacts on PWB-level drop tests at high impact accelerations 高冲击加速度下二次冲击对压水板级跌落试验的影响
S. Douglas, J. Meng, J. Akman, İ. Yildiz, M. Al-Bassyiouni, A. Dasgupta
The continuing increase of functionality and miniaturization in handheld electronics has resulted in a decrease in the size and weight of the product. Therefore, internal structures such as printed wiring boards (PWBs) are becoming more slender, thus increasing the likelihood of unintentionally causing contact between the PWB and other internal structures like battery compartments, displays, and other circuit cards, or the interior of the case. Other researchers have concluded that secondary impact against the case of a portable device can be one of the causes for internal structures to experience highly amplified contact stresses and accelerations and cause damage to the subsystems. In this study, the term secondary impact, refers to subsequent impacts between multiple masses in a system after the system has been subjected to an event like a drop or impact. In this paper, the drop test specimen consists of a PWB populated with multiple functional MEMS components. Secondary impacts, between the test PWB and the fixture underneath, are used to generate very high accelerations (20,000 G) for drop testing. This acceleration level is typically well above those encountered in life-cycle conditions or in typical qualification testing. The velocity and acceleration of different locations on the test PWB are investigated with the help of parametric drop testing and dynamic finite element analysis, to determine its response to the magnitude of the impact with the fixture during drop testing. The MEMS components are functionally tested to understand the role of the impact acceleration on failure. The clearance between the PWB and the fixture are parametrically varied in the study to understand the role of the clearance. The experiments and simulations show interesting results because of the participation of multiple dynamic modes.
手持电子产品的功能和小型化的不断增加导致了产品尺寸和重量的减少。因此,印制线路板(PWB)等内部结构正变得越来越细长,从而增加了无意中导致PWB与其他内部结构(如电池舱、显示器和其他电路卡)或机箱内部接触的可能性。其他研究人员得出结论,对便携式设备外壳的二次冲击可能是内部结构经历高度放大的接触应力和加速度并对子系统造成损害的原因之一。在本研究中,“二次冲击”一词是指在系统遭受跌落或撞击等事件后,系统中多个质量之间的后续冲击。在本文中,跌落测试样品由一个由多个功能MEMS元件填充的PWB组成。在测试压板和下面的夹具之间的二次冲击,用于产生非常高的加速度(20,000 G),用于跌落测试。这种加速水平通常远远高于生命周期条件或典型资格测试中遇到的加速水平。通过参数跌落试验和动态有限元分析,研究了测试压板上不同位置的速度和加速度,以确定其在跌落试验中对夹具冲击幅度的响应。对MEMS组件进行了功能测试,以了解冲击加速度在故障中的作用。在研究中,压板与夹具之间的间隙是参数化变化的,以了解间隙的作用。由于多种动力模式的参与,实验和仿真结果非常有趣。
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引用次数: 9
Moisture diffusion modeling and its impact on fracture mechanics parameters with regard to a PQFP 基于PQFP的水分扩散模型及其对断裂力学参数的影响
S. Ho, A. Tay
Absorption of moisture by plastic packages increases the susceptibility of packages to interfacial delamination. Accurate determination of moisture concentration can be important. In this numerical study, a plastic package is subjected to level 1 moisture preconditioning and is subsequently exposed to solder reflow process. Local moisture concentration and fracture mechanics parameters (energy release rate, ERR and mode mixity) are determined through finite element simulation. The impact of the thickness of the package, the die attach layer, the assumption of the independence of saturated moisture concentration (Csat) on temperature and the assumption of spatial isothermal condition are analyzed. When Csat is assumed to be independent of temperature (standard method), the local moisture concentration remains the same or decreases during solder reflow depending on the thickness, whereas when Csat is dependent on temperature, the local moisture concentration can increase during solder reflow. Limited influence on the fracture mechanics parameters is observed. Under spatial isothermal condition, when the temperature of the package is assumed to be equal to the oven temperature, the local moisture concentration is relatively similar to that obtained from the standard method. However, the combined ERR resulting from thermal stress, hygro stress and vapor pressure is more than that obtained from the standard method. Generally, the die attach layer does not result in significant changes in local moisture concentration but in its absence, the ERR is generally higher than the standard method.
塑料包装对水分的吸收增加了包装对界面分层的敏感性。准确测定水分浓度是很重要的。在这个数值研究中,一个塑料封装受到1级水分预处理,随后暴露于焊料回流过程。通过有限元模拟确定了局部水分浓度和断裂力学参数(能量释放率、ERR和模态混合)。分析了封装厚度、模具附着层、饱和水分浓度与温度无关的假设和空间等温条件的假设等因素的影响。当Csat与温度无关时(标准方法),回流焊过程中局部水分浓度随厚度的变化保持不变或减小,而当Csat与温度有关时,回流焊过程中局部水分浓度会增加。观察到对断裂力学参数的影响有限。在空间等温条件下,假设包装温度与烘箱温度相等时,局部水分浓度与标准方法得到的水分浓度比较接近。但是,热应力、湿应力和蒸汽压引起的总ERR大于标准方法得到的ERR。通常,模具附着层不会导致局部水分浓度的显著变化,但如果没有它,ERR通常高于标准方法。
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引用次数: 3
Challenges of power electronic packaging and modeling 电力电子封装和建模的挑战
Y. Liu, D. Kinzer
Power electronic packaging is one of the fastest changing areas of technology in the power electronic industry due to the rapid advances in power integrated circuit (IC) fabrication and the demands of a growing market in almost all areas of power electronic application such as portable electronics, consumer electronics, home electronics, computing electronics, automotive, railway and high/strong power industry. However, due to the intrinsic high power dissipation, the performance requirement for power products are extremely high, especially in handling harsh thermal and electrical environments. The design rules and material and structure layout of power packaging are quite different from regular IC packaging. This talk will present a state-of-art and in-depth overview of recent advances, challenges and opportunities in power electronic packaging design and modeling. A review of recent advances in power electronic packaging is presented based on the development of power device integration. The talk will cover in more detail how challenges in both semiconductor content and advanced power package design and materials have co-enabled significant advances in power device capability during recent years. Extrapolating the same trends in representative areas for the remainder of the decade serves to highlight where further improvement in materials and techniques can drive continued enhancements in usability, efficiency, reliability and overall cost of power semiconductor solutions. Along with new power packaging development, modeling is a key to assure successful package design. An overview of the power package modeling is presented. Challenges of power semiconductor packaging and modeling in both next generation design and assembly processes are presented and discussed.
由于电力集成电路(IC)制造的快速发展以及几乎所有电力电子应用领域(如便携式电子、消费电子、家用电子、计算电子、汽车、铁路和高/强电力工业)不断增长的市场需求,电力电子封装是电力电子行业中变化最快的技术领域之一。然而,由于其固有的高功耗,对电源产品的性能要求极高,特别是在处理恶劣的热电环境时。电源封装的设计规律、材料和结构布局与常规集成电路封装有很大的不同。本次演讲将对电力电子封装设计和建模的最新进展、挑战和机遇进行深入的概述。从电力器件集成的发展出发,综述了电力电子封装的最新进展。讲座将更详细地介绍近年来半导体内容和先进电源封装设计和材料方面的挑战如何共同推动功率器件性能的重大进步。在本十年剩下的时间里,在代表性领域推断相同的趋势有助于突出材料和技术的进一步改进可以推动功率半导体解决方案的可用性、效率、可靠性和总体成本的持续提高。随着新型电源封装的发展,建模是保证封装设计成功的关键。对电源封装建模进行了概述。提出并讨论了功率半导体封装和建模在下一代设计和组装过程中的挑战。
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引用次数: 26
期刊
2011 12th Intl. Conf. on Thermal, Mechanical & Multi-Physics Simulation and Experiments in Microelectronics and Microsystems
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